The present disclosure relates to fuel tank vent valves, and particularly to venting apparatus for regulating discharge of fuel vapor from a fuel tank and admission of outside air into the fuel tank. More particularly, the present disclosure relates to a fuel tank pressure regulator including a fuel tank vent valve.
Vehicle fuel systems include valves associated with a fuel tank and are configured to vent pressurized or displaced fuel vapor from the vapor space in the fuel tank to a vapor recovery canister located outside of the fuel tank. The canister is designed to capture and store hydrocarbons entrained in fuel vapors that are displaced and generated in the fuel tank during a typical vehicle refueling operation or that are otherwise vented from the fuel tank.
A tank venting system in accordance with the present disclosure includes a vent apparatus for regulating flow of fuel vapor between a fuel tank and a fuel vapor recovery system in a vehicle. The flow of fuel vapor is controlled to maintain the pressure of fuel vapor in the fuel tank at a certain pressure level or within a certain pressure range during different modes of use.
In illustrative embodiments, the vent apparatus includes a pressure-controlled valve configured to regulate a relatively large volume of fuel vapor flow from a fuel tank to a fuel vapor recovery canister along a first vapor flow path and an electronically-controlled pressure bleed valve configured to regulate flow of a relatively small volume of fuel vapor flow from the fuel tank to the fuel vapor recovery canister along a second vapor flow path. By regulating the relatively small volume of fuel vapor flow from the fuel tank to the fuel vapor recovery canister, the electronically-controlled pressure bleed valve adjusts pressure applied to the pressure-activated valve such that opening and closing of the pressure-activated valve is controlled by the electronically-controlled pressure bleed valve.
In illustrative embodiments, the pressure-controlled valve is movable from a normally closed position arranged to block fuel vapor flow along the first vapor flow path to an opened position arranged to allow fuel vapor flow along the first vapor flow path. The pressure-controlled valve includes a deformable diaphragm that flexes in response to a pressure differential being applied to opposing sides of the pressure-controlled valve to move the pressure-controlled valve from the closed position to the opened position. A bias spring is configured to encourage the pressure controlled valve toward the normally closed position.
In illustrative embodiments, the electronically-controlled valve is movable from a closed position arranged to block fuel vapor flow along the second vapor flow path to an opened position arranged to allow fuel vapor flow along the second vapor flow path. The electronically-controlled valve includes a stopper configured to move into and out of a bleed passageway and an electro-magnetic actuator configured to move the stopper. A valve-mover controller is coupled to the electro-magnetic actuator to open and close the electronically-controlled valve under predetermined conditions.
Additional features of the present disclosure will become apparent to those skilled in the art upon consideration of the following detailed description of illustrative embodiments exemplifying the best mode of carrying out the invention as presently perceived.
The detailed description particularly refers to the accompanying figures in which:
A tank venting system 10 is provided to control flow of air and fuel vapor between a fuel tank 12 and an emission control system including a fuel vapor recovery canister 14 as suggested in
Tank venting system 10 includes a vent apparatus 20 coupled to fuel tank 12 via a tank conduit and to fuel vapor recovery canister 14 via a canister conduit as suggested in
Multi-piece housing 22 forms various passageways for conducting gasses moving between the fuel tank 12 and the fuel vapor recovery canister 14 as suggested in
Body 30 is formed to include a tank pipe 36 coupled to fuel tank 12 and a canister pipe 38 coupled to canister 14 as shown in
Cap 32 mounts to body 30 and is formed to include a valve-control pipe 44 coupled to fuel tank 12, a bleed pipe 46 coupled indirectly to atmosphere 11, and a valve cup 48 as shown in
A first vapor flow path provided by housing 22 is sized to conduct a relatively-large volume of fuel vapor flow as suggested in
A second vapor flow path provided by housing 22 is sized to conduct a relatively-small volume of fuel vapor flow (smaller than that carried through first vapor flow path) as suggested in
Pressure-controlled valve 24, sometimes called primary valve 24, is configured to control relatively-large flows of fuel vapor from fuel tank 12 to canister 14 and, in turn, atmosphere 11 as suggested in
Pressure-controlled valve 24 illustratively includes a deformable diaphragm 50, a seal ring 52, and a divider plate 54 that interconnects deformable diaphragm 50 and seal ring 52 as shown in
Electronically-controlled valve 26 is configured to control the pressure in upper portion 42 of valve compartment 40 that is applied to pressure-controlled valve 24 so that pressure-controlled valve 24 opens and closes in response to opening and closing of electronically-controlled valve 26 as suggested in
Electronically-controlled valve 26 is illustratively housed in valve cup 48 of cap 32 included in the housing 22 as shown in
In some embodiments, vacuum and/or pressure relief valves can be incorporated into vent apparatus 20 to accommodate fault modes of the electronically-controlled valve 26. A vacuum relief valve may be configured to allow vapor to flow from canister 14 (and atmosphere 11) to tank 12 upon a large enough vacuum pressure developing in tank 12. A pressure relief valve may be configured to allow vapor to flow from tank 12 to canister 14 (and atmosphere 11) upon a large enough pressure developing in tank 12.
In operation, to open the pressure-controlled valve 24 thereby allowing a relatively large flow of fuel vapor to move from tank 12 to canister 14, an electrical signal is generated by valve-mover controller 68 associated with opening of electronically-controlled valve 26. The electrical signal may be generated in response to a user opening an outer fuel door of a vehicle indicative that the use may be about to refuel the vehicle. Upon receipt of the electrical signal, electro-magnetic actuator 62 moves stopper 60 to allow a relatively small flow of fuel vapor from upper portion 42 of valve compartment 40 toward canister 14 and atmosphere 11 as suggested in
The relatively small flow of fuel vapor out from upper portion 42 of valve compartment 40 reduces the pressure in upper portion 42 to a level lower than that in lower portion 41 of valve compartment 40 such that pressure-controlled valve 24 moves from its normally closed position to the open position as suggested in
The following numbered clauses include embodiments that are contemplated and non-limiting:
Clause 1. A tank venting system adapted for use in a vehicle, the system comprising
a fuel tank configured to store liquid fuel,
a fuel vapor recovery canister located outside the fuel tank and configured to capture and store hydrocarbons entrained in fuel vapors that are displaced and generated in the fuel tank during a typical vehicle refueling operation or that are otherwise vented from the fuel tank, and
a vent apparatus for regulating flow of fuel vapor between the fuel tank and the fuel vapor recovery canister, the vent apparatus including a housing coupled fluidly to the fuel tank and the fuel vapor recovery canister, a primary valve mounted in the housing and configured to block or allow a first volume of fuel vapor to flow from the fuel tank to the fuel vapor recovery canister to relieve unwanted tank pressure based on pressures applied to the primary valve, and a bleed valve mounted in the housing and configured to provide means for controlling pressures applied to the primary valve by blocking or allowing a second volume of fuel vapor, smaller than the first volume of fuel vapor, to flow from the housing to the fuel vapor recovery canister in response to an electrical input so that the electrical power required to block or allow the relatively-large first volume of fuel vapor flow controlled by the primary valve is less than that required for direct electronic control of the primary valve.
Clause 2. The system of any other suitable clause, wherein the housing of the vent apparatus defines a valve compartment, the primary valve includes a deformable diaphragm that, at least in part, divides the valve compartment into a first portion and a second portion, and the bleed valve is configured to block or allow the second volume of fuel vapor to flow from the second portion of the valve compartment to the fuel vapor recovery canister in order to change the pressures applied to the primary valve.
Clause 3. The system of any other suitable clause, wherein the primary valve is biased toward a closed position arranged to block the relatively-large first volume of fuel vapor from flowing by a bias spring.
Clause 4. The system of any other suitable clause, wherein the bleed valve includes a stopper movable from a closed position to an opened position and an electro-magnetic actuator configured to move the stopper between the closed position and the opened position, and a return spring is arranged to bias the stopper toward the closed position.
Clause 5. The system of any other suitable clause, wherein the stopper includes an armature that extends into the electro-magnetic actuator and a diaphragm that is overmolded onto a portion of the armature arranged outside the electro-magnetic actuator.
Clause 6. The system of any other suitable clause, wherein the first portion of the valve compartment is coupled fluidly to the fuel tank by a tank pipe formed by the housing and the second portion of the valve compartment is coupled fluidly to the fuel tank by a valve-control pipe formed by the housing.
Clause 7. The system of any other suitable clause, wherein the housing forms a canister pipe coupled fluidly to the fuel vapor recovery canister, the primary valve is configured to block or allow the relatively-large first volume of fuel vapor to flow from the valve compartment to the canister pipe, and the bleed valve is configured to block or allow the relatively-small second volume of fuel vapor to flow from the valve compartment to the canister pipe.
Clause 8. The system of any other suitable clause, further comprising a valve-mover controller coupled to the bleed valve and configured to provide an electrical input to the bleed valve associated with opening of the bleed valve in response to action indicative that the user may be about to refuel the fuel tank.
Clause 9. The system of any other suitable clause, wherein the valve-mover controller is configured to provide an electrical input to the bleed valve associated with opening of the bleed valve in response to a user opening an outer fuel door of a vehicle associated with the system indicative that the user may be about to refuel the fuel tank.
Clause 10. A tank venting system adapted for use in a vehicle, the system comprising
a fuel tank configured to store liquid fuel,
a fuel vapor recovery canister located outside the fuel tank, and
a vent apparatus including a housing coupled fluidly to the fuel tank and the fuel vapor recovery canister, a pressure-controlled valve mounted in a valve compartment formed by the housing and configured to block or allow a first volume of fuel vapor to flow from the fuel tank to the fuel vapor recovery canister along a first flow path, and an electronically-controlled valve mounted in the housing and configured to selectively allow a second volume of fuel vapor, smaller than the first volume of fuel vapor, to flow from a portion of the valve compartment formed by the housing to the fuel vapor recovery canister along second flow path.
Clause 11. The system of any other suitable clause, wherein the pressure-controlled valve includes a deformable diaphragm that, at least in part, divides the valve compartment into a first portion and a second portion, and the electronically-controlled valve is configured to block or allow the second volume of fuel vapor to flow along the second flow path from the second portion of the valve compartment to the fuel vapor recovery canister.
Clause 12. The system of any other suitable clause, wherein the pressure-controlled valve is biased toward a closed position arranged to block the relatively-large first volume of fuel vapor from flowing by a bias spring.
Clause 13. The system of any other suitable clause, wherein the electronically-controlled valve includes a stopper movable from a closed position to an opened position and an electro-magnetic actuator configured to move the stopper between the closed position and the opened position, and a return spring is arranged to bias the stopper toward the closed position.
Clause 14. The system of any other suitable clause, wherein the stopper includes an armature that extends into the electro-magnetic actuator and a diaphragm that is overmolded onto a portion of the armature arranged outside the electro-magnetic actuator.
Clause 15. The system of any other suitable clause, further comprising a valve-mover controller coupled to the electronically-controlled valve and configured to provide an electrical input to the electronically-controlled valve associated with opening of the bleed valve in response to action indicative that the user may be about to refuel the fuel tank.
Clause 16. The system of any other suitable clause, wherein the valve-mover controller is configured to provide an electrical input to the bleed valve associated with opening of the bleed valve in response to a user opening an outer fuel door of a vehicle associated with the system indicative that the user may be about to refuel the fuel tank.
Clause 17. A vent apparatus for regulating flow of fuel vapor between a fuel tank and a fuel vapor recovery canister in a vehicle, the apparatus comprising
a housing that forms a tank passageway configured to be coupled fluidly to the fuel tank, a canister passageway configured to be coupled fluidly to the fuel vapor recovery canister, and a valve compartment in fluid communication with the tank passageway and the canister passageway,
a pressure-controlled valve mounted in the valve compartment and movable from a normally closed position to an opened position to selectively allow a first volume of fuel vapor to flow from the tank passageway to the canister passageway along a first flow path based on pressures applied to the pressure-controlled valve, and
an electronically-controlled valve mounted in the housing and configured to move from a normally closed position to an opened position to selectively allow a second volume of fuel vapor, smaller than the first volume of fuel vapor, to flow from a portion of the valve compartment formed by the housing to the fuel canister passageway along second flow path in response to an electrical input so that pressures applied to the pressure-controlled valve are modified in order to cause the pressure-controlled valve to move to the opened position.
Clause 18. The apparatus or system of any other suitable clause, wherein the housing forms a bypass passageway that fluidly interconnects the valve compartment with the canister passageway and that is selectively blocked by the electronically-controlled valve.
Clause 19. The apparatus or system of any other suitable clause, wherein the pressure-controlled valve includes a deformable diaphragm that, at least in part, divides the valve compartment into a first portion and a second portion, and the electronically-controlled valve is configured to block or allow the second volume of fuel vapor to flow along the second flow path from the second portion of the valve compartment to the fuel vapor recovery canister.
Clause 20. The apparatus or system of any other suitable clause, wherein the housing forms a valve pressurization passageway, spaced apart from the tank passageway, that opens into the second portion of the valve compartment and is configured to be coupled fluidly to the fuel tank, and the housing forms a bypass passageway that fluidly interconnects the second portion of the valve compartment with the canister passageway.
This application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Application Ser. No. 62/307,113, filed Mar. 11, 2016, which is expressly incorporated by reference herein.
Number | Date | Country | |
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62307113 | Mar 2016 | US |