1. Field of the Invention
The present invention relates to a fuel system for a vehicle with an engine, particularly to a fuel system which has a canister for adsorbing a fuel vapor (evaporated gas) generated in a fuel tank, and discharges the fuel vapor adsorbed to the canister to an air-intake path leading to the engine.
2. Description of the Related Art
In order to comply with regulations for fuel vapor emission, there has been known a fuel system which has a canister for adsorbing a fuel vapor from a fuel tank and discharges the fuel vapor adsorbed to the canister to an air-intake path leading to the engine, as disclosed in Japanese patent application JP2008-144607A (see paragraphs 0038 and 0039 and FIG. 3) and Japanese patent application JPS-332207A (see paragraphs 0016 to 0018 and FIG. 2). In the vehicles to which such a fuel system is applied, the fuel vapor whose emission amount is set in accordance with operational conditions of the engine is sent to the engine air-intake path, and then appropriately combusted in the engine. These days, such a fuel system is beginning to be applied to utility vehicles, agricultural vehicles, industrial vehicles and the like.
In such a conventional fuel system, only a single pipe is present that connects the fuel tank and the canister. For this reason, when the vehicle runs or stops on a slope and is inclined relative to a horizontal plane, and in turn the fuel tank is inclined, as shown in
In view of the above, the object of the present invention is to provide a fuel system with a simple and low-cost structure for adjusting the emission amount of the fuel vapor to the atmosphere with high reliability, while retaining the function of the canister.
In order to attain the object described above, a fuel system for a vehicle with an engine according to the present invention includes: a fuel tank configured to store fuel: a first port and a second port disposed on a boundary wall of the fuel tank, between which boundary wall and a fluid level of the fuel a clearance is created when the fuel is contained in an allowable maximal amount in the fuel tank of the vehicle in a horizontal state, the first port being positioned frontward in a longitudinal direction of the vehicle, the second port being positioned rearward in the longitudinal direction of the vehicle, and the first port and the second port being out of alignment in a lateral direction of the vehicle; a canister configured to adsorb and release a fuel vapor; an inflow line configured to send the fuel vapor generated in the fuel tank to the canister through the first port and the second port; and a discharge line configured to send the fuel vapor discharged from the canister to an air-intake path to the engine.
According to this configuration, even when the fuel tank is inclined at least one of longitudinal and lateral directions, either of the first port or the second port is opened at a high position in the fuel container space of the fuel tank. Since a clearance is created between the fluid level of the liquid fuel and a plane of an opening of at least one of the first port and the second port, there is only a small possibility that the opening of the port is blocked by the liquid fuel. In addition, in the vicinity of the opening (port) which is not blocked by the liquid fuel, a gas containing the fuel vapor is to be present. This means that at least one of the ports of the fuel tank is opened so as to communicate with the canister 3.
In short, in the fuel system according to the present invention, even when the fuel tank is inclined at least one of the longitudinal and lateral directions, the fuel vapor generated in the fuel tank is sent to the canister, and thus the inner pressure of the fuel tank will not be increased. As a result, a risk of the liquid fuel entering the canister can be surely suppressed. In spite of the simple and low-cost structure, the fuel system according to the present invention retains the excellent function of the canister and complies with the regulations for fuel vapor emission, even when the work vehicle is in an inclined state.
In a case where the fuel exceeding the allowable amount is unexpectedly put in the fuel tank, when the fuel tank is inclined even to a small degree, both of the first port and second port may be blocked by the liquid fuel. In this situation, when the fuel vapor is kept generated in the fuel tank due to raise in an ambient temperature or the like, the fuel vapor in the fuel tank cannot escape from the fuel tank, leading to increase in an inner pressure of the fuel tank. As a result, the liquid fuel may disadvantageously enter the canister. In order to surely prevent this, it is desirable to provide a valve operating mechanism on a line (flow passage) connecting both ports to the canister, that allows the fuel vapor to pass through the line, but prevents the liquid fuel from passing through the line. In this case, it is preferable that a line from the first port and a line from the second port join together as a confluent line to be connected to the canister and the valve operating mechanism is provided on the confluent line, since only a single valve operating mechanism is necessary.
Typically, on an air-intake path to the engine, an on-off valve is provided for adjusting an intake volume from an air cleaner to the engine. In one preferred embodiment of the present invention, the discharge line is a fuel vapor discharge pipe with one end (canister-side end) thereof being connected to the canister, and the other end (fuel tank-side end) being connected to the air-intake path at a point upstream of the on-off valve in a flow direction of intake air.
Typically, when the engine is operated with a lower load, an air-fuel ratio is set on a lean side, which is near an ideal air-fuel ratio, for the purpose of improving fuel consumption. However, when an unnecessary fuel vapor is discharged to the air-intake path to the engine, incomplete combustion occurs and CO or the like is generated. For this reason, the emission amount of the fuel vapor is electronically controlled in accordance with an operational condition of the engine. It should be noted that, even when the engine is operated with a higher load, introduction of some fuel vapor does not cause any problem, since the air-fuel ratio is originally set on a rich side.
When the engine is operated with a lower load, an opening degree of the on-off valve becomes small, and thus an intake volume to the engine is suppressed. When the engine performs an air-intake step, a negative pressure is exerted at a point in the air-intake path downstream of the on-off valve, i.e., on an engine side. However a portion of the air-intake path upstream of the on-off valve is not likely to be affected by the air-intake step of the engine, and thus a degree of the negative pressure is smaller as compared with the downstream side.
Like this preferable embodiment, when the fuel vapor adsorbed to the canister is released to a point in the air-intake path upstream of the on-off valve, the upstream side is not likely to be affected by the negative pressure during a low-load operation of the engine. In addition, since the opening degree of the on-off valve is small, entry of the fuel vapor into a point downstream of the on-off valve in the air-intake path is suppressed. Therefore, introduction of an unnecessary fuel vapor to the engine can be suppressed. On the other hand, during a high-load operation in which the opening degree of the on-off valve is large, the air-intake path opens wide, and the most of the fuel vapor, together with the intake air, is introduced to the engine. However, as described above, introduction of some fuel vapor does not cause any problem, since an air-fuel ratio is set on a rich side. In this manner, while retaining the normal function of the canister, by utilizing the negative pressure on the engine side, the emission amount of the fuel vapor can be adjusted in accordance with the operational conditions of the engine, with a simple and low-cost structure.
Other features and advantages of the present invention will be apparent from the following descriptions of the embodiments with reference to the drawings.
a is a plan view showing a layout of a first port and a second port.
b is a plan view showing another layout of the first port and the second port.
c is a plan view showing still another layout of the first port and the second port.
a is a schematic diagram showing a condition of the fuel tank and the surroundings thereof when the vehicle is in a horizontal state.
b is a schematic diagram showing a condition of the fuel tank and the surroundings thereof when the vehicle is inclined.
Hereinbelow, preferred embodiments of the present invention will be described with reference to the accompanied drawings. Features of one embodiment can be used in combination with features of another embodiment, and such combinations are encompassed in the scope of the present invention, as long as the combination does not create inconsistency.
Hereinbelow, an embodiment of the fuel system according to the present invention will be described with reference to the drawings, while illustrating a utility vehicle (hereinafter, simply referred to as “UV”) having an engine using gasoline as fuel, to which the fuel system is applied.
(Entire Configuration)
As shown in
As shown in
(Driver's Cabin)
As shown in
As shown in
(Motor Part)
As shown in
In other words, the space for installing the engine 1 and the transmission case 89 is more compact in the longitudinal direction of the vehicle body as compared with the case where they are arranged in tandem. At the same time, both the engine 1 and the transmission case 89 are out of alignment with the fuel tank 2 and the radiator 88, both in the longitudinal direction and lateral direction of the vehicle body, as a planar view. Accordingly, the motor part M is made compact in the longitudinal direction of the vehicle body.
As shown in
As shown in
(Air Cleaner and Pre-cleaner)
The UV has the air cleaner 4 and the pre-cleaner 5, and is configured to clean combustion air to be sent to the engine 1. Since the UV has the air cleaner 4 and the pre-cleaner 5, as compared with the UV having only the air cleaner 4, combustion air to be sent to the engine 1 can be cleaned more. As shown in
As shown in
The pre-cleaner 5 is positioned upstream of the air cleaner 4 in the flow direction of intake air, and is connected to the air cleaner 4 through a first air-intake pipe 52. As shown in
As shown in
(Fuel Tank)
As shown in
As shown in
As shown in
When the UV is in a horizontal state, the fuel tank 2 and the like are in a state as shown in
The first port 21 and the second port 22 are diagonally arranged on the upper face of the fuel tank 2 on the front side and rear side relative to the vehicle body, with their lateral positions relative to the vehicle body different from each other, and therefore, even when the vehicle body is inclined to any of longitudinal and lateral directions, one of the first port 21 and the second port 22 becomes the highest among the portions of the fuel tank 2. However, there is a case where the first port 21 and the second port 22 are retained at the approximately same height, even when the fuel tank 2 is inclined (for example, when an imaginary line that connects the first port 21 and the second port 22 is retained horizontal). In this case, both of the ports 21,22 may be blocked by the gasoline LF. Accordingly, as shown in
If a position of the joint 25 becomes lower than the fluid level S in the fuel tank 2 when the fuel tank 2 is inclined, the gasoline LF may disadvantageously reach the joint 25. Therefore, the joint 25 is arranged higher than the fluid level S of the gasoline LF in the maximally inclined UV whose fuel tank 2 has been initially filled with the gasoline LF, with the proviso that the maximal angle of inclination of the UV is set. Accordingly, at least one of the first port 21 and the second port 22 is opened to the canister 3.
The first conduit 23 and the second conduit 24 are joined at the joint 25 and then directly connected to the canister 3. However, the first conduit 23 and the second conduit 24 may not be joined and may be separately and directly connected to the canister 3. In this case, the first conduit 23 and the second conduit 24 are joined inside the canister 3. Accordingly, the canister 3 is arranged higher than the fluid level S of the gasoline LF in the maximally inclined UV whose fuel tank 2 has been filled with the gasoline LF.
Though not shown, the second port 22 may be provided on the fuel filler opening 2a. Since the fuel filler opening 2a is positioned higher than the upper face of the fuel tank 2 as described above, especially when the fuel tank 2 is inclined rearward, the second port 22 is not likely to be blocked by the gasoline LF.
(Canister)
The canister 3 is, for example, a carbon canister containing carbon therein and is configured to adsorb the evaporated gas EG. To the canister 3 is connected the confluent conduit 26, and the evaporated gas EG is introduced to the canister 3 through at least one of the first conduit 23 and the second conduit 24, and then through the confluent conduit 26.
In order to prevent the functional loss of the canister 3 to adsorb the evaporated gas EG, the canister 3 is positioned closer to the fuel tank 2. In the present embodiment, as shown in
As shown in
As shown in
On the other hand, during a high-load operation of the engine, the opening degree of the throttle valve 13 is large, and therefore, the second air-intake pipe 11 opens wide, and the most of the evaporated gas EG together with the intake sir, is introduced to the engine 1. Even when the engine is operated with a higher load, introduction of the evaporated gas EG does not cause any problem, since an air-fuel ratio is set on a rich side.
In this manner, while retaining the normal function of the canister 3, by utilizing the negative pressure on the engine 1 side, the emission amount of the evaporated gas EG can be adjusted in accordance with the operational conditions of the engine 1, with a simple and low-cost structure.
In addition, since the air purified by the pre-cleaner 5 is introduced to the canister 3, the performance of adsorbing the evaporated gas EG by the canister 3 can be retained excellent for a long period of time. It should be noted that the pre-cleaner 5 can be omitted. Depending on the environment of the usage, installation of the pre-cleaner 5 becomes not necessary, and in such a case, ambient air is introduced directly to the canister 3.
An embodiment of the UV having a float valve as a valve operating mechanism will be described with reference to the drawings. Since the structure except the portions associated with the float valve is the same as or similar to that of the above-described embodiment, duplicate descriptions are omitted. Components having the same structures as those illustrated above are designated with the same reference characters.
As shown in
As shown in
For example, in the case where the gasoline LF in an amount larger than the defined full amount is put in the fuel tank 2, only a small degree of inclination of the fuel tank 2 may lead to the blocking of both first port 21 and second port 22 by the gasoline LF, as shown in
In this case, when the gasoline LF in the fuel tank 2 is evaporated due to raise in an ambient temperature or the like, an inner pressure of the fuel tank 2 increases, which may cause the gasoline LF to reach the float valve 6 through the first conduit 23 or the second conduit 24. However, when the float valve 6 is present, the floating piece 63 closes the vent hole 62, which prevents the gasoline LF from advancing further to the canister 3, thus from entering the canister 3. In addition, since the float valve 6 is disposed after the junction of the first conduit 23 with the second conduit 24, only a single float valve 6 is required.
The fuel system according to the present invention with a simple and low-cost structure retains the function of the canister and surely adjusts the emission amount of the fuel vapor, and therefore, is applicable to a wide range of vehicles, such as UV, work vehicles including tractor and riding type combine, and industrial vehicles including backhoe.
Number | Date | Country | Kind |
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2009-036873 | Feb 2009 | JP | national |
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