This application is based on and claims priority to Japanese Patent Application No. 2010-204622 filed on Sep. 13, 2010, the contents of which are incorporated in their entirely herein by reference.
The present invention relates to a fuel feed apparatus configured to supply fuel in a tank to an exterior of the tank.
A known fuel feed apparatus includes a fuel pump having a rotor member being rotative to supply fuel to an exterior of a tank. JP-A-2007-2696 discloses one example of a fuel feed apparatus including a pump case supported in a tank. The pump case accommodates a fuel pump. Such a pump case enables accurate positioning of the fuel pump in the tank. Thus, the fuel pump can steadily produce its fuel discharge performance. In the fuel feed apparatus of JP-A-2007-2696, it is noted that the fuel pump is entirely fitted to the radially inside of the case and accommodated in the tank. Therefore, it is conceived that the case surrounds the radially outside of the pump chamber of the fuel pump accommodating the rotor member. In such a configuration, the rotor member rotates in the pump chamber to cause vibration mainly in the radial direction. Such vibration may be directly transmitted to the case. Further, such vibration may be transmitted to the tank supporting the case. Consequently, transmitted vibration may cause abnormal noise in the case and the tank.
In view of the foregoing and other problems, it is an object of the present invention to produce a fuel feed apparatus configured to reduce abnormal noise.
According to one aspect of the present invention, a fuel feed apparatus configured to supply fuel from a tank to an exterior of the tank, the fuel feed apparatus comprises a fuel pump having a pump chamber accommodating a rotor member, the rotor member being rotatable to supply fuel to the exterior of the tank. The fuel feed apparatus further comprises a case supported in the tank, the case accommodating a part of the fuel pump. The fuel feed apparatus further comprises a pump bracket located in the tank, the pump bracket being in a tubular bottomed shape having a sidewall portion in which a remaining portion of the fuel pump is inserted such that the sidewall portion surrounds a radially outside of the pump chamber of the remaining portion, the pump bracket being joined with the case to define a gap therebetween in a radial direction of the rotor member such that the pump bracket is movable relative to the case.
The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
As follows, an embodiment of the present invention will be described with reference to drawings.
(General Configuration)
As shown in
The flange 10 is fitted a through hole 2b to close the through hole 2b. The through hole 2b extends through a top plate portion 2a of the fuel tank 2. A fueling pipe 11 and an electrical connector 12 are provided to the flange 10. The fueling pipe 11 is used for supplying fuel discharged from the pump unit 50 to the exterior of the fuel tank 2. The electrical connector 12 is electrically connected with the pump unit 50 and the remaining quantity detector 60. In the present configuration, a fuel pump 52 of the pump unit 50 is supplied with an electric power through the electrical connector 12, thereby being driven and controlled. In addition, the remaining quantity detector 60 outputs a remaining quantity detection signal through the electrical connector 12.
As shown in
As shown in
The adjustment device 40 includes a pillar 41, an intermediate member 42, and a resilient member 43. The pillar 41 formed of metal is in a tubular shape. The pillar 41 is press-fitted to the flange 10 to be coaxial with the flange 10. The pillar 41 is integrated with components (integrated components) 20, 30, 50, 60 via the intermediate member 42. In this way, the flange 10 is connected with the integrated components 20, 30, 50, 60 via the pillar 41 being a single component.
As shown in
In the present example, the resilient member 43 is a coil spring. The resilient member 43 is interposed between the bracket 45 of the intermediate member 42 and the lid member 30. The bracket 45 is integrated with the pillar 41. The resilient member 43 applies a resilient force in the axial direction of the pillar 41 to bias the integrated components 20, 30, 50, 60 toward the bottom portion 2c of the fuel tank 2. Thereby, the resilient member 43 regularly biases the bottom portion 20a of the reservoir 20 onto the bottom portion 2c of the fuel tank 2. In the present embodiment, the resilient member 43 and the intermediate member 42 function to stabilize the positions of the integrated components 20, 30, 50, 60 in the fuel tank 2.
The pump unit 50 has a lower portion accommodated in the reservoir 20 and an upper portion projecting from the lid member 30. As shown in
The suction filter 51 is located at the lowermost portion of the pump unit 50. The suction filter 51 is connected with a fuel inlet port 52a of the fuel pump 52 for removing large foreign matter contained in fuel drawn by the fuel pump 52 from the reservoir 20.
The fuel pump 52 is located on the upper side of the suction filter 51 in the pump unit 50. The fuel inlet port 52a extends downward from the fuel pump 52. The fuel outlet port 52b extends upward from the fuel pump 52. As shown in
As shown in
As show in
As shown in
(Configuration)
As follows, a configuration of the fuel feed apparatus 1 will be described. As described above, the filter case 55 is supported in both the tanks 20, 2. As shown in
The suction filter 51 includes a pump bracket 510, a clip 511, and a filter element 512. The pump bracket 510 is in a bottomed tubular shape and formed of resin. As shown in
As show in
As shown in
In the present structure, the pump bracket 510 and the filter case 55 overlap each other in the radial direction to define the gap 501 therebetween. The clip 511 is attached to each of the joint portions 513, 552 of the pump bracket 510 and the filter case 55 in the rotation radial direction α. Thereby, the clip 511 resiliently connects the joint portions 513, 552 with each other. In the present example, the joint portions 513, 552 defining the gap 501 therebetween function as an overlap portion. As shown in
The filter element 512 shown in
As described above, in the fuel feed apparatus 1, the lower portion of the fuel pump 52 is inserted in the radially inside portion of the pump bracket 510. The lower portion of the fuel pump 52 has the pump chamber 52g accommodating the rotor member 52d. The outer circumferential periphery of the pump chamber 52g is surrounded by the sidewall portion 516 of the pump bracket 510. The pump bracket 510 is allowed to move relative to the filter case 55 by the gap 501 defined in the radial direction of the rotor member 52d. Therefore, even when oscillation is caused mainly in the radial direction as the rotor member 52d rotates in the pump chamber 52g, such oscillation can be restricted from being transmitted to the filter case 55 via the pump bracket 510 or to the tanks 20, 2 supporting the filter case 55.
The clip 511 is mounted to each of the joint portions 513, 552 defining the gap 501 therebetween and overlapping each other. Thereby, the pump bracket 510 is joined with the filter case 55 in the state where elastic deformation of the clip 511 allows relative movement by the gap 501. Therefore, direct transmission of oscillation can be restricted between the pump bracket 510 and the filter case 55. In addition, the clip 511 resiliently joining the pump bracket 510 with the filter case 55 reduces indirect transmission of oscillation therebetween.
Further, the filter case 55 is joined with the pump bracket 510 at the overlap portion between the joint portions 552, 513, which are distant from each other by the gap 501, at the radially outside of the barycenter Cg of the fuel pump 52. Therefore, the filter case 55 hardly oscillates due to transmission of oscillation from the fuel pump 52. In addition, the pump bracket 510 is joined with the filter case 55 thereby being floated and supported at a spaced position from the bottom portion 20a of the reservoir 20. Therefore, transmission of oscillation from the fuel pump 52, which is located radially inside of the pump bracket 510, to the bottom portion 20a of the reservoir 20 via the pump bracket 510 can be reduced.
In addition, the fuel pump 52 is joined with the filter case 55 via the fuel outlet port 52b and the elastic member 500. The fuel outlet port 52b is apt to oscillate with discharge of fuel to the outside of the tanks 20, 2. The elastic member 500 is interposed between the fuel outlet port 52b and the communication tubular portion 551. In this way, the fuel pump 52 is supported by the filter case 55 in the state where the elastic member 500 attenuates oscillation of the fuel outlet port 52b.
In the fuel feed apparatus 1 having the present structure, abnormal noise caused by transmission of oscillation in the fuel pump 52 to the tanks 20, 2 via the pump bracket 510 and the filter case 55 can be steadily attenuated. In addition, the filter element 512 is annularly arranged around the sidewall portion 516, which surrounds the pump chamber 52g of the pump bracket 510. Therefore, the filter element 512 attenuates abnormal noise caused with rotation of the rotor member 52d in the pump chamber 52g of the fuel pump 52. The filter element 512 also filters fuel drawn by the fuel pump 52 from the reservoir 20. Therefore, both reduction in abnormal noise and suppression of increase in manufacturing cost can be achieved.
As described above, the present invention is not limited to the above embodiment, and is capable of being applied to various embodiments as long as being undeviating from the gist thereof.
Specifically, for example, the joint structure between the filter case 55 and the pump bracket 510 may be a snap fitting structure such that the gap 501 is formed in the radial direction of the rotor member 52d to enable relative movement between the components 55, 510. The filter case 55 may be joined with the pump bracket 510 on the radially outside at a position different from the barycenter Cg of the fuel pump 52. The case accommodating a part of the fuel pump 52 and joined with the pump bracket 510 may be a component other than the filter case 55 of the fuel filter 53. For example, the case may be an exclusive case component for an exclusive use to cause the reservoir 20 to support fuel pump 52. In this case, the fuel outlet port 52b may not be connected with the exclusive case component.
The pump bracket 510 is not limited to have the structure including the suction filter 51 having the annular filter element 512 located at the radially outside of the sidewall portion 516. For example, the pump bracket 510 may be an exclusive component for an exclusive use to receive the remaining portion of the fuel pump 52. The pump bracket 510 may be provided to the bottom portion 20a of the reservoir 20. The above-described structural feature may be applied to a fuel feed apparatus, which does not include the reservoir 20. The rotor member 52d accommodated in the pump chamber 52g of the fuel pump 52 is not limited to the impeller having the vane grooves 52h. The rotor member 52d may be another component being rotative and configured to pump fuel.
Summarizing the above embodiments, a fuel feed apparatus is configured to supply furl in a tank to an exterior of the tank. The fuel feed apparatus includes a fuel pump having a pump chamber accommodating a rotor member and configured to discharge fuel to the exterior of the tank with rotation of the rotor member. The fuel feed apparatus further includes a case supported in the tank and accommodating a part of the fuel pump. The fuel feed apparatus further includes a pump bracket formed in a bottomed tubular shape and located in the tank. The pump bracket has an inner circumferential periphery into which a remaining portion of the fuel pump is inserted. The pump bracket has a sidewall portion surrounding a radially outside of the pump chamber of the remaining portion. The pump bracket is connected with the case to have a gap in a radial direction of the rotor member such that the pump bracket is movable relative to the case.
In the present structure, a part of the fuel pump is accommodated in the case supported in the tank. The fuel pump has the remaining portion other than the part of the fuel pump accommodated in the case. The remaining portion has the pump chamber accommodating the rotor member. The remaining portion is inserted in the radially inside of the pump bracket being in the bottomed tubular shape. The sidewall portion of the pump bracket surrounds the radially outside of the remaining portion. The pump bracket joined with the case is allowed to move with respect to the case by the gap opened in the radial direction of the rotor member. Vibration is caused mainly in the radial direction due to rotation of the rotor member in the pump chamber. In the present structure, transmission of such vibration to the case can be restricted. Further, transmission of such vibration to the tank supporting the case can be also restricted. In this way, abnormal noise caused by transmission of vibration from the fuel pump to the tank can be reduced.
In the above-described structure, the case and the pump bracket overlap one another to have an overlap portion therebetween at the radially outside of the barycenter of the fuel pump. The case and the pump bracket are joined at the overlap portion to define the gap therebetween. In the present structure, the case is joined with the pump bracket at the overlap portion located on the radially outside of the barycenter of the fuel pump to define the gap therebetween. Thereby, the pump bracket hardly vibrates due to transmission of vibration from the fuel pump. In the present structure, the pump bracket is also allowed to move relative to the case by the gap opened in the radial direction of the rotor member. In addition, abnormal noise caused by transmission of vibration from the fuel pump can be further reduced.
In the present structure, the fuel pump has a fuel outlet port for discharging fuel supplied to the outside of the tank. The elastic member is interposed between the fuel outlet port and the case to connect the fuel outlet port with the fuel pump. In the present structure, the fuel outlet port is apt to vibrate due to fuel supply to the outside of the tank. The elastic member is interposed between the fuel outlet port and the case. The elastic member causes the fuel pump to support the case connected in the state where vibration of the fuel outlet port can be attenuated. In the present structure, the pump bracket is also allowed to move relative to the case by the gap opened in the radial direction of the rotor member. In addition, abnormal noise caused by transmission of vibration from the fuel pump can be further reduced.
In the above-described structure, the case is joined with the pump bracket via the clip being a resilient member. In the present structure, the clip joining the case with the pump bracket causes elastic deformation to allow the case and the pump bracket to move relative to each other by the gap in the radial direction of the rotor member. In addition, the clip elastically joining the case with the pump bracket in this way attenuates vibration transmitted via the clip. Thus, abnormal noise caused by oscillation transmitted from the fuel pump can be further attenuated.
In the above-described structure, the case and the pump bracket overlap one another at the overlap portion to define the gap therebetween. The clip is provided to the overlap portion. In the present structure, the clip is mounted to the overlap portion defining the gap between the case and the pump bracket. Thereby, relative movement between the case and the pump bracket is allowed by the gap. Therefore, direct transmission of vibration between the case and the pump bracket can be restricted. Thus, abnormal noise caused by vibration transmitted from the fuel pump can be further attenuated.
The pump bracket is joined with the case. Thereby, the pump bracket is floated and supported at a position spaced out from the bottom portion of the tank. In the present structure, the pump bracket is joined with the case, thereby being floated and supported at the position spaced from the bottom portion of the tank. In this way, transmission of vibration from the fuel pump located in the pump bracket to the bottom portion of the tank can be restricted. In the present structure, the pump bracket is also allowed to move relative to the case by the gap opened in the radial direction of the rotor member. In addition, abnormal noise caused by transmission of vibration from the fuel pump can be further reduced.
In the above-described structure, the fuel feed apparatus further includes a filter element provided annularly to the radially outside of the sidewall portion of the pump bracket and configured to filter fuel drawn by the fuel pump from the tank. In the present structure, the annular filter element is located on the radially outer side of the sidewall portion of the pump bracket surrounding the radially outside of the pump chamber. Therefore, even when the fuel pump causes abnormal noise due to rotation of the rotor member in the pump chamber, the annular filter element attenuates such abnormal noise. The filter element also filters fuel drawn by the fuel pump from the tank. Therefore, both reduction in abnormal noise and suppression of increase in manufacturing cost can be achieved.
It should be appreciated that while the processes of the embodiments of the present invention have been described herein as including a specific sequence of steps, further alternative embodiments including various other sequences of these steps and/or additional steps not disclosed herein are intended to be within the steps of the present invention.
Various modifications and alternations may be diversely made to the above embodiments without departing from the spirit of the present invention.
Number | Date | Country | Kind |
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2010-204622 | Sep 2010 | JP | national |