The disclosure relates to a fueling device.
A fueling device includes a flow path-forming member configured to form a nozzle insertion flow path in which a fueling nozzle is inserted. This flow path-forming member is provided with a filler portion open-close valve such as a flap valve. Due to need for replacement of a component accompanied with damage of the valve, the flow path-forming member has been proposed to be detachable as described in JP 2015-67139A. This fueling device includes a retainer member mounted to the flow path-forming member, in order to engage the flow path-forming member with a mounting object, for example, a filler pipe or a filler neck.
On every occasion of fueling using the fueling device, the person who supplies fuel manually inserts the fueling nozzle into the flow path-forming member. This may result in in changing the insertion attitude and the insertion speed of the fueling nozzle on every occasion of fueling and may cause an external force by insertion of the nozzle to be applied to the retainer member via the flow path-forming member. The retainer member is engaged with the flow path-forming member in the mounted state. Application of the external force by insertion of the nozzle is, however, practically unpredictable, and the external force may be applied to the retainer member in a direction of loosening the engagement with the flow path-forming member. There is accordingly a need to enhance the effectiveness of preventing the flow path-forming member from being unintentionally detached.
In order to solve at least part of the problems described above, the disclosure may be implemented by aspects described below.
(1) According to one aspect of the present disclosure, there is provided a fueling device. This fueling device is configured to introduce a fuel supplied from a fueling nozzle, to a fuel tank and comprises a filler pipe configured to form a fuel flow path that is extended to the fuel tank; and a flow path-forming member configured to form an insertion flow path portion in which the fueling nozzle is inserted, such that the insertion flow path portion communicates with the fuel flow path at a pipe opening end of the filler pipe. This flow path-forming member comprises an opening end engagement portion that is arranged to cover a flow path inner circumferential wall, a flow path outer circumferential wall and a peripheral wall of the fuel flow path at the pipe opening end around the fuel flow path and that is engaged with the filler pipe at the pipe opening end; an outer circumference covering portion that is provided from the opening end engagement portion to a downstream side of the fuel flow path and that is arranged to cover a pipe outer circumferential wall of the filler pipe; and a fastening structure that is provided on the outer circumference covering portion and that is configured to fasten the outer circumference covering portion to the filler pipe.
In the fueling device of this aspect, an external force by insertion of the fueling nozzle is applied to the opening end engagement portion that is engaged with the pipe opening end of the filler pipe. This opening end engagement portion is arranged to cover the flow path inner circumferential wall, the flow path outer circumferential wall and the peripheral wall of the fuel flow path at the pipe opening end around the fuel flow path. This configuration receives the external force applied by insertion of the fueling nozzle, so as to reduce the external force applied to the fuel flow path on the downstream side of the opening end engagement portion and reduce the possibility of excessive concentration of the external force in the fuel flow path on the downstream side of opening end engagement portion. Accordingly only a small external force is applied to the outer circumference covering portion provided from the opening end engagement portion to the downstream side of the fuel flow path to cover the pipe outer circumferential wall of the filler pipe and to the fastening structure provided to fasten this outer circumference covering portion to the filler pipe. As a result, the fueling device of this aspect suppresses fastening of the fastening structure from being loosened by application of an external force and enhances the effectiveness of preventing the flow path-forming member from being unintentionally detached.
(2) In the fueling device of the above aspect, the fastening structure may include a fastening piece that is configured to maintain a coupling state of the outer circumference covering portion and the filler pipe, and a resilient member that is configured to apply a resilient force generated by deformation to the fastening piece. The resilient member may be detachably mounted such that the resilient force of the resilient member is applied to hold the fastening piece at such a position that maintains the coupling state of the outer circumference covering portion and the filler port. The resilient force generated by the resilient member is applied to the fastening piece, so as to maintains the state that the outer circumferential covering portion is fastened to the filler pipe. The flow path-forming member may be detachable from the filler pipe when the resilient member is detached to prevent the resilient force of the resilient member from being applied to the fastening piece. Additionally, the fastening structure is located on the downstream side of the opening end engagement portion in the fuel flow path. This configuration reduces the external force applied to the resilient member mounted to the fastening structure and thereby reduces the possibility that the resilient member mounted to the fastening structure is unintentionally detached from the fastening structure by an external force.
The present disclosure may be implemented by various aspects, for example, an open-close device for an insertion port in which the fueling nozzle is inserted.
The fuel vapor tube NT has one end that is connected with the fuel tank FT via the gas release valve BV and the other end that is connected with the fuel vapor port 16 protruded from the filler neck 10. The gas release valve BV serves as a joint to connect the fuel vapor tube NT with the fuel tank FT. The air in the tank that includes the fuel vapor is flowed from the gas release valve BV into the fuel vapor tube NT. The fuel vapor is introduced along with the supplied fuel through the filler pipe FP into the fuel tank FT during fueling from the fueling nozzle FN. The following describes the configuration of the main part of the fueling device FS in detail.
The filler neck 10 is a mechanism fastened on its lower end side to the filler pipe FP (shown in
The filler neck 10 includes a pipe engagement portion 21 that is provided continuously from a lower end of the neck main body 20 in a tubular shape and forms a nozzle insertion flow path portion 12 that is extended from the filler port FC (shown in
The neck main body 20 is provided with the flow path-forming auxiliary member 30 and the insertion flow path portion forming member 60 in an upstream side of the nozzle insertion flow path portion 12. The pipe engagement portion 21 is provided on an end of the nozzle insertion flow path portion 12. As shown in
As shown in
The pipe insertion hole 24 and the flange retention hole 25 are arranged vertically across the fastening piece insertion hole 22a and both have diameters that are than the diameter of a flange PF of the filler pipe FP but are smaller than the opening width of the fastening piece insertion hole 22a. The pipe insertion hole portion 26 has a diameter that is smaller than the pipe diameter of the flange PF and forms the opening end insertion recess 29 on the pipe opening end PT-side of the filler pipe FP. The opening end insertion recess 29 is a ring-shaped recess configured to receive the pipe opening end PT of the filler pipe FP and is formed on an inner inclined wall from the neck main body 20 to the pipe engagement portion 21. This opening end insertion recess 29 is arranged to continuously cover a flow path inner circumferential wall 11t a flow path outer circumferential wall 11o and a peripheral wall 11t of the fuel flow path 11 at the pipe opening end PT around the fuel flow path 11 and is engaged with the filler neck 10 at the pipe opening end PT. The opening end insertion recess 29 accordingly corresponds to the opening end engagement portion of the claims The pipe insertion hole portion 26 provided from the opening end insertion recess 29 described above to the downstream side of the fuel flow path 11 is arranged, along with the pipe insertion hole 24 and the flange retention hole 25, to cover a pipe outer circumferential wall of the filler pipe FP. The pipe engagement portion 21 including the pipe insertion hole 24, the flange retention hole 25 and the pipe insertion hole portion 26 accordingly corresponds to the outer circumference covering portion of the claims.
The neck main body 20 including the pipe engagement portion 21 and the fuel vapor port 16 (shown in
The flow path-forming auxiliary member 30 is inserted from an upper end opening of the neck main body 20 into the nozzle insertion flow path portion 12 and is thermally welded to the neck main body 20 at its upper end flange portion 38. A ring-shaped seal member 31 having elasticity is placed in an outer wall recess of the flow path-forming auxiliary member 30 to seal the inner wall of the neck main body 20 against the outer wall of the flow path-forming auxiliary member 30 liquid-tightly and gas-tightly. The flow path-forming auxiliary member 30 includes a ring-shaped seal lip wall 32 and a negative pressure cancellation valve mechanism 33 and is additionally configured to support the lower end open-close mechanism 40 that is opened and closed by the fueling nozzle FN. The seal lip wall 32 is arranged to surround the nozzle insertion flow path portion 12 in the vicinity of a boundary between the upstream-side flow path portion 12u and the downstream-side flow path portion 12d and has a lower end that forms a ring-shaped lip portion for sealing the fuel flow path. This flow path-forming auxiliary member 30 may be made of, for example, PA having fuel permeation resistance, like the neck main body 20.
The negative pressure cancellation valve mechanism 33 is placed in a lower portion of a middle wall 37 that is protruded inward in the radial direction from an opening wall of the flow path-forming auxiliary member 30 and includes a valve element 34 that is held by a spring 35. The valve element 34 has a leading end that is placed in an opening 36 formed in the middle wall 37 to open and close this opening 36. The opening 36 is provided at a connecting position of the upstream-side flow path portion 12u and the downstream-side flow path portion 12d to make the upstream-side flow path portion 12u and the downstream-side flow path portion 12d communicate with each other. When the downstream-side flow path portion 12d-side has a negative pressure, the valve element 34 moves in a direction of contracting the spring 35 by its pressure difference to open the opening 36. The negative pressure cancellation valve mechanism 33 accordingly serves to cancel the negative pressure. The valve element 34 of the negative pressure cancellation valve mechanism 33 is also made of, for example, PA.
The lower end open-close mechanism 40 is placed in the flow path-forming auxiliary member 30 and includes a ring-shaped elastic seal member 42 that is mounted to an open-close member 41. The seal member 42 is pressed against and is separated from the lip portion at the leading end of the seal lip wall 32, so that this lower end open-close mechanism 40 closes and opens the upstream-side flow path portion 12u. The open-close member 41 is configured to be rotatable about a bearing portion (not shown) placed in the flow path-forming auxiliary member 30 in an arrow direction of
The insertion flow path portion forming member 60 is mounted to the filler neck 10 on a nozzle insertion side where the fueling nozzle FN is inserted, and includes a nozzle guide wall 61, a partition wall 63 and a nozzle guide projection 66. The nozzle guide wall 61 is a ring-shaped member that is located on a flow path inner diameter side of the seal lip wall 32 of the flow path-forming auxiliary member 30 and is configured to form the upstream-side flow path portion 12u that is an insertion flow path portion of the fueling nozzle FN in the nozzle insertion flow path portion 12 on the nozzle insertion side. This nozzle guide wall 61 is arranged to guide the fueling nozzle FN toward the lower end open-close mechanism 40. In a configuration that a flap valve-type another member is mounted to the insertion flow path portion forming member 60, the nozzle guide wall 61 forms at least part of the upstream-side flow path portion 12u.
The partition wall 63 serves in combination with the nozzle guide wall 61 to part the upstream-side flow path portion 12u and form an annular passage 62 that surrounds the upstream-side flow path portion 12u about its axis. The partition wall 63 is comprised of a passage inner wall 63a and a passage outer wall 63b that are opposed to each other across the annular passage 62, as well as a ceiling wall 63c. The passage inner wall 63a is extended from an upper end of the nozzle guide wall 61. As shown in
As described above with reference to
The filler neck 10 is fastened to the filler pipe FP by the fastening structure 70 including the fastening pieces 80 and the resilient member 90 as described below. The two fastening pieces 80 are inserted from the respective sides into the fastening piece insertion holes 22a of the pipe engagement portion 21 and are pressed by the resilient member 90 such that the leading ends of the respective pipe grasping pieces 81 face each other. This state is shown in
The filler pipe FP is subsequently inserted into the pipe insertion hole 24 of the pipe engagement portion 21 of the filler neck 10. This causes the flange PF to come into contact with the inclined surfaces 82a of the pipe holding portions 82 of the fastening pieces 80 in the filler neck 10, as shown in
As shown in
In the fueling device FS of the embodiment described above, an external force by insertion of the fueling nozzle FN is applied to the opening end insertion recess 29 of the filler neck 10 that is engaged with the pipe opening end PT of the filler pipe FP. This opening end insertion recess 29 is arranged to continuously cover the flow path inner circumferential wall 11i, the flow path outer circumferential wall 110 and the peripheral wall 11t of the fuel flow path 11 at the pipe opening end PT around the fuel flow path 11. The opening end insertion recess 29 accordingly receives the external force by insertion of the fueling nozzle FN, so as to reduce the external force applied to the fuel flow path 11 on the downstream side of the opening end insertion recess 29 and reduce the possibility of excessive concentration of the external force on the downstream side of the opening end insertion recess 29. Accordingly only a small external force is applied to the pipe insertion hole portion 26 of the pipe engagement portion 21 that is provided from the opening end insertion recess 29 to the downstream side of the fuel flow path 11 to cover the pipe outer circumferential wall of the filler pipe FP and to the fastening structure 70 mounted to the filler pipe FP to fasten this pipe engagement portion 21 to the filler pipe FP. As a result, the configuration of the fueling device FS of this embodiment suppresses fastening of the fastening structure 70 from being loosened by application of an external force and enhances the effectiveness of preventing the filler neck 10 from being unintentionally detached from the filler pipe FP.
In the fueling device FS of the embodiment, the opening end insertion recess 29 is formed on the inner inclined wall from the neck main body 20 to the pipe engagement portion 21. This configuration does not interfere with the flow of the fuel in the nozzle insertion flow path portion 12 of the neck main body 20 or more specifically the flow of the fuel from the downstream-side flow path portion 12d to the fuel flow path 11 of the filler pipe FP. The configuration that the opening end insertion recess 29 is arranged to continuously cover the flow path outer circumferential wall 11o at the pipe opening end PT around the fuel flow path 11 and that the seal members 28 are used in combination enhances the effectiveness of preventing leakage of the fuel from the connecting portion of the resin filler neck 10 with the filler pipe FP.
In the fueling device FS of the embodiment, the resilient member 90 that generates the resilient force is engaged with the two fastening pieces 80 of the fastening structure 70, so that the resilient force of the, resilient member 90 is applied to the fastening pieces 80 as a force of maintaining the state that the fastening pieces 80 are in contact with the flange PF of the filler pipe FP. Additionally, this resilient member 90 is configured to be detachably mounted to the fastening pieces 80. In the fueling device FS of the embodiment, the resilient force applied to the fastening pieces 80 is eliminated by simply detaching the resilient member 90 from the fastening pieces 80. This enables the fastening pieces 80 to move outward from the filler pipe FP and allows for detachment of the filler neck 10 from the filler pipe FP. Furthermore, the fastening pieces 80 are located on the downstream side of the opening end insertion recess 29 in the fuel flow path 11. This configuration reduces the external force applied to the resilient force 90 mounted to the fastening pieces 80. As a result, the configuration of the fueling device FS of the embodiment reduces the possibility that the resilient member 90 mounted to the fastening pieces 80 is unintentionally detached from the fastening pieces 80 by an external force by insertion of the fueling nozzle FN.
In the fueling device FS of the embodiment, the fastening pieces 80 are tentatively mounted prior to insertion of the filler pipe FP. The filler pipe FP is then inserted into the pipe insertion hole 24 of the filler neck 10, so that the filler neck 10 is fastened to the filler pipe FP by the fastening pieces 80 that move outward. The configuration of the fueling device FS of this embodiment accordingly simplifies mounting of the filler pipe FP to the filler neck 10.
The present disclosure is not limited to any of the embodiment, the examples and the modifications described above but may be implemented by a diversity of other configurations without departing from the scope of the disclosure. For example, the technical features of any of the embodiment, the examples and the modifications corresponding to the technical features of each of the aspects described in SUMMARY may be replaced or combined appropriately, in order to solve part or all of the problems described above or in order to achieve part or all of the advantageous effects described above. Any of the technical features may be omitted appropriately unless the technical feature is described as essential herein.
In the embodiment described above, the resilient force of the resilient member 90 is applied to the fastening pieces 80, as the force of holding the fastening pieces 80 at the positions on the outer circumference of the filler pipe FP. According to a modification, the fastening pieces 80 may be constrained from the outer circumferential side of the pipe engagement portion 21 by using a belt or the like.
In the embodiment described above, the opening end insertion recess 29 is arranged to continuously cover the flow path inner circumferential wall 11i, the flow path outer circumferential wall 110 and the peripheral wall 11t of the fuel flow path 11 at the pipe opening end PT around the fuel flow path 11. According to a modification, the flow path inner circumferential wall 11i, the flow path outer circumferential wall 11o and the peripheral wall 11t of the fuel flow path 11 may be covered around the fuel flow path 11 in a region expected to receive a force by insertion of the fueling nozzle-FN.
In the embodiment described above, no other open-close valve mechanism is mounted to the insertion flow path portion forming member 60. According to a modification, another open-close valve mechanism, for example, a flap valve-type open-close valve mechanism that is press-opened by the fueling nozzle FN or a slide valve-type open-close valve mechanism that is slid to be opened and closed by the fueling nozzle FN may be mounted to cover the insertion flow path portion forming member 60.
Number | Date | Country | Kind |
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2016-192637 | Sep 2016 | JP | national |
The present application claims priority from Japanese patent application 2016-192637 filed on Sep. 30, 2016, the entirety of the content of which is hereby incorporated by reference into this application.