This invention relates to a gear pump, and more particularly to a fluid gear pump that includes a central fluid dam formed to reduce cavitation of the fluid being pumped.
Gear pumps use meshed gears to pump fluid by displacement. Gear pumps exhibit positive or fixed displacement performance, meaning they pump a predetermined amount of fluid for each revolution. As the gears rotate they separate on an intake side of the pump, creating a void that is filled by the fluid being pumped. The fluid is carried in the spaces between the gear teeth about the outer peripheries of the gears to a discharge side of the pump. As the gears mesh, the fluid is displaced and flows out the discharge side of the pump. The intermeshing of the gears, along with the speed of rotation of the gears, effectively prevents leakage and backflow of the fluid being pumped.
Cavitation is a term that is used to describe a phenomenon in which bubbles or “vapor cavities” can form in a fluid due to forces acting upon the fluid. Cavitation can be caused by rapidly dropping the pressure of a fluid. When subjected to higher pressure, the bubbles can implode, generating intense shockwaves. These shockwaves can cause wear in some mechanical devices. Vapor cavities that implode near solid surfaces can cause cyclic stresses through repeated exposure to such implosions. Repeated exposure can lead to surface fatigue of the solid surface and can cause a type of wear also referred to as “cavitation”. This type of wear can occur upon solid surfaces such as pump impellers, generally at locations where sudden changes in the pressures of liquids occur.
In general, this document describes a fluid gear pump that includes a central fluid dam formed to reduce cavitation of the fluid being pumped.
In a first aspect, a gear pump includes a first gear having a first axis, a first gear root diameter, and a plurality of first gear teeth having a gear addendum and a gear set pressure angle. The gear pump also includes a second gear having a second axis, a second gear root diameter, and a plurality of second gear teeth having the gear addendum and the gear set pressure angle. A housing includes a fluid inlet and a fluid discharge, a first gear bearing and a second gear bearing configured to position the first gear and the second gear along a bearing center line extending between the first axis and the second axis on opposite sides of a bearing split line, the bearing split line extending through a midpoint between the first gear root diameter and the second gear root diameter and extending perpendicular to the bearing center line, the first gear bearing and the second gear bearing configured to position the first gear teeth and second gear teeth in intermeshing contact, and a central fluid dam. The central fluid dam includes a first face arranged at an angle to the bearing split line, spaced apart from the bearing center line at the bearing split line a first distance towards the fluid inlet, and extending from the first gear root diameter away from the bearing center line to the second gear root diameter, and a second face arranged approximately perpendicular to the bearing split line, spaced apart from the bearing center line at the bearing split line a second distance towards the fluid outlet, and extending between the first gear root diameter and the second gear root diameter.
Various embodiments can include some, all, or none of the following features. The first distance can be in a range of about 35% to about 65% of a gear addendum away from the bearing center line towards the fluid inlet at the bearing split line. The first distance can be about 47% of the gear addendum. The angle to the center line can range from about the angle of the gear set pressure angle plus 5 degrees to about the angle of the gear set pressure angle minus 5 degrees. The angle to the center line can be about 25 degrees. The central fluid dam can also include a slot formed in the first face proximate the first gear, the slot extending approximately tangent to the first gear root diameter toward the fluid discharge, the slot having a slot width in the range of about 15% to about 44.6% of the gear addendum, and the slot having a slot depth in the range of about 15% to about 45% of a gear addendum. The slot depth can be about 33% of the gear addendum and the slot width can be about 25.3% of the gear addendum. The second distance can be in a range of about 90% to about 115% of a gear addendum away from the bearing center line towards the fluid discharge at the bearing split line. The second distance can be about 103.21% of the gear addendum. The central fluid dam can also include a vent formed in the second face proximate the second gear, the vent having a semi-circular cross-section extending into the second face, the vent having a radius approximately tangent to the second gear root diameter, and the vent being spaced apart from the bearing center line toward the fluid discharge a third distance in a range of about 50% to about 75% of a gear addendum. The third distance can be about 63% of the gear addendum.
In a second aspect, a method for pumping a fluid includes providing a gear pump having a first gear having a first axis, a first gear root diameter, and a plurality of first gear teeth having a gear addendum and a gear set pressure angle, a second gear having a second axis, a second gear root diameter, and a plurality of second gear teeth having the gear addendum and the gear set pressure angle. The method also includes providing a housing having a fluid inlet and a fluid discharge, a first gear bearing and a second gear bearing configured to position the first gear and the second gear along a bearing center line extending between the first axis and the second axis on opposite sides of a bearing split line, the bearing split line extending through a midpoint between the first gear root diameter and the second gear root diameter and extending perpendicular to the bearing center line, the first gear bearing and the second gear bearing configured to position the first gear teeth and second gear teeth in intermeshing contact, and a central fluid dam. The central fluid dam includes a first face arranged at an angle to the bearing split line, spaced apart from the bearing center line at the bearing split line a first distance towards the fluid inlet, and extending from the first gear root diameter away from the bearing center line to the second gear root diameter, and a second face arranged approximately perpendicular to the bearing split line, spaced apart from the bearing center line at the bearing split line a second distance towards the fluid outlet, and extending between the first gear root diameter and the second gear root diameter. The method also includes providing the fluid at the fluid inlet to a collection of tooth spaces, driving the first gear, driving the second gear with the first gear, and urging the movement of the fluid in the collection of tooth spaces from the fluid inlet to the fluid discharge, wherein backflow of the fluid from the fluid discharge to the fluid inlet is impeded by the central fluid dam.
Various implementations can include some, all, or none of the following features. The first distance can be in a range of about 35% to about 65% of a gear addendum away from the bearing center line towards the fluid inlet at the bearing split line. The first distance can be about 47% of the gear addendum. The angle to the center line can range from about the angle of the gear set pressure angle plus 5 degrees to about the angle of the gear set pressure angle minus 5 degrees. The angle to the center line can be about 25 degrees. The central fluid dam can also include a slot formed in the first face proximate the first gear, the slot extending approximately tangent to the first gear root diameter toward the fluid discharge, the slot having a slot width in the range of about 15% to about 44.6% of the gear addendum, and the slot having a slot depth in the range of about 15% to about 45% of a gear addendum. The slot depth can be about 33% of the gear addendum and the slot width can be about 25.3% of the gear addendum. The second distance can be in a range of about 90% to about 115% of a gear addendum away from the bearing center line towards the fluid discharge at the bearing split line. The second distance can be about 103.21% of the gear addendum. The central fluid dam can also include a vent formed in the second face proximate the second gear, the vent having a semi-circular cross-section extending into the second face, the vent having a radius approximately tangent to the second gear root diameter, and the vent being spaced apart from the bearing center line toward the fluid discharge a third distance in a range of about 50% to about 75% of a gear addendum. The third distance can be about 63% of the gear addendum. The systems and techniques described herein may provide one or more of the following advantages. First, cavitation of the fluid being pumped can be reduced. Second, erosion of pump components due to fluid cavitation can be reduced. Third, maintenance costs for the pump can be reduced. Fourth, the service life of the pump may be improved. Fifth, the pumping inefficiencies due to erosion of pump components may be reduced.
The details of one or more implementations are set forth in the accompanying drawings and the description below. Other features and advantages will be apparent from the description and drawings, and from the claims.
This invention relates to a gear pump, and more particularly to a fluid gear pump that includes a central fluid dam formed to reduce cavitation of the fluid being pumped. In general, cavitation can accelerate the wear and reduce the pumping efficiency and lifespan of gear pump components, particularly gear teeth. By reducing cavitation, such wear can be reduced, and the efficiency and lifespan of the pump can be increased.
Gear pump bearings can have inlet and discharge relief cuts in the face of the floating and stationary bearings. Such relief cuts can allow the fluid being pumped to flow out of the gear mesh to the top and bottom of the gear on the discharge side and flow into the gear mesh from the top and bottom of the gear on the inlet side. Such relief cuts leave some of the bearing material near the center line between the inlet and discharge to create a bearing dam. The bearing dam substantially seals the inlet from the discharge side to maintain pumping efficiency. In some embodiments, the shape of the bearing dam can have a significant impact on gear venting and filling, and therefore may impact the cavitation performance of the gear pump.
Still speaking generally, the gear pump described in this specification includes a bearing dam with a geometry that reduces fluid cavitation and the damage that can result. The bearing dam geometry can be described using multiple methods to calculate the appropriate scale of the features for a given pump size. One such method is described herein to scale the geometry to a desired pump size by describing the features as a percentage of the gear addendum, which can also be referred to as the ‘standard gear addendum’, and be defined as 1/(gear pitch) for pump gears.
A bearing center line 150 extends through both the driving gear axis 124 and the driven gear axis 126. The gear bearings 104, 106 are configured such that the driving gear teeth 134 and the driven gear teeth 136 intermesh along the bearing center line 150. A bearing split line 152 extends perpendicular to the bearing center line 150 through a center point 154 substantially centered between the root diameters 135 and 137 along the bearing center line 150.
The housing 102 includes a fluid inlet cavity 160 and a fluid discharge cavity 180. In some embodiments, the fluid inlet cavity 160 and/or the fluid discharge cavity 180 may be formed as relief cuts in faces of the housing 102 and/or the gear bearings 104, 106. In some embodiments, the fluid inlet cavity 160 and/or the fluid outlet cavity 180 may be molded, cast, etched, or otherwise formed within the housing 102. The fluid inlet cavity 160 is in fluid communication with a fluid inlet (not shown), and the fluid discharge cavity 180 is in fluid communication with a fluid outlet (not shown).
The fluid inlet cavity 160 includes a bearing dam inlet face 161, and the fluid outlet cavity 180 includes a bearing dam outlet face 181. The bearing dam inlet face 161 and the bearing dam outlet face 181 extend across the bearing split line 161 generally along the bearing center line 160 to form a central fluid dam 158. In general, the assembly 100 is configured such that fluid pressure within the fluid inlet cavity 160, coupled with predetermined geometry of the central fluid dam 158, ports fluid flow to the intermeshed collections of gear teeth 134, 136 at predetermined timing to reduce the level of cavitation induced in the fluid being pumped. The aforementioned geometry of the central fluid dam 158 is discussed further in the descriptions of
As shown in
The assembly 100 includes the central fluid dam 158 within the areas generally indicated as area 201 in
Referring now to
The gear teeth 300 extend radially from a gear 302. In some embodiments, the gear 302 can be the driving gear 114 or the driven gear 116. The gear 302 has a root diameter 304, which is the diameter at the base of a tooth space 306. In some embodiments, the root diameter 304 can be the root diameter 135 or the root diameter 136. The gear 302 also includes a pitch circle 308. In some embodiments, the pitch circle 308 can be the circle derived from the number of the gear teeth 300 and a predetermined diametral or circular pitch, and can be the circle on which spacing or tooth profiles is established and from which the tooth proportions can be constructed.
Each of the gear teeth 300 includes an addendum 310 and a dedendum 312. The addendum 310 is the height by which the gear tooth 300 projects beyond the pitch circle 308, while the dedendum 312 is the depth of the tooth space 306 between the pitch circle 308 and the root diameter 304. As will be discussed in the descriptions of
Each of the gear teeth 300 also includes a pressure angle 320. The pressure angle 320 is the angle at a pitch point 322 on the pitch circle 308 between the line of pressure which is normal to the tooth surface at pitch point 322, and the plane tangent to the pitch circle 308. In involute teeth such as the gear teeth 300, the pressure angle 320 can be also described as the angle between a line of action 324 and a line 326 tangent to the pitch circle 308. In some implementations, standard pressure angles can be established in connection with standard gear-tooth proportions. As will be discussed in the descriptions of
The vent 263 is formed in the discharge face 261 proximate the driven gear 116 (not shown in
Referring now to
The inlet face 260 is angled into the fluid inlet cavity 160 away from the bearing center line 150 as it approaches the gear root diameter, e.g., the gear root diameter 304 of the driven gear 116 (not shown in
The slot 262 is formed in the inlet face 260 proximate the driving gear 114 (not shown in
The first gear is then driven (730). For example, the driving gear 114 can be spun by an external force. The second gear is driven (740) with the first gear. For example, the driving gear teeth 134 can be intermeshed with the driven gear teeth 136 to transfer motion of the driving gear 114 to the driven gear 116.
Movement of the fluid in the collection of tooth spaces is urged (750) from the fluid inlet to the fluid discharge. Backflow of the fluid from the fluid discharge to the fluid inlet is impeded by the central fluid dam. For example, as the driving gear 114 and the driven gear 116 rotate, fluid occupying the tooth spaces 306 between the gear teeth 134, 136, the gear roots 135, 137, and the housing 102, is urged from the fluid inlet cavity 160 to the fluid discharge cavity 180 and out the fluid discharge. Backflow of fluid from the fluid discharge cavity 180 to the fluid inlet cavity 160 is substantially blocked by the central fluid dam 158 and the intermeshed gear teeth 114, 116 across the bearing split line 152.
Although a few implementations have been described in detail above, other modifications are possible. For example, the logic flows depicted in the figures do not require the particular order shown, or sequential order, to achieve desirable results. In addition, other steps may be provided, or steps may be eliminated, from the described flows, and other components may be added to, or removed from, the described systems. Accordingly, other implementations are within the scope of the following claims.
This application is a continuation application of and claims the benefit of priority to U.S. application Ser. No. 14/090,786, filed on Nov. 26, 2013, the contents of which are hereby incorporated by reference.
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Number | Date | Country | |
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20160169224 A1 | Jun 2016 | US |
Number | Date | Country | |
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Parent | 14090786 | Nov 2013 | US |
Child | 15052362 | US |