The present invention relates to a fuel dispenser. More particularly, the present invention relates to a variable-frequency fuel vapor recovery control system and a method.
Currently, there are three types of gas station fuel vapor recovery technologies which can be categorized as primary recovery, secondary recovery and tertiary recovery systems:
As the gas station-fuel vapor recovery standard of our country is becoming more and more strict, secondary fuel vapor recovery facilities start to become popularized and installed in gas stations. Currently, gas station fuel vapor recovery facilities that have high market shares all belong to foreign brands. According to models for controlling the fuel vapor amount/the fueling amount ratio (fuel vapor recovery ratio, A/L), there can be the following four types:
The above-mentioned fuel vapor recovery systems have the following defects:
All the above-mentioned fuel vapor recovery systems do not have a real-time vapor liquid ratio display function, so that on-site workers may not be able to visually track of the working conditions of the systems, bringing difficulty to system maintenance.
In the process of transferring and metering fuel, especially gasoline, biofuel ethanol gasoline and other easy-to-gasify media, the fluid medium flows in a pipeline in the form of both vapor and liquid. The change of the physiochemical properties of the transferred medium (for example, the biofuel ethanol gasoline is easier to gasify) will inevitably affect the vapor liquid separation property in the process of pumping, and fuel vapor recovery control parameters will also need to be changed accordingly. The determination of the vapor liquid ratio in fuel vapor recovery is closely related to the process of transfer, and depends on factors such as pipeline conditions, fuel product properties, temperature and pressure condition in the process of transfer. Especially, temperature has significant influence on the volatility of easy-to-gasify media. According to a test, the environmental temperature of gas stations in our country is about 0 to 40° C. in general, and under this temperature condition, the variation range of the vapor liquid ratio of fuel vapor volatilization is about 1-1.4.
Based on the conditions of gas stations in our country, the above-mentioned fuel vapor recovery systems still have room for optimization, and the whole recovery systems can be made simpler and more efficient.
The objective of the present invention is to overcome the shortcomings and defects in the prior art and provide a variable-frequency fuel vapor recovery control system for a fuel dispenser with a self-calibrated vapor liquid ratio. The fuel vapor recovery control system utilizes the combination of a temperature signal and fueling amount signal to control speed by variable frequency to implement the adjustment of the fuel vapor recovery ratio, and further a feedback signal is output to the system by an fuel vapor recovery amount signal and the fueling amount signal to form a closed-loop recovery system, consequently, the self-adaptive adjustment of the whole recovery system is achieved, so that the fueling recovery ratio can be self-calibrated in a range of 1-1.4, tallying with the reality of gas stations in our country. The variable-frequency fuel gas recovery control system for a fuel dispenser with a self-calibrated vapor liquid ratio of the present invention is applicable to the fuel vapor recovery process of ordinary gasoline as well as ethanol gasoline. Meanwhile, the present invention provides a variable-frequency fuel vapor recovery control method for a fuel dispenser with a self-calibrated vapor liquid ratio, which can realize the variable-frequency self-adaptive control of fuel vapor recovery, helping to realize the accurate control of the fuel vapor recovery ratio.
In order to achieve the above-mentioned objective, the present invention is implemented by the following technical solution: a variable-frequency fuel vapor recovery control system for a fuel dispenser with a self-calibrated vapor liquid ratio, comprising a controller, a recovery electrical motor, a fuel vapor switching valve, a fuel gas recovery pump, a fuel tank, a fueling pump, a fuel gun, a temperature sensor and a fueling flowmeter which is used for measuring the fueling amount, wherein the-fuel vapor switching valve, the fuel vapor recovery pump, the fuel tank, the-fueling pump, the fuel gun and the temperature sensor are connected in sequence; the fueling flowmeter is arranged on a fueling pipeline, and is in signal connection with the controller, the recovery electrical motor and the fuel vapor recovery pump in sequence; the fuel vapor recovery control system is characterized in that the temperature sensor is in signal connection with the controller and is used to control the recovery electrical motor and the fuel vapor recovery pump by temperature signals; the fuel vapor recovery control system further comprises a fuel vapor flowmeter used for measuring the fuel vapor recovery amount recovery amount, which is in signal connection with the controller and which is used to control the recovery electrical motor and the fuel vapor recovery pump by fuel vapor recovery amount signals.
In the above-mentioned solution, the controller is also in signal connection with the temperature sensor while being in signal connection with the fueling flowmeter, so that the fuel vapor recovery ratio is controlled simultaneously by a fueling amount signal and a temperature signal, thereby implementing the preliminary adjustment of the fuel vapor recovery ratio; the controller of the present invention is also in signal connection with the fuel vapor flowmeter, so that the fuel vapor recovery ratio can also be corrected by the actual vapor liquid ratio fed back jointly by the fueling amount signal and the fuel vapor recovery amount signal simultaneously, consequently, the self-adaptive adjustment of the fuel vapor recovery ratio within a range of 1-1.4 is achieved, so that the recovery control system achieves a self-calibration function.
The fuel vapor flowmeter is arranged on a fuel vapor recovery pipeline between the fuel vapor switching valve and the fuel vapor recovery pump. The design can conveniently monitor the fuel vapor recovery amount of the recovery control system in real time.
The present invention further comprises a display device for displaying the vapor liquid ratio in real time, wherein the display device is connected to the controller; and the vapor liquid ratio refers to a ratio of the fuel vapor recovery amount to the fueling amount. Since the present invention has a real-time vapor liquid ratio display function, the working condition of the system can be visually known, which is favorable for system maintenance.
The controller is provided with more than two signal positions, and each signal position corresponds to a certain temperature sensing range; and each temperature sensing range corresponds to one fuel vapor recovery ratio. Each signal position corresponds to one fuel vapor recovery ratio, and thus the controller can determine which temperature sensing range temperature T fed back by the temperature is in, and then regulates the fuel vapor recovery ratio.
The signal positions are four positions which increase progressively in sequence or decrease progressively in sequence; the four signal positions respectively correspond to the following temperature sensing ranges in ascending order: (1) T≦0° C.; (2) 0° C.<T≦20° C.; (3) 20° C. <T≦30° C.; (4) T>30° C.; and T is the temperature sensed by the temperature sensor. In this way, the controller only needs to judge the temperature signal positions for the temperature T fed back by the temperature sensor.
The fuel vapor recovery pump refers to a fuel vapor recovery vacuum pump; the controller refers to a frequency convertor controller; and the fuel vapor flowmeter refers to a VFM fuel vapor flowmeter.
The fuel vapor switching valve is arranged at the muzzle of the fuel vapor; the fuel vapor recovery control system further comprises a fuel vapor filter and a steady flow tank which are arranged on a fuel vapor recovery pipeline between the fuel vapor switching valve and the fuel vapor flowmeter, wherein the fuel vapor switching valve, the fuel vapor filter, the steady flow tank, the fuel vapor flowmeter, the fuel vapor recovery pump and the fuel vapor are connected in sequence. The fuel vapor flowmeter of the present invention is installed between the steady flow tank and the fuel vapor recovery pump, so that the effect of measuring the fuel vapor recovery amount can be increased.
Disclosed is a variable-frequency fuel vapor recovery control system for a fuel dispenser with a self-calibrated vapor liquid ratio, characterized by utilizing the combination of a temperature signal and a fueling amount signal to control the speed of the recovery electrical motor, so that the preliminary adjustment of the fuel vapor recovery ratio is implemented; then utilizing a fuel vapor recovery amount signal and the fueling amount signal to calculate the real-time vapor liquid ratio, and adopting the real-time vapor liquid ratio as an output feedback signal of the recovery control system, so that the recovery control system is formed into a closed-loop recovery control system, realizing the self-adaptive adjustment of the fuel vapor recovery ratio; and the vapor liquid ratio refers to a ratio of the fuel vapor recovery amount to the fueling amount.
In the above-mentioned solution, the recovery control method of the present invention can realize the variable-frequency self-adaptive control of fuel vapor recovery, being beneficial to realizing the accurate control of the fuel vapor recovery ratio.
More specifically, the recovery control method of the present invention includes the following steps:
Step 1: When a fuel dispenser operates, setting a fuel vapor recovery ratio δ according to a temperature signal monitored in real time, calculating an initial fuel vapor recovery amount Vfuel vapor=δVfuel, and controlling the speed of the recovery electrical motor according to the initial fuel vapor recovery amount Vfuel vapor, so that the preliminary adjustment of the fuel vapor recovery ratio is implemented, wherein Vfuel is the fueling amount monitored in real time;
Step 2: Calculating a real-time vapor liquid ratio
wherein Vfuel vapor is the fuel vapor recovery amount monitored in real time;
Step 3: Comparing the vapor liquid ratio A/L with the fuel vapor recovery ratio δ set in Step 1, carrying out error correction on the vapor liquid ratio A/L, and controlling the speed of the recovery electrical motor according to the corrected vapor liquid ratio A/L, so that the self-adaptive adjustment of the fuel vapor recovery ratio is implemented.
In Step 1, setting the fuel vapor recovery ratio δ according to a temperature signal monitored in real time means: each temperature signal corresponding to a set temperature sensing range; each temperature sensing range corresponding to one fuel vapor recovery ratio, and selecting and setting the fuel vapor recovery ratio δ according to a temperature signal monitored in real time.
The control principle of the variable-frequency fuel vapor recovery control system for a fuel dispenser with a self-calibrated vapor liquid ratio of the present invention is as follows: an appropriate fuel vapor recovery ratio δ is selected and set by utilizing a temperature signal, it is calculated in real time that the needed initial fuel vapor recovery amount Vfuel vapor=δVfuel in combination with the fueling amount Vfuel, and then the output frequency is adjusted by the controller according to the fuel vapor recovery capability of the fuel vapor recovery system, thereby controlling the speed of the recovery electrical motor. In the process of operation, fuel vapor recovery amount V′fuel vapor is fed back by the VFM fuel vapor flowmeter, a real-time gas liquid ratio
is calculated in combination with the fueling amount Vfuel, error correction is performed on the gas liquid ratio A/L by the frequency convertor controller, the speed of the recovery electrical motor is controlled according to the corrected vapor liquid ratio A/L, so that the self-adaptive adjustment of the fuel vapor recovery ratio is implemented, and the vapor liquid ratio A/L is displayed on a display screen in real time.
The specific control principle of the fuel vapor recovery control system of the present invention is as follows: the variable-frequency motor is controlled by utilizing a pulse signal of an encoder of the fueling flowmeter in fueling to implement the control of the fuel vapor recovery vacuum pump. When fuel flow is large, the voltage signal frequency of the pulse sensor increases, the frequency convertor controller changes frequency to increase the rotational speed of the motor, so that the rotational speed of the vacuum pump is regulated, thereby achieving an appropriate fuel vapor recovery ratio.
When temperature is high in summer, gasoline can be more easily volatilized, and under such a condition, only achieving the fuel vapor recovery ratio of 1:1 is not enough. Therefore, while the fueling amount is controlled, a temperature sensor signal is added, and temperature signals can be divided into four positions: 0° C. (and below), 0° C.-20° C., 20° C.-30° C. and 30° C. (and above), each position corresponds to one fuel vapor recovery ratio, thereby realizing the variation of the oil gas recovery ratio. The temperature sensor outputs an analog voltage of 0-5V. When the fueling temperature is high and the fueling amount is large, the voltage signal increases thereby increasing the rotational speed of the variable-frequency motor, as the rotational speed of the vacuum recovery pump increases, a higher fuel vapor recovery ratio can be obtained, thereby achieving the variable-frequency self-adaptive control of the fuel vapor recovery ratio in the range of 1-1.4.
In the operation of the system, by acquiring a pulse signal output by the VFM fuel vapor flowmeter, the frequency convertor controller calculates a ratio of the fueling amount to the fuel vapor recovery amount, so that a real vapor liquid ratio under the current condition of the system can be known, the error of the vapor liquid ratio of the system is corrected, the speed of the recovery electrical motor is controlled according to the corrected vapor liquid ratio, so that the self-adaptive adjustment of the fuel vapor recovery ratio is implemented, and meanwhile, the vapor liquid ratio is displayed on the display screen in real time.
Compared with the prior art, the present invention has the following advantages and beneficial effects:
2. The recovery control system of the present invention reasonably sets a fuel vapor recovery ratio and a vapor liquid ratio and can perform self-calibration, helping to protect the environment and save energy.
3. Since the recovery control system of the present invention has a real-time vapor liquid ratio display function, the working condition of the system can be known more visually, which is favorable for system maintenance.
4. The variable-frequency fuel vapor recovery control system for a fuel dispenser with a self-calibrated vapor liquid ratio of the present invention does not need to utilize a temperature signal to control the opening degree of a proportional valve to achieve an adjustable fuel vapor recovery ratio, and the vapor flow of a fuel vapor recovery control system with a proportional valve and the fuel vapor recovery control system not adopting the proportional valve in the present invention are respectively 46 L/min and 60 L/min at the same frequency of 50 Hz, so the fuel vapor recovery control system not adopting the proportional valve in the present invention greatly increases the flow of vapor.
5. The recovery control method of the present invention can realize the variable-frequency self-adaptive control of fuel vapor recovery, helping to realize the accurate control of the fuel vapor recovery ratio.
Other advantages of the present invention will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
Referring to the Figures, wherein like numerals indicate corresponding parts throughout the several views, a variable-frequency fuel vapor recovery control system is shown in
The structural schematic diagram of a variable-frequency fuel vapor recovery control system for a fuel dispenser with a self-calibrated vapor liquid ratio of the present invention is generally shown in
The VFM fuel vapor flowmeter 4 of the present invention is installed on a fuel vapor recovery pipeline between the steady flow tank 3 and the fuel vapor recovery vacuum pump 5, so that the effect of measuring the fuel vapor recovery amount can be increased. In order to more visually know the working condition of the system, the present invention further comprises a display device 12 for displaying a vapor liquid ratio in real time, wherein the display device 12 is connected to a frequency convertor controller 8. The present invention has a real-time vapor liquid ratio display function, which is favorable for system maintenance.
The controller 8 is provided with more than two signal positions, each signal position corresponds to a certain temperature sensing range, and each temperature sensing range corresponds to one fuel vapor recovery ratio. Because each signal position corresponds to one fuel vapor recovery ratio, the variation of the fuel vapor recovery ratio can be adapted. More specifically, the signal positions include four positions which increase progressively in sequence or decrease progressively in sequence; the four signal positions respectively correspond to the following temperature sensing ranges in ascending order: (1) T≦0° C.; (2) 0° C.<T≦20° C.; (3) 20° C.<T≦30° C.; (4) T>30° C.; with T being the temperature sensed by the temperature sensor. In this way, the controller only needs to determine the temperature signal positions for the temperature T fed back by the temperature sensor 9.
A diagram of a control principle of the variable-frequency fuel vapor recovery control system for a fuel dispenser with a self-calibrated vapor liquid ratio of the present invention is shown in
More specifically, the recovery control method of the present invention includes the following steps:
Step 1: When a fuel dispenser operates, setting a fuel vapor recovery ratio δ according to a temperature signal monitored in real time, calculating an initial fuel vapor recovery amount Vfuel vapor=δVfuel, and controlling the speed of the recovery electrical motor according to the initial fuel vapor recovery amount Vfuel vapor, so that the preliminary adjustment of the fuel vapor recovery ratio is implemented, wherein Vfuel is the fueling amount monitored in real time;
Step 2: Calculating a real-time vapor liquid ratio wherein V′fuel vapor is the fuel vapor recovery amount monitored in real time;
Step 3: Comparing the vapor liquid ratio A/L with the fuel vapor recovery ratio δ set in Step 1, carrying out error correction on the vapor liquid ratio A/L, and controlling the speed of the recovery electrical motor according to the corrected vapor liquid ratio A/L, so that the self-adaptive adjustment of the fuel vapor recovery ratio is implemented.
In Step 1, setting fuel vapor recovery ratio δ according to a temperature signal monitored in real time means: each temperature signal corresponding to a set temperature sensing range; each temperature sensing range corresponding to one fuel vapor recovery ratio, and selecting and setting the fuel vapor recovery ratio δ according to a temperature signal monitored in real time.
The control principle of the variable-frequency fuel vapor recovery control system for a fuel dispenser with a self-calibrated vapor liquid ratio of the present invention is as follows: an appropriate fuel vapor recovery ratio δ is selected and set by utilizing a temperature signal, it is calculated in real time that the needed initial fuel vapor recovery amount Vfuel vapor=δVfuel in combination with the fueling amount Vfuel, and then the output frequency is adjusted by the frequency convertor controller according to the fuel vapor recovery capability of the fuel vapor recovery system, thereby controlling the speed of the recovery electrical motor. In the process of operation, fuel vapor recovery amount V′fuel vapor is fed back by the VFM fuel vapor flowmeter, a real-time vapor liquid ratio
is calculated in combination with the fueling amount Vfuel, error correction is performed on the vapor liquid ratio A/L by the frequency convertor controller, the speed of the recovery electrical motor is controlled according to the corrected vapor liquid ratio A/L, so that the self-adaptive adjustment of the fuel vapor recovery ratio is implemented, and the vapor liquid ratio A/L is displayed on a display screen in real time.
The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiment, and any other alterations, modifications, replacements, combinations and simplifications which are made without departing from the spirit and principle of the present invention should all be equivalent replacement patterns, and should all be included in the protection scope of the present invention.
Number | Date | Country | Kind |
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201410811474.4 | Dec 2014 | CN | national |
This application claims the benefit of PCT International Application Serial No. PCT/CN2015/082837 filed on Jun. 30, 2016, which claims priority to Chinese Application Serial No. 201410811474.4 filed on Dec. 19, 2014, the entire contents of which are incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2015/082837 | 6/30/2015 | WO | 00 |