The present improvements relate generally to the field of fuel injectors for burners.
Burners are well known, for example in furnaces, dryers, kiln or boilers. Typically burners have an air duct which ducts an air stream into a combustion chamber, and include one or more fuel injectors which inject fuel into the air stream and into the combustion chamber, where continuous combustion occurs. An example of a fuel injector is described in US Patent Application No. 2004/0234912 by Sarv et al. This fuel injector has a nozzle which injects fuel in a substantially conical spray.
Some existing fuel injectors provide a flame which is unstable. Such flames are known to cyclically change dimensions as the flame “catches up” with the supplied air and fuel. Unstable flames are prone to flameouts. If a flameout arises, fuel leaks into the combustion chamber. Some combustion chambers include flameout detectors to stop fuel supply in the event of a flameout. Lowering the risks of flameout is thus one of the main goals in the design of a burner.
Another one of the main goals in the art is to reduce combustion by-products. Regions of high temperature concentrations within a flame, known as hotspots, are known to generate by-products such as nitrogen oxides (NOx). Optimizing the temperature distribution in the flame to avoid hotspots is thus another goal in the design of a burner or its fuel injector.
An aim of the improvements is to alleviate some of the needs concerning burners.
In accordance with one aspect, there is provided a fuel injector for use within an air stream of a burner, the fuel injector having an incoming air side, a fuel injection side, and a central axis, the fuel injector comprising: a plurality of distribution conduits arranged substantially radially around the central axis, each distribution conduit having at least one radially spaced-apart injection aperture on the fuel injection side, each distribution conduit having a proximal end close to the central axis and an opposed distal end; a peripheral conduit interconnecting the distal ends of the distribution conduits and having a plurality of interspaced injection apertures, the fuel injection apertures defined in the peripheral conduit having a larger surface area from the fuel injection apertures defined in the distribution conduits; and a plurality of air deflectors, each air deflector being associated with at least one of the injection apertures of a respective one of the distribution conduits and being provided at the incoming air side, the air deflectors being configured and disposed to impart a rotary movement to a portion of the air stream, the air deflectors being configured and disposed to impart a rotary movement to a portion of the air stream.
In accordance with another aspect, there is provided a burner for use with a combustion chamber, the burner comprising: an air duct for ducting an air stream into the combustion chamber, a plurality of distribution conduits having an incoming air side, a fuel injection side, and a central axis, the distribution conduits being arranged substantially radially around the central axis, each distribution conduit having at least one radially spaced-apart injection aperture on the fuel injection side, each distribution conduit having a proximal end close to the central axis and an opposed distal end; a peripheral conduit interconnecting the distal ends of the distribution conduits and having a plurality of interspaced injection apertures, the fuel injection apertures defined in the peripheral conduit having a larger surface area from the fuel injection apertures defined in the distribution conduits; and a plurality of air generally flat deflectors, each air deflector being associated with at least one of the injection apertures of a respective one of the distribution conduits and being provided at the incoming air side, the air deflectors being configured and disposed to impart a rotary movement to a portion of the air stream, the air deflectors being configured and disposed to impart a rotary movement to a portion of the air stream.
In accordance with still another aspect, there is provided a method of injecting fuel in an air stream of a burner, the method comprising: reducing the axial speed of a primary flow of the air stream relatively to a secondary flow of the air stream by imparting a rotational movement to the primary flow, the secondary flow and the primary flow being concentric and imparting a rotational movement to the primary flow of air stream; injecting fuel in a circumferentially dispersed manner into the rotative primary flow at a first fuel injection rate, and injecting fuel in a circumferentially dispersed manner into the secondary flow at a second fuel injection rate, the second fuel injection rate being substantially greater than the first fuel injection rate, at least a portion of the fuel injected into the secondary flow being oriented outwardly of the primary flow of air stream.
In accordance with still another aspect, there is provided a burner for use with a combustion chamber and having an air incoming side and a fuel injection side, the burner comprising: an air duct for ducting an air stream into the combustion chamber; a plurality of air deflectors provided at the air incoming side, configured and disposed to slow a primary flow of the air stream relatively to a secondary flow of the air stream and to impart a rotary movement to the primary flow, the primary flow and the secondary flow being concentric with the secondary flow being peripheral to the primary flow; a plurality of dispersed first injection apertures configured and disposed to inject fuel at a first fuel injection rate substantially into the rotative primary flow of the air stream and in the fuel injection side; and a plurality of dispersed second injection apertures configured and disposed to inject fuel at a second fuel injection rate substantially into the secondary flow of the air stream and in the fuel injection side, the second fuel injection rate being substantially higher than the first fuel injection rate.
Further features and advantages of the present invention will become apparent from the following detailed description, taken in combination with the appended figures, in which:
It will be noted that throughout the appended figures, like features are identified by like reference numerals.
During operation, a portion of the air stream goes across the injector 24. This portion of the air stream will be referred to as the primary flow 26. Another portion of the air stream goes around the injector 24. That latter portion will be referred to as the secondary flow 28. As discussed further down, the primary flow 26 forced into a rotating movement as it travels across the injector 24, and the axial speed of the air in the primary flow 26 is thus slower relative to the secondary flow 28.
Referring now to
To slow the mean axial speed of the primary flow 26 relative to the secondary flow 28 (
Referring to
The distribution conduits 30 have a proximal end 50 connected to a common manifold 52, and an opposed distal end 54. In the illustrated embodiment, the distal ends 54 of the plurality of distribution conduits 30 are open and are interconnected by the peripheral conduit 34 in which fuel is free to circulate. The peripheral conduit 34 forms a plurality of interconnected extensions to the distribution conduits 30. In the illustrated embodiment, the distribution conduits 30 are slightly inclined towards the fuel injection side 48, with respect to the central axis 32, and are therefore disposed in a somewhat conical arrangement. In the illustrated embodiment, they are inclined by about 12° with respect to a vertical plane, and a peripheral band 56 is secured around the peripheral conduit 34. The band 56 is made of a flat plate curved into a circle and affixed around the peripheral conduit. The flat of the band is oriented in the axial direction.
As shown in
The proximal end 50 of each distribution conduit 30 is open and allows fuel flowing into it from the manifold 52. The first injection aperture 36 is provided at a first radial position along the length of distribution conduit 30, and the third injection aperture 40 is provided at a second radial position along the distribution conduit 30. The third injection aperture 40 is closer to the distal end 54. This is more clearly illustrated with reference to
The second injection aperture 38 and fourth injection aperture 42 are adapted to inject fuel mostly into the secondary flow 28, whereas the first injection aperture 36 and third injection aperture 40 are positioned to inject fuel mostly into the primary flow 26 (
Referring now to
Referring back to
Referring back to
In the illustrated embodiment, the burner further includes a tertiary flow 76 from an annular jet of pressurized air injected at the periphery of the throat 18 by an air injector which is fed pressurized air from an external source. The tertiary flow 76 is somewhat peripheral to the secondary flow 28. The tertiary flow 76 is used to further direct the fuel injected by the second injection apertures 38 (
The rotational swirl imparted in the primary 26 and the secondary 28 flows can both be clockwise (CW) or both be counterclockwise (CCW). In either case where they are in a common angular direction, the flame will tend to be long and penetrate deeply into the combustion chamber 14. Alternately, the rotation in the primary 26 and secondary flows 28 can be opposite, which will tend to result in a broader, shorter flame which is suitable for example in applications where the opposite wall of the combustion chamber 14 is not far away.
The depth of penetration of the fuel injector 24 within the throat 18, the axial speed of the secondary 28 and tertiary 76 flows, the pressure of the fuel, and the position and size of the injection apertures (36, 38, 40, 42) can be varied to adjust the path of injection of the fuel in the air stream. Typically, it will be desired that the path of the injected fuel in the secondary flow 28 and tertiary flow 76 clear the edges of the throat 18 to travel freely into the combustion chamber. In other applications, it may alternately be desired that the path of fuel injection impinge against the surface of the throat 18.
To achieve better combustion of the fuel, one can adjust the velocity at which the fuel is injected into the air flow relatively to the velocity of the air flow. This allows enhancing the ratio of air present for combustion of the gas and to vary the depth of penetration of the flame. For indicative purposes, with a system substantially as illustrated, with a peripheral conduit 34 having 12″ in diameter, with first injection aperture 36, third injection aperture 40, fourth injection aperture 42, and second injection aperture 38 of 0.0625″, 0.1250″, 0.1875″ and 0.2500″, respectively, and using natural gas as the fuel, a fuel pressure of between 21 and 25 psi was maintained. This allowed to propel the fuel in the secondary flow 28 at an axial velocity which resulted in a deep flame having a more evenly distributed temperature concentration, which resulted in lower NOxconcentrations. This is at least partially due to the secondary flow 28 and possibly the tertiary flow 76 if any, which constantly supply air to the peripherally injected fuel. The air from the secondary flow 28 mixes with the fuel in the flame. Further, the secondary flow 28 is partly deviated toward the central region by the depression created behind the injector due to aerodynamic drag caused by the fuel injector 24. A good flame stability was obtained in the primary flow 26 even at low fuel pressure. Stability was maintained across high/low fuel pressure ratios of 20:1. At high intensity, 250 MBtu/h were obtained.
The angle of the deflector blades 44 is chosen as a function of the axial velocity of the incoming air. In most applications, the higher the velocity of incoming air will be, the better it will be to reduce the angle of the deflector blades 44 to reduce the axial velocity of the incoming air and to reduce the probability of the primary flame being blown out. In an alternate embodiment, the angle of the deflector blades can be adjustable during use, to optimize the axial velocity of the primary flow to different combustion intensities.
Those skilled in the art will understand that many modifications to the illustrated embodiment are possible. For example, the manifold 52 can be a simple tube into which a minimum of three distribution conduits 30 are connected in fuel flow communication. The distribution conduits 30 would not necessarily be on a common conical surface and could be unevenly interspaced. At least two radially spaced injection apertures are provided in relation to each distribution conduit, one nearer to the distal end than the other. In one alternate embodiment, the distal ends of the distribution conduits are capped, the peripheral conduit is omitted, and both injection apertures are in the distribution conduits. In an other alternate embodiment, the distal ends are not capped and a peripheral conduit is used, and the second aperture which is said to be nearer to the distal end is provided in the peripheral conduit, and not necessarily aligned with the distribution conduit.
In an other alternate embodiment, the deflector blades are provided separately from the fuel injector, for example as part of the burner assembly upstream of the fuel injection, where they accomplish a similar function than in the embodiment where they are incorporated with the fuel injector. In another embodiment, the deflector blades are distribution conduits having a deflector blade shape. The shape, and particularly the cross-section of the distribution conduits can be modified from the straight circular shape described above. Further, although a regular array of deflector blades in the injector was described above, an irregular array can alternately be used.
Many aerodynamic design modifications can be made to the illustrated design, as it will appear to those skilled in the art. For example, the band 56 could have an airfoil shape, and either one of the deflector blades and the vanes, or both, could have a more complex three-dimensional curved shape adapted to impart a tangential swirl of a predetermined configuration. The band 56 is optional. In an alternate embodiment the band 56 can be made to project past the peripheral conduit toward the fuel injection side and act as a cut-off between the primary and secondary air flows.
As discussed above, one basic principle is to generate a primary flow and a secondary flow, the primary flow having a lower axial velocity than the secondary flow and being adapted to provide a stable flame from which the flame in the secondary flow can be reignited in the event of flameout. In an alternate embodiment, the secondary flow can be central to the primary flow.
In the illustrated embodiment, the distribution conduits were disposed on a common conical surface inclined by about 12° with respect to a plane located normal to the axis of the manifold. To modify the shape of the flame, the inclination of the distribution conduits can be varied between 10° and 14°. In alternate embodiments, it can further be varied and even be negative.
The particular burner configuration illustrated is exemplary and can be modified by those skilled in the art. In particular, the tertiary flow is optional and could be omitted. Alternately, the tertiary flow could be generated by a plurality of circumferentially interspaces pressurized air sources. The vanes for swirling the secondary flow are also optional. Many modifications can readily be devised.
The fuel injector can use other gaseous fuels than natural gas. Further combined use a liquid fuel can prove advantageous in certain applications. In other applications, it may be desired to use a double manifold, and two sets of distribution conduits, to use two different types of fuel in the same or different flows of the air stream.
In the illustrated embodiment, the alternative fuel used is oil. Other alternative fuels can be used as it will appear to those skilled in the art, and use of an alternative fuel can be entirely omitted. Therefore, the alternative fuel pipe is optional. If it is omitted, the manifold can be a single pipe, instead of being tubular, for example. The shape and size of the manifold can further be modified as it will appear to those skilled in the art, and the manifold is not necessarily unique or central. For example, in an alternate embodiment, the peripheral conduit can be used as the manifold. In another alternate embodiment, there can be two or more manifolds to feed the different injection apertures.
As it can be seen therefore, the embodiments described above and illustrated are intended to be exemplary only. Hence, the scope of the improvements is intended to be limited solely by the scope of the appended claims.
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Number | Date | Country | |
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20070202449 A1 | Aug 2007 | US |