The present invention relates to the technical field of medical equipment, and in particular to a fully-automatic chemiluminescence immunoassay analyzer using chemiluminescence diagnosis technology.
The mainstream chemiluminescence products in the market require serum or plasma as a test sample and cannot support direct, automated detection of a whole blood sample. Moreover, the long reporting time of the first sample and the long overall diagnostic time make it difficult to meet the requirements of the test turnaround time and result in a long overall waiting time. All of these exacerbate the pain of a patient and easily trigger resistance from family members or the patient himself/herself, thus being unconducive to subsequent treatment for the patient.
Chinese patent document No. CN106918715A discloses a chemiluminescence diagnostic device, which includes: a base, a sampling needle module, a magnetic-bead reagent pre-incubation module, an incubation and cleaning module, and a data analysis module. The base has a mounting face. The sampling needle module includes: a sampling mechanism rotatable with respect to the base, and a drive mechanism mounted on the base and used for driving the sampling mechanism to rotate, rise, and fall. The magnetic-bead reagent pre-incubation module includes a pre-incubation disk and a pre-incubation heating device for heating the pre-incubation disk, wherein the pre-incubation heating device is disposed on the bottom of the pre-incubation disk, and the pre-incubation disk is arranged about the axis of rotation of the sampling mechanism and located within a sampling region of the sampling mechanism. The incubation and cleaning module includes an incubation disk, an incubation heating device used for heating the incubation disk, a magnetic separation assembly, and a cleaning station assembly, wherein the incubation heating device is disposed on the bottom of the incubation disk; the magnetic separation assembly is sleeved on the outer edge of the incubation disk; the cleaning station assembly includes a drive assembly and a cleaning needle fixed on the drive assembly; and the cleaning needle is disposed above the incubation disk and can fit an inner cavity of an incubation reaction cup on the incubation disk in a working state. The data analysis module includes an industrial personal computer for data analysis and a touch display screen.
However, the chemiluminescence diagnostic device in the foregoing technical solution is not ideal in the specific use process.
The technical problem to be solved by the present invention is to provide a fully-automatic chemiluminescence immunoassay analyzer, wherein various modules can each operate independently, have flexible combinations and diverse functions, and can be adapted to different types of analytical instruments, and enable high detection efficiency, accurate and stable results, rapid sample analysis, and short chemiluminescence diagnosis time.
To solve the foregoing technical problems, the present invention adopts the following technical solution: the fully-automatic chemiluminescence immunoassay analyzer comprises a base, where a reaction cup conveyance module, a robot-arm sample injection module, an incubation module, a manipulator and transit module, a magnetic-separation cleaning module, and a detection module are mutually independently integrated on, wherein
the reaction cup conveyance module is used for conveying a reaction cup to a pre-determined position, such that the robot-arm sample injection module can add a reaction reagent and a sample separately into the reaction cup;
the manipulator and transit module carries the reaction cup into the incubation module, to incubate the reaction cup for a constant-temperature reaction; and
the reaction cup in the incubation module is carried by the manipulator and transit module to the magnetic-separation cleaning module for magnetic adsorption cleaning, and the reaction cup after cleaning is carried by the manipulator and transit module to the detection module for detection.
By use of the foregoing technical solution, various module parts are all integrated on the base to form an equipment set, realizing structure integration and streamlined operation, shortening the test time, and achieving a good use effect. The modules can operate independently, have flexible combinations and diverse functions, and can be adapted to different types of analytical instruments, and enable high detection efficiency and accurate and stable results. The manipulator and transit module is used for transit of the reaction cup in the detection process, and enables the detection time to be shortened by cooperation with the manipulators for carrying. The manipulators can make horizontal, rotary, and up-and-down motions, and have a retractable gripping jaw; and thus can be used to realize high-efficiency detection. A plurality of manipulators and a plurality of transit devices may be disposed as required, to link various mutually independent functional parts of the modules. Further, the instrument may be equipped with detection modules and process modules of various detection platforms, which cooperate with the manipulator and transit module to realize diverse detection in a table-top production line manner.
Preferably, the manipulator and transit module comprises a first manipulator, a second manipulator, and a transit device; the first manipulator is used for carrying the reaction cup in the incubation module to the magnetic-separation cleaning module for cleaning, and carrying again to the transit device; and the second manipulator is used for carrying the reaction cup on the transit device to the detection module for detection.
The transit device is used for transit of the reaction cup in the detection process, and enables the detection time to be shortened in cooperation with the manipulators.
Preferably, the first manipulator and the second manipulator both have a gripping jaw used for carrying the reaction cup; the gripping jaw is disposed on a gripping jaw retractable rack and the gripping jaw retractable rack is controlled by a retractable motion motor; a slider is connected to the retractable motion motor, and is driven by an up-and-down motion motor to drive the gripping jaw to move up and down; and a rotation shaft is further connected to the retractable motion motor and is driven by a rotary motion motor to rotate, thus driving the gripping jaw to rotate.
Capable of making rotary, up-and-down, and retractable motions, the first manipulator and the second manipulator can perform movement in three dimensions, thus flexibly controlling the gripping jaws to carry the reaction cup. The up-and-down motion is controlled by the up-and-down motion motor, thus realizing an up-and-down motion along the rotation shaft. When started, the rotary motion motor drives the rotation shaft to rotate, and the gripping jaw can rotate accordingly. The retractable motion motor controls extension or retraction of the gripping jaw, and drives the gripping jaw retractable rack to make a retractable motion.
Preferably, the first manipulator is further provided with an operating base; a first-manipulator horizontal motion screw rod is sleeved on the operating base, and is driven by a first-manipulator horizontal motion motor, such that the first manipulator can move back and forth along a first-manipulator horizontal motion guide rail.
The first manipulator moves horizontally by means of the operating base; and further moves back and forth along the first-manipulator horizontal motion guide rail with the cooperation between the first-manipulator horizontal motion screw rod and the first-manipulator horizontal motion guide rail. Thus, the first manipulator can make movement in four dimensions.
Preferably, the transit device comprises a transit base which is provided with several cup hole sites for accommodating the reaction cups, and a transit rotary motor is disposed below the transit base and used for driving the transit base to make a corresponding rotary motion.
The transit device is used for transit of the reaction cup in the detection process, and enables the detection time to be shortened in cooperation with the manipulators. The first manipulator carries the incubated reaction cup to the magnetic-separation cleaning module for cleaning and then carries the cleaned reaction cup to the transit device; and the second manipulator carries the reaction cup from the transit device to the detection module for detection. The transit rotary motor drives the transit base to make a corresponding rotary motion, to adjust the cup hole site of the reaction cup on the transit base and the orientation of the reaction cup in the cup hole site, thereby shortening the transit time in cooperation with the gripping jaws of the first and second manipulators for carrying.
Preferably, the robot-arm sample injection module comprises a first sampling device disposed with a sampling needle assembly and a second sampling device disposed with a pipette tip assembly, wherein the first sampling device is used for drawing the reaction reagent and adding it to the reaction cup, and the second sampling device is used for drawing the sample and adding it to the reaction cup; and the robot-arm sample injection module further comprises a transverse motion assembly, a longitudinal motion assembly, and an up-and-down motion assembly, wherein the transverse motion assembly drives the first sampling device and the second sampling device separately to make a transverse motion, the longitudinal motion assembly drives the first sampling device and the second sampling device separately to make a longitudinal motion, and the up-and-down motion assembly drives the first sampling device and the second sampling device separately to make an up-and-down motion.
The pipette tip assembly draws the sample and then adds it to the reaction cup; and the sampling needle assembly draws the reaction reagent and adds it to the reaction cup to react with the sample. The transverse motion assembly, the longitudinal motion assembly, and the up-and-down motion assembly are used to drive the first sampling device and the second sampling device to make movements in three dimensions: transverse, longitudinal, and up-and-down directions, thus flexibly controlling the first sampling device and the second sampling device, realizing a high level of automation, and greatly reducing the addition time of the sample and the reaction reagent.
Preferably, the transverse motion assembly comprises a first transverse motion motor which drives a first transmission shaft to rotate, and drives the first sampling device via the first transmission shaft to move transversely on a first transverse motion shaft; and the transverse motion assembly further comprises a second transverse motion motor which drives a second transmission shaft to rotate and drives the second sampling device via the second transmission shaft to move transversely on a second transverse motion shaft.
The transverse motion assembly uses a first transverse motion motor and a second transverse motion motor to separately control the transverse motion of the first sampling device and the second sampling device, without mutual interference, thus realizing a high level of automation, a rapid response, and flexible movement.
Preferably, the longitudinal motion assembly comprises a first longitudinal motion motor which drives the first sampling device to move longitudinally along a first longitudinal motion shaft and a second longitudinal motion shaft; and the longitudinal motion assembly further comprises a second longitudinal motion motor which drives the second sampling device to move longitudinally along a third longitudinal motion shaft and a fourth longitudinal motion shaft.
The longitudinal motion assembly uses a first longitudinal motion motor and a second longitudinal motion motor to separately control the longitudinal motion of the first sampling device and the second sampling device, without mutual interference, thus realizing a high level of automation, a rapid response, and flexible movement.
Preferably, the up-and-down motion assembly comprises a first up-and-down motion motor, the sampling needle assembly and a first up-and-down motion slider are connected, the first up-and-down motion slider is sleeved on a first up-and-down motion screw rod, the first up-and-down motion motor drives the first up-and-down motion screw rod to move, and the first up-and-down motion slider on the first up-and-down motion screw rod drives the sampling needle assembly to move up and down along a first guide rail; the up-and-down motion assembly further comprises a second up-and-down motion motor, the pipette tip assembly and a second up-and-down motion slider are connected, the second up-and-down motion slider is sleeved on a second up-and-down motion screw rod, the second up-and-down motion motor drives the second up-and-down motion screw rod to move, and the second up-and-down motion slider on the second up-and-down motion screw rod drives the pipette tip assembly to move up and down along a second guide rail.
The up-and-down motion assembly uses a first up-and-down motion motor and a second up-and-down motion motor to separately control the up-and-down motion of the first sampling device and the second sampling device, without mutual interference, thus realizing a high level of automation, a rapid response, and flexible movement.
Preferably, the reaction cup conveyance module comprises a reaction cup conveyance chamber, and the reaction cup falling from the reaction cup conveyance chamber is adjusted in posture by means of a reaction cup flipper; and the reaction cup conveyance module further comprises a reaction cup carrier which pushes the reaction cup after posture adjustment to a designated position, wherein a moving track of the reaction cup carrier is below the incubation module.
After the reaction cup carrier pushes the reaction cup after posture adjustment to the designated position, the sample and the reaction reagent are added to the reaction cup (by the pipette tip assembly and the sampling needle assembly respectively). Further, structurally, the moving track of the reaction cup carrier is below the incubation module, and thus the reaction cup can be carried by the manipulator and transit module into the incubation module, for an incubation reaction.
Preferably, the reaction cup slides in along a reaction cup cassette holder, and a reaction cup transfer bracket is located on the bottom portion of the reaction cup conveyance chamber; a reaction cup transfer groove that fits the reaction cup cassette holder is disposed on the reaction cup transfer bracket, and the reaction cup transfer bracket moves back and forth with the synergy of a cup transfer fitting groove; and the reaction cup in the reaction cup conveyance chamber enters the reaction cup transfer groove and then falls into the reaction cup flipper.
The reaction cup transfer groove that fits the reaction cup cassette holder is disposed, and the reaction cup transfer groove has a hollow-carved design at a position corresponding to the reaction cup cassette holder. When moving to this position, the reaction cup goes into the reaction cup transfer groove. The reaction cup transfer bracket moves back and forth with the synergy of the cup transfer fitting groove. When the reaction cup transfer bracket moves forwards, the reaction cup falls to a place below the reaction cup transfer bracket that is hollow-carved, and therefore, the reaction cup falls into the reaction cup flipper from this place, for posture adjustment.
Preferably, the robot-arm sample injection module adds the reaction reagent and the sample separately to the reaction cup which is pushed by the reaction cup carrier to the designated position, and then the manipulator and transit module carries the reaction cup into an incubation base of the incubation module; and the incubation base is secured on an incubation base vertical panel, wherein an incubation sheet is disposed on the bottom of the incubation base and insulating sheets are respectively disposed at the two sides of the incubation base.
Preferably, the magnetic-separation cleaning module comprises a magnetic-separation cleaning needle, and a magnetic-separation seat which can rotate is disposed below the magnetic-separation cleaning needle, the magnetic-separation seat having at least one reaction cup hole. The magnetic-separation cleaning module further comprises a magnetic cleaning pool, wherein the magnetic cleaning pool comprises a cleaning solution path and a cleaning needle liquid discharge path. A cleaning solution enters through a cleaning solution inlet in the cleaning solution path and then goes into the reaction cup through a cleaning solution pointed outlet for cleaning; and the magnetic-separation cleaning needle is used for discharging the waste liquid in the reaction cup after cleaning through the cleaning needle liquid discharge path.
The magnetic-separation cleaning module performs magnetic-separation cleaning for a detection target, to clean off unreacted substances and impurities, such that the cleaned target waits for entering the detection module for detection. The reaction cup after the incubation reaction by the incubation module is placed in the reaction cup hole on the magnetic-separation seat, and multiple reaction cup holes may be provided. It should be noted that, while flowing through the cleaning solution pointed outlet, the cleaning solution can also clean the cleaning needle. The cleaning needle is used for drawing up and discharging the waste liquid in the reaction cup after cleaning, and the cleaning process includes 3 to 5 liquid introduction and discharge operations. The magnetic-separation seat may be designed to a rotatable seat plate, such that the reaction cups placed thereon can be successively cleaned by rotation.
Preferably, an up-and-down motion of the magnetic-separation cleaning needle is controlled by a magnetic-cleaning lifting motor; the magnetic-separation cleaning module is further disposed with a lifting limit structure; the lifting limit structure comprises a magnetic-cleaning lifting upper plate and a magnetic-cleaning lifting lower plate, wherein a limit optocoupler, a cleaning needle lifting stopper, a lifting screw rod, and a guide rod are disposed between the magnetic-cleaning lifting upper plate and the magnetic-cleaning lifting lower plate; a slider is slidably connected on the lifting screw rod, the magnetic-cleaning lifting motor drives the lifting screw rod to rotate, the slider is connected to the guide rod and the magnetic-separation cleaning needle, and the magnetic-separation cleaning needle is driven by the slider to move up and down along the guide rod.
Preferably, the magnetic-separation seat is driven by a magnetic-separation seat rotary motor to rotate, and a rotation limit structure is disposed below the magnetic-separation seat rotary motor; and a magnet is disposed inside the magnetic-separation seat.
The magnet is disposed inside the magnetic-separation seat and used for adsorbing a target substance to be tested in the sample.
Preferably, the detection module comprises a detection chamber, a PMT, and a photon counter; the reaction cup is carried by the manipulator and transit module to a reaction cup detection seat of the detection chamber; a first trigger solution and a second trigger solution are successively added to the reaction cup respectively through a first trigger solution pipeline and a second trigger solution pipeline, and after reaction, the waste liquid is discharged through a waste liquid discharge pipeline of the detection module; and the PMT and the photon counter are used to collect and convert optical signals into electrical signals, to finally obtain a detection result through analysis.
Preferably, the detection module further comprises a motor for trigger solution refilling and waste liquid tube lifting motions, which can drive simple screw rods to move up and down; the simple screw rods are slidably connected to detection module guide rods, to drive the first trigger solution pipeline, the second trigger solution pipeline, and the waste liquid discharge pipeline to respectively move up and down along the detection module guide rods; the detection module guide rods are connected to a guide rod fixing block, and are further respectively connected to the first trigger solution pipeline, the second trigger solution pipeline, and the waste liquid discharge pipeline through a connecting piece; and a limit stopper is disposed on the connecting piece and cooperates with an optocoupler, for limiting an upward motion.
Preferably, when the reaction cup is carried by the manipulator and transit module into the reaction cup detection seat of the detection chamber, a detection chamber baffle moves so that a reaction cup transfer hole and a baffle through hole on the detection chamber baffle coincide, and then the reaction cup is put in. A reaction cup lifting control motor drives a motor rotation connecting pillar to rotate, to drive a lift rod carrier connecting block to move up and down with the synergy of a lift rod movement fitting groove, wherein a lift rod carrier is fixedly connected on the lift rod carrier connecting block; and the lift rod carrier is connected to a reaction cup lift rod, and the reaction cup lift rod moves up and down to take the reaction cup into the reaction cup detection position.
Preferably, the detection chamber baffle is mounted below a detection chamber top cover; a baffle motion motor drives a baffle motor rotation connecting pillar to rotate, such that the detection chamber baffle moves back and forth with the synergy of a baffle motion fitting groove; and accordingly, the baffle through hole on the detection chamber baffle and the reaction cup transfer hole coincide or are misaligned, to open or close the detection chamber.
By the foregoing structural design, the detection chamber is ensured to be a dark room, thus guaranteeing a light avoidance reaction.
Preferably, the first trigger solution pipeline, the second trigger solution pipeline, and the waste liquid discharge pipeline all run through the detection chamber top cover; the trigger solution is added to the reaction cup in the reaction cup detection seat; and the waste liquid discharge pipeline is relatively long, and is able to stick into the liquid level in the reaction cup for liquid drawing and discharge.
The motion principle of the fully-automatic chemiluminescence immunoassay analyzer of the present invention is as follows: The reaction cup enters the instrument by the reaction cup conveyance module, and the reaction cup carrier takes it to a designated position; and then the robot-arm sample injection module adds the sample and the reaction reagent separately into the reaction cup. After carrying the reaction cup to the incubation module for an incubation reaction, the first manipulator carries the reaction cup to the magnetic-separation cleaning module. The magnetic-separation cleaning needle draws and discharges the waste liquid that has not been reacted and bound in the reaction cup, and a cleaning solution is added to the reaction cup for cleaning; and then the magnetic-separation cleaning needle draws and discharges the waste liquid once again. This process is repeated for 3 to 5 times. After cleaning completion, the first manipulator carries the reaction cup to the transit device in the manipulator and transit module; and the second manipulator carries the reaction cup to the detection module and an enhancement solution is added in, to carry out a light avoidance reaction. Then the PMT and the photon counter are used for detection. The first manipulator can make horizontal, rotary, and up-and-down motions, and has a retractable gripping jaw, thus cooperating with the second manipulator and the transit device to implement high-efficiency detection. A plurality of manipulators and a plurality of transit devices may be disposed as required. Further, the instrument may be equipped with detection modules and process modules of various detection platforms, which cooperate with the manipulators and the transit devices to realize diverse detection in a table-top production line manner.
Detailed description is further made below with reference to the accompanying drawings and specific implementations of the present invention.
Meanings of numerals: 1. Base; 2. Reaction cup conveyance module; 201. Reaction cup conveyance chamber; 202. Reaction cup flipper; 203. Reaction cup carrier; 20301. guide rail; 20302. Reaction cup pusher; 20303. Flipper pivot; 204. Reaction cup cassette holder; 205. Reaction cup transfer bracket; 20501. Reaction cup transfer groove; 20502. Cup transfer fitting groove; 206. Reaction cup transfer motor; 207. Motor rotation connecting block; 208. Reaction cup conveyance motor; 209. Screw rod; 210. Reaction cup carrier slider; 3. Robot-arm sample injection module; 301. First sampling device; 30101. Sampling needle assembly; 30102. Sampling needle; 30103. Needle point protection magnet; 30104. First capacitance probe; 30105. Second PCB board; 30106. First elastic copper sheet; 30107. Sampling needle fitting joint; 30108. First spring; 30109. First connection block; 30110. Magnetic field sensing element; 30111. Sampling needle liquid contact; 30112. First PCB board; 30113. Pressure sensor; 30114. First longitudinal motion connection block; 302. Second sampling device; 30201. Pipette tip assembly; 30202. Pipette tip; 30203. Second capacitance probe; 30204. Fourth PCB board; 30205. Second elastic copper sheet; 30206. Pipette tip engaging portion; 30207. Second spring; 30208. Second connection block; 30209. Pipette tip pickup confirmation magnet; 30210. Magnetic field sensing element; 30211. Pipette tip liquid contact; 30212. Second longitudinal motion connection block; 30213. Third PCB board; 30214. Pressure sensor; 303. Transverse motion assembly; 30301. First transverse motion motor; 30302. First transmission shaft; 30303. First transverse motion shaft; 30304. Second transverse motion motor; 30305. Second transmission shaft; 30306. Second transverse motion shaft; 30307. First synchronous pulley; 30308. Second synchronous pulley; 30309. Fourth synchronous pulley; 30310. Seventh synchronous pulley; 30311. Ninth synchronous pulley; 30312. First synchronous belt; 30313. Third synchronous belt; 30314. Spring clamp; 30315. Spring clamp fixing block; 30316. Sixth synchronous pulley; 30317. Eighth synchronous pulley; 30318. Tenth synchronous pulley; 30319. Third synchronous pulley; 30320. Fifth synchronous pulley; 30321. Second synchronous belt; 30322. Fourth synchronous belt; 30323. Spring clamp; 30324. Spring clamp fixing block; 30325. Spring; 304. Longitudinal motion assembly; 30401. First longitudinal motion motor; 30402. First longitudinal motion shaft; 30403. Second longitudinal motion shaft; 30404. Second longitudinal motion motor; 30405. Third longitudinal motion shaft; 30406. Fourth longitudinal motion shaft; 30407. First driving pulley; 30408. Fifth belt; 30409. First driven pulley; 30410. Second driving pulley; 30411. Sixth belt; 30412. Second driven pulley; 305. Up-and-down motion assembly; 30501. First up-and-down motion motor; 30502. First up-and-down motion slider; 30503. First up-and-down motion screw rod; 30504. First guide rail; 30505. Second up-and-down motion motor; 30506. Second up-and-down motion slider; 30507. Second up-and-down motion screw rod; 30508. Second guide rail; 30509. Second limit magnet; 30510. Second limit magnetic field sensing element; 30511. First limit magnet; 30512. First limit magnetic field sensing element; 306. Pipette tip holder; 30601. Pipette tip cassette rail; 30602. Pipette tip holder rail; 307. Sample tube bin assembly; 30701. Sample tube rest; 30702. Sample tube cassette; 30703. Elastic steel ball part; 30704. Sample tube; 30705. Steel ball fitting groove; 30706. Handle; 30707. Projection; 30708. Trigger solution storage box; 308. Kit bin; 30801. Cover plate motion assembly; 30802. Kit assembly; 30803. Kit holder connecting block; 30804. Kit mixing motor; 30805. Motor rotation connecting block; 30806. Connecting rod; 30807. Mixing support shaft; 30808. Kit holder; 30809. Kit; 30810. Elastic steel ball part; 30811. Steel ball fitting groove; 30812. Projection; 30813. Cover plate; 30814. Motor rotation connecting block; 30815. Cover plate movement fitting groove; 30816. Cover plate motion motor; 30817. Sampling needle cleaning pool; 30818. Sampling isolation plate; 30819. Cleaning pool; 30820. Cleaning pool spare chamber; 30821. Liquid discharge hole; 30822. Handle; 30823. Projection; 309. Waste bin; 3010. Trigger solution bin; 4. Incubation module; 401. Incubation base; 402. Incubation base vertical panel; 403. Incubation sheet; 404. Insulating sheet; 5. Manipulator and transit module; 501. First manipulator; 50101. Gripping jaw; 50102. Gripping jaw retractable rack; 50103. Retractable motion motor; 50104. Horizontal motion assembly; 50105. Up-and-down motion motor; 50106. Rotation shaft; 50107. Rotary motion motor; 50108. Operating base; 50109. First-manipulator horizontal motion screw rod; 50110. First-manipulator horizontal motion motor; 50111. First-manipulator horizontal motion guide rail; 50112. First-manipulator horizontal motion driving pulley; 50113. First-manipulator horizontal motion driven pulley; 50114. Up-and-down motion screw rod; 50115. Up-and-down motion slider; 50116. Rotary motion driving pulley; 50117. Rotary motion driven pulley; 50118. Retractable motion motor gear; 502. Second manipulator; 50201. Gripping jaw; 50202. Gripping jaw retractable rack; 50203. Retractable motion motor; 50204. Up-and-down motion slider; 50205. Up-and-down motion motor; 50206. Rotation shaft; 50207. Rotary motion motor; 50208. Up-and-down motion screw rod; 50209. Rotary motion driving pulley; 50210. Rotary motion driven pulley; 50211. Retractable motion motor gear; 503. Transit device; 50301. Transit base; 50302. Cup hole site; 50303. Transit rotary motor; 6. Magnetic-separation cleaning module; 601. Magnetic-separation cleaning needle; 602. Magnetic-separation seat; 60201. Reaction cup hole; 60202. Spare reaction cup hole; 60203. Magnet; 603. Magnetic cleaning pool; 60301. Cleaning solution path; 60302. Cleaning needle liquid discharge path; 604. Cleaning solution inlet; 605. Cleaning solution pointed outlet; 606. Magnetic-cleaning lifting motor; 607. Lifting limit structure; 60701. Magnetic-cleaning lifting upper plate; 60702. Magnetic-cleaning lifting lower plate; 60703. Limit Optocoupler; 60704. Cleaning needle lifting stopper; 60705. Lifting screw rod; 60706. Guide rod; 60707. Slider; 60708. Magnetic-cleaning lifting motor; 608. Magnetic-separation seat rotary motor; 609. Rotation limit structure; 610. Diaphragm pump; 7. Detection module; 701. Detection chamber; 70101. Detection chamber top cover; 702-PMT; 703. Photon counter; 704. Reaction cup detection seat; 705. First trigger solution pipeline; 706. Second trigger solution pipeline; 707. Waste liquid discharge pipeline; 708. Motor for trigger solution refilling and waste liquid tube lifting motions; 70801. Driving pulley; 70802. Driven pulley; 70803. Belt; 709. Simple screw rod; 710. Detection module guide rod; 711. Guide rod fixing block; 712. Connecting piece; 713. Limit stopper; 714. Optocoupler; 715. Detection chamber baffle; 71501. Baffle through hole; 716. Reaction cup transfer hole; 717. Reaction cup lifting control motor; 718. Motor rotation connecting pillar; 719. Lift rod carrier connecting block; 720. Lift rod movement fitting groove; 721. Lift rod carrier; 722. Reaction cup lift rod; 723. Reaction cup detection position; 724. Baffle motion motor; 725. Baffle motor rotation connecting pillar; 726. Baffle motion fitting groove; 727. Reaction cup detection seat rotary motor; 72701. Rotation driving pulley; 72702. Rotation driven pulley; 8. Liquid path module; 801. Cleaning solution pool entrance; 802. Cleaning solution pool; 803. Cleaning solution pool branch outlet; 804. Waste reservoir branch inlet; 805. Waste reservoir; 806. Waste reservoir exit; 807. Piston pump; 808. Waste reservoir entrance; 809. Cleaning solution pool exit; 811. Solenoid valve; 810. Trigger solution dosing pump; 9. Reaction cup.
As shown in
As shown in
As shown in
The first manipulator 501 is further provided with an operating base 50108. As shown in
In this embodiment, the first manipulator 501 is responsible for carrying the reaction cup 9 incubated by the incubation module 4 to the magnetic-separation cleaning module 6 for cleaning; and further carrying the reaction cup after cleaning to the transit device 503. The second manipulator 502 is responsible for carrying the reaction cup 9 from the transit device 503 to the detection module 7 for detection.
The first manipulator 501 can make horizontal, rotary, up-and-down, and retractable motions, to flexibly control the gripping jaw 50101 to carry the reaction cup 9. The horizontal motion is realized by cooperation between the first-manipulator horizontal motion motor 50110, the first-manipulator horizontal motion driving pulley 50112, the first-manipulator horizontal motion driven pulley 50113, the first-manipulator horizontal motion screw rod 50109, and the first-manipulator horizontal motion guide rail 50111. The operating base 50108 drives the first manipulator 501 to move horizontally. The up-and-down motion is controlled by an up-and-down motion motor 50105 which drives an up-and-down motion screw rod 50114 to rotate. The up-and-down motion screw rod 50114 is slidably connected to an up-and-down motion slider 50115; and the up-and-down motion slider 50115 is slidably connected to a rotation shaft 50106 and is fixedly connected to a gripping jaw retractable motion assembly such as a retractable motion motor 50103 and the like. Therefore, driven by the up-and-down motion slider 50115, the gripping jaw 50101 can move up and down along the rotation shaft 50106. After a rotary motion motor 50107 is started, a rotary motion driving pulley 50116 drives a rotary motion driven pulley 50117 to rotate, to drive the rotation shaft 50106 to rotate. Because the rotation shaft 50106 is fixedly connected to the gripping jaw retractable motion assembly such as the retractable motion motor 50103 and the like, the gripping jaw 50101 can rotate. The retractable motion motor 50103 controls extension or retraction of the gripping jaw 50101, and a retractable motion motor gear 50118 is used to drive a gripping jaw retractable rack 50102 to make a retractable motion. Therefore, the gripping jaw 50101 can make a retractable motion, as shown in
The transit device 503 is used for transit of the reaction cup in a detection process, and comprises a transit base 50301 which is provided with several cup hole sites 50302 for accommodating the reaction cups. In this embodiment, as shown in
The detection time can be shortened by cooperation between the first and second manipulators 501 and 502. The second manipulator 502 has the same structure as the first manipulator 501, but does not have the horizontal motion assembly 50104; however, a horizontal motion assembly can be disposed if required.
Specifically, as shown in
The second manipulator 502 can make rotary, up-and-down, and retractable motions, to flexibly control the gripping jaw 50201 to carry the reaction cup 9. The up-and-down motion is controlled by the up-and-down motion motor 50205 which drives an up-and-down motion screw rod 50208 to rotate. The up-and-down motion screw rod 50208 is slidably connected to an up-and-down motion slider 50204; and the up-and-down motion slider 50204 is slidably connected to the rotation shaft 50206 and is fixedly connected to a gripping jaw retractable motion assembly such as the retractable motion motor 50203 and the like. Therefore, driven by the up-and-down motion slider 50204, the gripping jaw 50201 can move up and down along the rotation shaft 50206. After a rotary motion motor 50207 is started, a rotary motion driving pulley 50209 drives a rotary motion driven pulley 50210 to rotate, to drive the rotation shaft 50206 to rotate. Because the rotation shaft 50206 is fixedly connected to the gripping jaw retractable motion assembly such as the retractable motion motor 50203 and the like, the gripping jaw 50201 can rotate. The retractable motion motor 50203 controls extension or retraction of the gripping jaw 50201, and a retractable motion motor gear 50211 is used to drive the gripping jaw retractable rack 50202 to make a retractable motion. Therefore, the gripping jaw 50201 can make a retractable motion, as shown in
The manipulator and transit module 5 is mainly used for conveying the reaction cup 9 to a required module position in this embodiment.
As shown in
The transverse motion assembly 303 comprises a first transverse motion motor 30301 which drives a first transmission shaft 30302 to rotate, and drives the first sampling device 301 via the first transmission shaft 30302 to move transversely on a first transverse motion shaft 30303. The transverse motion assembly 303 further comprises a second transverse motion motor 30304 which drives a second transmission shaft 30305 to rotate and drives the second sampling device 302 via the second transmission shaft 30305 to move transversely on a second transverse motion shaft 30306.
The first transverse motion motor 30301 and the second transverse motion motor 30304 in this embodiment are stepping motors. For the first sampling device 301, as shown in
then, the first transmission shaft 30302 drives a second synchronous pulley 30308 and a fourth synchronous pulley 30309 to rotate; and meanwhile, the second synchronous pulley 30308 and the fourth synchronous pulley 30309 drive a seventh synchronous pulley 30310 and a ninth synchronous pulley 30311 to rotate. The seventh synchronous pulley 30310 and the ninth synchronous pulley 30311 are driven pulleys relative to the second synchronous pulley 30308 and the fourth synchronous pulley 30309. A connecting belt of the second synchronous pulley 30308 and the seventh synchronous pulley 30310 is a first synchronous belt 30312; and a connecting belt of the fourth synchronous pulley 30309 and the ninth synchronous pulley 30311 is a third synchronous belt 30313. The first sampling device 301 is driven via the first synchronous belt 30312 and the third synchronous belt 30313 to move transversely on the second transverse motion shaft 30306 and the first transverse motion shaft 30303.
The first synchronous belt 30312 and the third synchronous belt 30313 are separately connected to a spring clamp 30314. As shown in
It should be noted that, the spring clamp 30314 is used for fixing the synchronous belts, and is connected onto a spring clamp fixing block 30324 (shown in
Likewise, a second transverse motion motor 30304 controls a transverse motion of the second sampling device 302. Specifically, when the second transverse motion motor 30304 is started, a motor shaft drives a sixth synchronous pulley 30316 to rotate, thus driving a second transmission shaft 30305 to rotate; then, the second transmission shaft 30305 drives an eighth synchronous pulley 30317 and a tenth synchronous pulley 30318 to rotate; and meanwhile, the eighth synchronous pulley 30317 and the tenth synchronous pulley 30318 drive a third synchronous pulley 30319 and a fifth synchronous pulley 30320 to rotate. The third synchronous pulley 30319 and the fifth synchronous pulley 30320 are driven pulleys relative to the eighth synchronous pulley 30317 and the tenth synchronous pulley 30318. A connecting belt of the third synchronous pulley 30319 and the eighth synchronous pulley 30317 is a second synchronous belt 30321; and a connecting belt of the fifth synchronous pulley 30320 and the tenth synchronous pulley 30318 is a fourth synchronous belt 30322. The second sampling device 302 is driven via the second synchronous belt 30321 and the fourth synchronous belt 30322 to move transversely on the second transverse motion shaft 30306 and the first transverse motion shaft 30303.
The second synchronous belt 30321 and the fourth synchronous belt 30322 are separately connected to a spring clamp 30323 (having the same structure as the spring clamp 30314). As shown in
As shown in
The first longitudinal motion motor 30401 controls a longitudinal motion of the first sampling device 301. Specifically, as shown in
Likewise, the second longitudinal motion motor 30404 controls a longitudinal motion of the second sampling device 302. Specifically, as shown in
As shown in
As shown in
Likewise, as shown in
As shown in
The function of the robot-arm sample injection module 3 in this embodiment is as follows: The second sampling device 302 disposed with the pipette tip assembly 30201 draws up the sample via the pipette tip and adds it to the reaction cup; and the first sampling device 301 disposed with the sampling needle assembly 30101 draws up the reaction reagent and adds it to the reaction cup for reaction with the sample.
As shown in
A pipette tip liquid contact 30211 on the top of the pipette tip assembly 30201 is connected to a pressure sensor 30214 on the third PCB board 30213 (as shown in
The function of a needle point protection magnet 30103 of the sampling needle assembly 30101 is as follows: When a sampling needle 30102 touches the bottom of a sample tube, the first sampling device 301 is stopped from continuously moving downwards by means of magnetic induction, thus protecting the point of the sampling needle 30102.
The sampling needle assembly 30101 has the following specific structure: As shown in
A sampling needle liquid contact 30111 on the top of the sampling needle assembly 30101 is connected to a pressure sensor 30113 on the first PCB board 30112 (as shown in
In addition, as shown in
In this embodiment, the robot-arm sample injection module 3 is equipped with a sample tube bin assembly 307. As shown in
In this embodiment, the robot-arm sample injection module 3 is further equipped with a kit bin 308. As shown in
As shown in
The sample tube bin assembly 307 and the kit bin 308 are both disposed with a sampling isolation plate and a cover plate on the upper portion, wherein the cover plate is located above the sampling isolation plate, and sampling holes each with a size corresponding to the sample tubes and kit sampling ports are evenly distributed on both of the plates. When it is required to transfer the liquid, the sampling holes on the sampling isolation plate and those on the cover plate coincide up and down, and the sampling needle and the pipette tip may be inserted into the reaction reagent and the sample to transfer the liquid. After operation completion, the cover plate moves backwards with respect to the sampling isolation plate, and their sampling holes are misaligned, such that the sampling needle and the pipette tip cannot transfer the liquid.
As shown in
The kit 30809 has a uniform mixing function. The kit mixing motor 30804 rotates and drives the motor rotation connecting block 30805 thereon to rotate. The connecting rod 30806 is connected to the motor rotation connecting block 30805, and is further connected to the kit holder connecting block 30803 in a movable manner. The kit holder connecting block 30803 is fixed on the bottom surface of the kit holder 30808, and the bottom surface of the kit holder 30808 is fixedly connected to the mixing support shaft 30807. Therefore, the kit 30809 and the mixing support shaft 30807 swing together, to uniformly mix the reaction reagent in the kit 30809.
As shown in
The reaction cup conveyance chamber 201 slides in along a reaction cup cassette holder 204, and a reaction cup transfer bracket 205 (as shown in
The robot-arm sample injection module 3 adds the reaction reagent and the sample separately to the reaction cup 9 which is pushed by the reaction cup carrier 203 to the designated position, and then the manipulator and transit module 5 carries the reaction cup 9 into an incubation base 401 of the incubation module 4. The incubation base 401 is secured on an incubation base vertical panel 402 via nuts, wherein an incubation sheet 403 is disposed on the bottom of the incubation base 401 and insulating sheets 404 are respectively disposed at the two sides of the incubation base 401, as shown in
In this embodiment, the reaction cup 9 lies in (in a horizontal position) the reaction cup conveyance chamber 201 and slides in along the reaction cup cassette holder 204. The reaction cup transfer bracket 205 is located on the bottom portion of the reaction cup conveyance chamber 201, and its reaction cup transfer groove 20501 has a hollow-carved design at a position corresponding to the reaction cup cassette holder 204. When moving to this position, the reaction cup 9 goes into the reaction cup transfer groove 20501. A reaction cup transfer motor 206 rotates. As shown in
When the reaction cup carrier 203 moves to the designated position, the sampling needle 30102 adds the reaction reagent to the reaction cup 9 and the pipette tip 30202 adds the sample to the reaction cup 9. Then the reaction cup carrier 203 moves to the designated position, and the first manipulator 501 carries the reaction cup 9 into the incubation base 401 of the incubation module 4, for an incubation reaction.
The reaction cup conveyance module 2 is mainly used to add the sample and the reaction reagent to the reaction cup 9 for an incubation reaction.
As shown in
After the cleaning solution enters through the cleaning solution inlet 604, the magnetic-separation cleaning needle 601 is lifted up from the cleaning solution pointed outlet 605, and the cleaning solution enters the reaction cup 9 through the cleaning solution pointed outlet 605. While flowing through the cleaning solution pointed outlet 605, the cleaning solution can also clean the magnetic-separation cleaning needle 601. The magnetic-separation cleaning needle 601 is used for drawing and discharging the waste liquid in the reaction cup 9 after cleaning. The cleaning process includes 3 to 5 liquid introduction and discharge operations. The magnetic-separation seat 602 rotates and cleans the reaction cups successively, as shown in
and multiple magnetic-separation cleaning devices may be superposed and assembled according to the requirements of the instrument, as shown in
An up-and-down motion of the magnetic-separation cleaning needle 601 is controlled by the magnetic-cleaning lifting motor 606. As shown in
The magnetic-separation seat 602 is driven by a magnetic-separation seat rotary motor 608 to rotate, and a rotation limit structure 609 is disposed below the magnetic-separation seat rotary motor 608. A magnet 60203 is disposed inside the magnetic-separation seat 602 (as shown in
A rotary motion of each magnetic-separation seat 602 is controlled by the magnetic-separation seat rotary motor 608, and each magnetic-separation seat 602 is provided with four reaction cup holes 60201 and one spare reaction cup hole 60202. The number of the magnetic-separation seats 602 is set as required. The magnet 60203 is disposed in the lower portion of each reaction cup seat, and is used for adsorbing a target substance to be tested in the sample.
The magnetic-separation cleaning module 6 is mainly used for magnetic-separation cleaning of a detection target, such that the cleaned target waits for entering the detection module 7 for detection.
As shown in
The detection module 7 further comprises a motor 708 for trigger solution refilling and waste liquid tube lifting motions, which can drive simple screw rods 709 to move up and down. The simple screw rods 709 are slidably connected to detection module guide rods 710, to drive the first trigger solution pipeline 705, the second trigger solution pipeline 706, and the waste liquid discharge pipeline 707 to respectively move up and down along the detection module guide rods 710 (it should be noted that, the first trigger solution pipeline 705, the second trigger solution pipeline 706, and the waste liquid discharge pipeline 707 are each equipped with a simple screw rod and a detection module guide rod). The detection module guide rods 710 are connected to a guide rod fixing block 711, and are further respectively connected to the first trigger solution pipeline 705, the second trigger solution pipeline 706, and the waste liquid discharge pipeline 707 through a connecting piece 712. A limit stopper 713 is disposed on the connecting piece 712 and cooperates with an optocoupler 714, for limiting an upward motion, as shown in
When the reaction cup 9 is carried by the manipulator and transit module 5 into the reaction cup detection seat 704 of the detection chamber 701, the detection chamber baffle 715 moves so that a reaction cup transfer hole 716 and a baffle through hole 71501 on the detection chamber baffle 715 coincide, and then the reaction cup 9 is put in. Further, because the reaction cup detection seat 704 is located deeply, the reaction cup lift rod 722 is required to lift up to take the reaction cup 9 downwards to a reaction cup detection position 723; and afterwards, the trigger solution is added. A motion principle of the reaction cup lift rod is as follows: As shown in
The detection chamber baffle 715 is mounted below a detection chamber top cover 70101, and a baffle motion motor 724 is started. As shown in
The first trigger solution pipeline 705, the second trigger solution pipeline 706, and the waste liquid discharge pipeline 707 all run through the detection chamber top cover 70101, as shown in
In this embodiment, the detection module 7 is mainly used to add the trigger solution to and discharge the waste liquid from the reaction cup 9 after magnetic cleaning, and then to conduct detection.
The fully-automatic chemiluminescence immunoassay analyzer of this embodiment further comprises a circuit control module and a liquid path module 8, wherein the circuit control module is not described in detail herein, and persons skilled in the art can self-design the circuit control module according to the technical solution disclosed in the present invention without creative effort.
The liquid path module 8 of this embodiment comprises some of the above-described modules or some components in the modules. Specifically, as shown in
In the magnetic-separation cleaning solution inlet path, a cleaning solution is added from an external cleaning solution tank into a cleaning solution pool 802 through a cleaning solution pool entrance 801; flows to a diaphragm pump 610 through a cleaning solution pool branch outlet 803, and further to the cleaning solution inlet 604 of the magnetic cleaning pool 603 through a liquid path hose; and finally enters the reaction cup 9.
In the magnetic-separation cleaning needle discharge path, the waste liquid after cleaning is drawn by the magnetic-separation cleaning needle 601, flows through the diaphragm pump 610 via the liquid path hose, and enters a waste reservoir 805 through a waste reservoir branch inlet 804; and is finally discharged out of the instrument from a waste reservoir exit 806 to an external waste liquid tank.
In the sample and reaction reagent transfer path, the sample and the reaction reagent are drawn/discharged through a connected piston pump 807 by means of the pipette tip 30202 and the sampling needle 30102 of the robot-arm sample injection module 3.
In the sampling needle cleaning path, liquid transfer and cleaning paths for the sampling needle are switched via a solenoid valve 811. To clean the sampling needle of the robot-arm sample injection module 3, the cleaning solution is introduced from the cleaning solution pool 802 via a path same as the magnetic cleaning solution inlet path, flows through the diaphragm pump 610 and the piston pump 807 successively, and finally enters the sampling needle 30102. The waste liquid is discharged from the sampling needle cleaning pool 30817 through the diaphragm pump 610 to the waste reservoir 805, and is discharged out of the instrument via the waste reservoir exit 806 to the external waste liquid tank via a path same as the magnetic cleaning needle liquid path.
In the trigger solution inlet path, an trigger solution flows from the trigger solution storage box 30708 in an trigger solution bin, through an trigger solution dosing pump 810, and to the reaction cup 9 in the detection chamber 701 via an trigger solution pipeline, for reaction.
In the detection chamber liquid discharge path, after reaction, the liquid enters the waste reservoir 805 through the diaphragm pump 610 via a liquid discharge pipeline, and is discharged out of the instrument from the waste reservoir exit 806 to the external waste liquid tank.
In addition, some waste liquid may enter the waste reservoir 805 from the waste reservoir entrance 808. The liquid path module 8 is further provided with a cleaning solution pool exit 809 for discharge of the cleaning solution.
The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the foregoing embodiments, and the foregoing description in the embodiments and the specification are merely for explaining the principle of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. For example, various parts mounted on the base may be adjusted in position. These changes and improvements all fall within the protection scope of the present invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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202010029112.5 | Jan 2020 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2020/075519 | 2/17/2020 | WO |