Actuators (e.g., electrostatic and non-electrostatic) are used in various technologies. For example, actuators may be used in phase light modulators (PLMs) to modulate the phase of light. Phase light modulators can be implemented as microelectromechanical systems (MEMS) that include an array of mirrors. Incident light beams reflect off the mirrors. The MEMS mirrors can be independently, vertically moved to vary the phase of the incident light beam. Each mirror may represent a pixel. Each pixel in such microelectromechanical actuator systems includes a base electrode as well as a spring electrode coupled to the mirror. When a voltage differential is created between the base electrode and the spring electrode, the spring electrode moves towards the base electrode, thereby moving the mirror to a different position. Such microelectromechanical system phase light modulators are used in a variety of applications such as high dynamic range cinema, light detection and ranging systems, high volume optical switching (e.g., used in telecom or server farms), microscopy/spectroscopy/adaptive optics (e.g., used in astronomy, ophthalmology, machine vision, etc.), and holographic displays.
In at least one example, a microelectromechanical systems (MEMS) device includes a base plate including a first electrode and a second electrode and a top layer. The MEMS device also includes a perforated hinge plate supporting the top layer. The perforated hinge plate includes first and second flexural arms permitting the perforated hinge plate and the top layer to move relative to the base plate. The perforated hinge plate has a first perforation that includes the first electrode and has a footprint that is larger than a footprint of the first electrode, and the perforated hinge plate has a second perforation that includes the second electrode and has a footprint that is larger than a footprint of the second electrode. Additionally, the MEMS device includes a first support post to which the first flexural arm is connected and a second support post to which the second flexural arm is connected.
In an example, a microelectromechanical systems (MEMS) device includes a base plate including first, second, third, and fourth sets of second electrodes and an electrode voltage controller coupled to the first through fourth sets of electrodes and configured to selectively apply a voltage to any of the first through fourth sets of electrodes. Additionally, the MEMS device includes a top layer and a perforated hinge plate supporting the top layer, the perforated hinge plate includes first, second, third, and fourth sets of perforations, the first through fourth sets of perforations are configured to receive the corresponding first through fourth sets of electrodes. The MEMS device also includes first, second, third, and fourth flexural arms permitting the perforated hinge plate and the top layer to move relative to the base plate and first, second, third, and fourth support posts, the first through fourth flexural arms connected to corresponding first through fourth support posts.
In an example, a microelectromechanical systems (MEMS) device includes a base plate including a first electrode and a second electrode and a perforated hinge plate including first and second flexural arms permitting the perforated hinge plate to move relative to the base plate, and the perforated hinge plate has a first perforation that includes the first electrode and has a footprint that is larger than a footprint of the first electrode, and the perforated hinge plate has a second perforation that includes the second electrode and has a footprint that is larger than a footprint of the second electrode. Additionally, the MEMS device includes a first support post to which the first flexural arm is connected and a second support post to which the second flexural arm is connected.
As described above, to modulate a beam of light, a phase light modulator (PLM) includes mirrors that can be adjusted (e.g., moved or displaced) in order to change the properties (e.g., phase) of a reflected beam of light. In some examples, spatial light modulators use actuators to move the mirrors responsive to applied voltages. In some examples, PLMs use microelectromechanical systems (MEMS)-based actuators to move the mirrors based on a combination of an electrostatic force and a spring force.
A parallel-plate, electrostatic actuator (e.g., used in a MEMS) is a device that uses electrostatic force to move an object (e.g., a mirror of a phase light modulator pixel). For example, the actuator includes a first electrode that supports a mirror. The first electrode is also anchored to an attachment at a distance d from a second (fixed) electrode. The first electrode includes one or more flexural arms attached to support posts. The flexural arms function as a spring (having a spring constant, k) and contribute to a spring constant, k (stiffness). The first and second electrodes are parallel to each other, and a potential difference is applied between the electrodes to force them closer together or farther apart, hence the name “parallel-plate actuator.”
Responsive to an applied potential difference (which creates an electrostatic force) between the first and second electrodes relative to the spring implemented by the first electrode and its flexural arms, the first electrode moves towards (or away from) the second electrode. In one implementation, the first electrode is grounded and the second electrode is coupled to a voltage regulator. The voltage regulator applies a bias voltage to the second electrode. When the bias voltage applied to the second electrode increases, the voltage differential between the first electrode and the second electrode generates an electrostatic force that drives the first electrode toward the second electrode, thereby moving the mirror toward the second electrode. Alternatively, the second electrode may be implemented as a digital electrode such that the amount of area of the second electrode subject to an applied voltage can be varied. As the amount of area of the second electrode receiving the applied voltage increases, the electrostatic force also increases, resulting in the first electrode being pulled closer to the second electrode. As the voltage decreases (and/or the amount of area applying the voltage on the second electrode decreases), the electrostatic force decreases, resulting in the first electrode moving away from the second electrode (e.g., due to the mechanical force of the flexural arms). In this manner, a controller can control the voltage and/or amount of area receiving a voltage on the second electrode to control the position of the first electrode, thereby controlling the position of the mirror. The amount of travel of a mirror corresponds to an achievable phase modulation of the PLM.
Electrostatic actuators include a “pull-in” point, also referred to herein as a collapsing point or an instability point, corresponding to a maximum distance that the first electrode can travel before a collapse occurs. A collapse refers to the first electrode accelerating into contact with the second electrode, thereby destroying the functionality of the pixel. The pull-in point is an equilibrium point, beyond which the system is unstable.
The value “g” refers to the distance between the first and second electrodes in the absence of any electrostatic force (i.e., with no applied potential difference). For parallel plate actuators, the first electrode cannot travel a distance more than ⅓× g before the electrodes uncontrollably collapse together. For example, if g is 900 micrometers (“microns”), the first electrode may only travel 300 microns towards the base electrode before pull-in occurs. The amount of phase modulation is a function of the relative travel distance between the electrodes and the pixel pitch. The ⅓× g travel limitation undesirably limits the optical bandwidth of the PLM. Larger differentiation from large pitch PLMs (i.e., PLMs in which the g spacing between the electrodes is large) can be implemented to attempt to provide for greater inter-electrode travel distances. For example, a PLM with a g of 1500 microns permits an inter-electrode travel distance of 500 microns, which is larger than the 300-micron travel distance for a PLM with a g of 900 microns. The pull-in voltage (Vpi) refers to the maximum voltage that can be applied across the electrodes before pull-in occurs. For a parallel-plate actuator, Vp_i is:
where k is the spring constant of the first electrode, e is the permittivity of the dielectric between the two electrodes, and A is the area of second (fixed) electrode. From Eq. (1), the pull-in voltage becomes larger as g increases. The voltage magnitude requirement for Vpi will become impractical of values of g over a certain value. The pull-in voltage can be reduced with a smaller value of k (the spring constant of the flexural arms). However, making the value of k small enough to avoid an excessively large PLM may also be impractical. A design tension thus exists between (for a given pixel pitch and material thickness of the hinge), on one hand, wanting g to be larger to facilitate a higher optical bandwidth PLM and, on the other hand, requiring either an impractically large bias voltage or a spring with an impractically small spring constant.
The mirror 102 of
The example hinge plate 106 of
The configuration of the perforated hinge plate 106 shown in
When viewed from above as in
In one example implementation (not shown in
The electrostatic force (FEL) between the hinge plate 106 and base plate 110 is given by:
Where AEL is the effective area of the hinge plate 106, x is the controllable distance between the hinge plate 106 and base plate 110, and V is the bias voltage. The area (AEL) is referred to as the “effective” area. Considering a parallel plate capacitor, A0 would represent the area of the capacitor if one calculated only its surface area facing the other plate. However, for a finite area capacitor, there will exist fringing fields all around the sides. Therefore, the capacitor will have a larger area (the “effective area”) than just the two directly opposing faces that are experiencing electric fields. As x increases (meaning the hinge plate 106 becomes closer to the base plate 110 due to the bias voltage being applied to more bit rings of electrodes of the base plate), the effective area AEL decreases. Thus, AEL is modulated as a function of distance between the hinge plate 106 and the base plate 110. A decreasing AEL as the plates draw nearer to each other counteracts, to at least some degree, an increase in x thereby reducing the electrostatic force FEL compared to what FEL would have been with unperforated, parallel plates.
The example of
The hinge plate 606 also has an inner set of perforations 641-644, and the base plate has electrodes 651-654 that correspond to perforations 641-644. The area of each electrode 651-654 is smaller than the area of each corresponding perforation 641-644. Each jagged electrode 651-654 is within a footprint of the corresponding jagged perforation 641-644. Electrodes 651-654 are interconnected and correspond to bit 2. The hinge plate 606 further includes perforations 661-664, and the base plate has electrodes 671-674 that correspond to perforations 661-664, and that have areas smaller than the areas of the corresponding perforations. Electrodes 671-674 are interconnected and represent bit 1. Each electrode 671-674 is within a footprint of the corresponding perforation 661-664. The base plate includes a central electrode at 691 (but hidden in the view of
Each of the electrodes 651-654 include a respective pair of triangular protrusions. Electrode 651, for example, illustrates triangular protrusions 695 and 696. The contour of the inner surface of perforation 641 includes a matching triangular recess 697, 698 for each of the triangular protrusions 695, 696. The triangular protrusions facilitate additional fringing fields.
The configuration of
The area of the fringing fields may be limited by underlying metal routing. In this case, all metal routing is at the surface, therefore some parallel plate behavior may be unavoidable. Additionally, the perforations should be balanced based on the mechanical stiffness of the hinge. In the case of the PLM, the mirror and mirror vias may increase the rigidity of the hinge at the cost of requiring solid hinge metal below the mirror vias and some surrounding area to account for misalignment. The design of the fringing field electrode should consider fabrication misalignment tolerances as well.
Curve 720 represents the behavior of a PLM in which the hinge plate is perforated. In this case, the base plate also is constructed as discrete electrodes such as that shown in
Region 760 is for displacements less than ⅓× g (less than 250 nm in this example). Region 765 is for displacements between one-third and 100 percent of g. The shape of curve 720 within region 760 is different than the shape of the curve 720 within region 765. Within region 760, the perforated hinge plate and the base plate function mostly as parallel plates. Within region 765, however, due to the fringing field effect, the actuator exhibits a more linear relationship between displacement and bias voltage than for region 760. For the disclosed example, despite the desire for linear bit-weighted actuation for a PLM application, with an appropriate feedback and control loop linked to the bias, the full range is usable travel distance that was not possible for prior PLMs.
Modifications are possible in the described embodiments, and other embodiments are possible, within the scope of the claims.
This application is a divisional application of U.S. patent application Ser. No. 17/114,369 filed on Dec. 7, 2020, which also claims priority to U.S. Provisional Application No. 62/958,835, filed Jan. 9, 2020, titled “Fringing-Field Piston-Mode Parallel Plate Actuator,” which applications are hereby incorporated herein by reference in their entireties.
Number | Date | Country | |
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62958835 | Jan 2020 | US |
Number | Date | Country | |
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Parent | 17114369 | Dec 2020 | US |
Child | 18908271 | US |