The present invention relates generally to deep-fat fryers and, more particularly, to a deep-fat fryer cooking oil filtration arrangement.
A typical deep-fat fryer will include a fryer vat containing a heating bath of cooking oil. The cooking oil is adapted to receive baskets of food products such that the food products will be immersed within and cooked by the heated cooking oil. Such fryers may also include a heat exchanger and a pump. The pump is responsible for continuously pumping the cooking oil from the fryer vat, through the heat exchanger and back into the fryer vat such that the cooking oil remains at a substantially constant temperature, thereby allowing the food products to be evenly and consistently cooked within the fryer vat. Fryers have also been manufactured with in vat fire tubes and associated burners, with combusted gases being passed therethrough to heat the oil, eliminating the need to constantly pump the oil from the vat through a heat exchanger.
To extend the useful life of the cooking oil, it is a common practice to filter the particulate food matter from the cooking oil to minimize the carbonization of such food matter within the cooking oil. Improvements in effectiveness and convenience of filtration systems are regularly sought.
In one aspect, a fryer includes a flyer vat, a pan for receiving oil drained from the fryer vat, a filter assembly within the pan for filtering oil. An oil drain path leads from an outlet opening of the fryer vat to the pan, an automated drain valve is located along the oil drain path. An oil return path leads from the pan back to the fryer vat. A pump is located for delivering oil from the pan back along the oil return path to the fryer vat. A control unit is connected for controlling the automated valve and the pump. A user input device is associated with the control unit. Activation of the input device results in the control unit opening the automated valve and turning on the pump.
Referring to drawing
A basket type screen 42 is removably positioned within the pan 34 for filtering out debris entering the pan 34 within oil which is drained from one of the fryer vats 12A and 12B. At the bottom of the pan 34 a filter assembly 45 is provided for filtering the oil. An oil return path from the pan 34 back to the fryer vat 12A, 12B is formed in part by a coupler 44 which is connected to and extends from a front sidewall of the pan 34. The illustrated coupler 44 extends rearwardly back toward the fryer frame 20. A corresponding coupler 46 (
In the illustrated fryer 10, each vat 16A, 16B includes an associated exhaust stack 200A, 200B formed at the back of the fryer for venting combustion gases produced by the oil heating system which includes in vat fire tubes as will be described in more detail below with reference to
Referring now to
Near the top of front wall 56 a wall penetrating coupling assembly 58 passes through the wall 56, with piping 60 extending upward from the pan 34 and rearwardly as shown.
The end of piping 60 acts as the return coupler 44 and is shown in cross-section in
One embodiment of a filter assembly 45 is shown in
The subject commercially available filter is modified by connecting a coupler 92 having a flow passage 94 therethrough to the opening 88 on the underside 76, such as by welding to the flange 90. The passage 94 leads from the exterior of the filter assembly 45 to its interior 82. An L-shaped handle member 112 is connected to the opening and flange at the upperside 74 of the filter assembly 45 to seal off the upperside opening. The handle facilitates manual installation and removal of the filter assembly. The handle member 112 may be welded or otherwise connected to the upperside 74 of the filter assembly 45.
The coupler 92 is sized and shaped for mating with a coupler 96 which is defined by opening 48 in the bottom wall 50 of the pan 34. In the illustrated embodiment, the coupler 96 is formed in member 52 which may be welded or otherwise connected to the exterior surface of the bottom wall 50. The entry to coupler 96 may be chamfered at 102 to facilitate coupler 92 being slidingly inserted therein. Coupler 92 may include an annular recess 104 which receives a sealing member such as an o-ring 105 for engaging an inner surface of coupler 96. A friction fit, quick connect/disconnect arrangement is thereby provided. It is recognized that the o-ring could be located internally along the wall of coupler 96. In one embodiment the coupler 92 has a cylindrical outer shape and has an outer diameter D between about 0.720″ and about 0.750″, a length L between about 0.4″ and about 0.6″, and a through diameter d between about 0.350″ and 0.400″, with a preferred outer diameter of about 0.735″, a preferred length of about 0.5″, and a preferred through diameter of about 0.350″. While the illustrated embodiment shows coupler 92 as a male coupler and coupler 96 as a female coupler, it is recognized that in other embodiments the coupler associated with filter assembly 45 could comprise a female coupler and that a male coupler could extend from the bottom wall 50 of the pan. Passage 106 is provided for leading to and coupling with piping 54 shown in
Referring again to
In one embodiment, when the couplers 92 and 96 are fully coupled at least part of the underside 76 of the filter assembly 45 is spaced from the bottom wall 50 of the pan 34 to enable oil to flow through both the upperside 74 and underside 76 of the filter assembly 45 as it is drawn out of the pan 34. This arrangement provides a greater oil filtering surface area as compared to systems in which the filter material, such as paper media, lies flat against the bottom wall 50 of the pan 34. Positioning pegs or posts may be provided on the bottom wall 50 of the pan 34 for such purpose, or could likewise extend from the underside 76 of the filter assembly 45. Channels could also be formed in the bottom wall 50 of the pan 34.
Referring now to drawing
The oil return path from the pan 34 is formed in part by piping 54 and 60, return coupler 44 and corresponding coupler 46. Piping 134 leads from the coupler 46 to the pump 110. The outlet side of the pump 110 connects to piping 136 which extends to common piping 138. Common piping 138 includes segment 138A which, relative to the front view
By way of example, to filter the oil in vat 12B, the flow control device 130B is opened to permit oil to drain into the pan 34. The flow control device 142B is also opened to permit oil to be delivered back to the vat 12B. The pump 110 is then operated and oil is cycled from the pan 34, through the filter assembly 45, back along the oil return path through the pump 110 and to the vat 12B. During such operation the flow control devices 130A (not shown) and 142A are maintained in closed positions to prevent oil from draining from vat 12A and to prevent oil from being returned to vat 12A. When sufficient filtering has been achieved, the flow control device 130B is closed so that the vat 12B fills as oil is returned thereto by the pump 110. At the conclusion of the filtration operation the flow control device 142B is closed and the pump 110 is turned off.
Notably, a lower portion of each fryer vat 12A, 12B is shaped to direct particulate matter which settles in the fryer vat into a substantially linear region 150A, 150B along a bottom surface of the vat. In the illustrated embodiment this substantially linear settling is achieved using inclined bottom walls as best seen in the front view of
Also connected to common piping 138 is an oil dump path defined by piping 160. The piping 160 extends to a forward portion of the fryer frame 20 and includes a quick-disconnect coupling 162 at its end to facilitate connection of a hose which can be used to empty oil from the pan 34 into a separate container. A flow control device 164 is positioned along the oil dump path for controlling the flow of oil therealong. The flow control device 164 may, for example, be a manually operable valve including a handle 166 for operation by a user. In the illustrated embodiment, an oil dump is achieved by opening the flow control device 130A, 130B associated with the drain path of the vat to be dumped. The oil drains into the pan 34. The flow control device 164 is then opened and flow control devices 142A and 142B are maintained closed. When the pump 110 is operated, oil will be delivered to the piping 160 and out of the quick-disconnect coupling 162 when a hose is connected thereto.
Also shown in
Referring to
Variations on the foregoing are possible. For example, while a fryer including two vats has been shown above in the illustrated embodiment, fryers including more or less vats could incorporate the subject filtration arrangement. Further, while the illustrated filter assembly is generally rectangular and envelope shaped, other filter assembly shapes could be used. While the filter assembly connects to the bottom wall of the pan, the outlet opening of the pan, and thus connection of the filter assembly, could also be on one of the front, back or side walls. Still further, while the illustrated coupling arrangement between the filter assembly and pan is formed by slidingly cooperating couplers, in some cases threaded couplers might be used, in which case the filter assembly handle could be used to rotate the filter assembly to achieve the desired threaded connection.
In the above-described filtration arrangement the flow control devices along the oil drain paths are described, in one embodiment, as being manually operable valves including respective handles for permitting a user to open and close the drain paths as desired, with recognition that automatically controlled flow control devices could also be used. The flow control device of the oil return path for each vat is described, in one embodiment, as being a manually operable valve including a handle. Referring now to the schematic depiction in
For a filtering operation of vat 12A, handle 132A is used to manually open valve 130A to permit oil to drain from vat 12A (along the path including 122A and 124) into the pan 34. The user then depresses or otherwise activates the filter input switch 304A, which triggers the control unit 302 to open the valve 300A and turn on the pump 110 so that the oil is filtered (in the same manner described above with respect to
In an alternative arrangement, the valves 300A and 300B and pump 110 could be replaced by a first pump at the location of valve 300A and a second pump at the location of valve 300B.
In another arrangement, a single filter input switch could be provided and the control unit 302 could be connected to sense which of valves 130A or 130B is open, with such sensing being used to determine which of valves 300A or 300B to open in response to triggering of the filter input switch.
In an alternative embodiment, the valves 130A and 130B could also be provided as automated valves, with the control unit connected to the respective valves as indicated by dashed lines 306A and 306B. In one such embodiment, for a filtering operation of vat 12A, the user simply depresses or otherwise activates filter input switch 304A and the control unit responsively opens valve 130A, waits a period of time to allow for at least some oil drainage into the pan 34, and then opens the valve 300A and turns on the pump 110 so that the oil is filtered. In another such embodiment, the filter input switch could be eliminated and the control unit could trigger a filtering operation on a timed basis or, for example, each time the fryer is turned off. In one implementation the control unit 302 may automatically run the filtering operation for a set time period before automatically closing the valve 130A in order to refill the vat 12A. In another implementation the control unit 302 may continue the filtering operation until the user depresses or otherwise activates the filter input switch 304A a second time, causing the control unit to responsively close the valve 130A in order to refill the vat 12A. A filtering operation for vat 12B would be similar to that described for vat 12A. In the more fully automated embodiment, an interlock (in the form of a pan closed sensor) could be provided to prevent the valves 130A or 130B from being opened when the drawer/pan 34 is not in the closed position. Where the ability to drain the fryer vats 12A and 12B under no power conditions is considered important, valves 130A and 130B could be combined automated/manual valves or, secondary manual drainage valves could be provided.
While the filter switch or switches 304A and 304B are shown on the control and display panels 26A and 26B, the switches could be located elsewhere on the fryer, including internally of the fryer doors 30A, 30B.
Referring to
While the filter assembly for the unit of
Accordingly, the spirit and scope of the invention are to be limited only by the terms of the appended claims.
This application is a continuation of application Ser. No. 10/991,629, filed Nov. 18, 2004, which issued as U.S. Pat. No. 7,309,422, which is a continuation-in-part of application Ser. No. 10/421,098, filed Apr. 23, 2003, which issued as U.S. Pat. No. 6,890,428, which in turn is a continuation of application Ser. No. 09/760,356, filed Jan. 12, 2001, which issued as U.S. Pat. No. 6,572,764 each of which is expressly incorporated by reference in their entirety.
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Number | Date | Country | |
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20080060528 A1 | Mar 2008 | US |
Number | Date | Country | |
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Parent | 10991629 | Nov 2004 | US |
Child | 11941801 | US | |
Parent | 09760356 | Jan 2001 | US |
Child | 10421098 | US |
Number | Date | Country | |
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Parent | 10421098 | Apr 2003 | US |
Child | 10991629 | US |