Patent Grant
9815080
This application claims the benefit of priority of European Patent Application No. 14193958.7, filed on Nov. 19, 2014, which is incorporated herein by reference.
The present invention relates to a gluing system for applying glue on products, in particular on labels destined to be then stuck on articles, such as vessels or bottles.
The following description will refer to this specific labelling field, although this is in no way intended to limit the scope of protection as defined by the accompanying claims.
As known, according to a widespread technique, labels are attached on the external surfaces of respective vessels or articles by means of glue previously applied on the back surfaces of the labels themselves.
In particular, labels are cut from a web at appropriate lengths and then advanced by a transfer drum towards an application station, at which labels are applied on the respective vessels or articles. Prior to reaching the application station, each label receives a layer of melted glue on its back surface by a gluing system including a rotatable glue roller cooperating tangentially with the transfer drum; in practice, as it is advanced by the transfer drum, each label contacts, on the opposite side thereof with respect to the transfer drum, the glue roller.
The gluing system further comprises:
A glue scraper is arranged at the periphery of the glue roller and at a certain radial distance from the lateral surface thereof; the glue scraper removes the excess of glue and smoothes the surface of the glue layer applied onto the lateral surface of the glue roller.
The excess glue is recovered in the tank to be then recirculated to the glue roller together with the fresh glue present in the tank itself.
The described gluing system requires a bulky tank containing a large mass of glue maintained at high temperature for many days; in these conditions, the properties of glue degrade very quickly.
In addition, a large mass of glue is continuously recirculated between the tank and the glue roller; during such recirculation, glue is exposed to atmospheric agents, which accelerate degradation of glue properties after a few cycles.
Another factor that tends to deteriorate the adhesive properties of the glue is the continuous mixing of the fresh glue with the older recirculated glue with consequent contamination of the fresh glue. Plus, due to this continuous mixing, some fractions of the glue may be recirculated for long times prior to being applied on the labels, with consequent very low adhesion performances.
Furthermore, the known glue feeding systems require high costs for manufacture as well as for maintenance.
It is an object of the present invention to provide a gluing system designed to overcome, in a straightforward and low-cost manner, at least one of the aforementioned drawbacks.
According to the present invention, there is provided a gluing system as claimed in claim 1.
A non-limiting embodiment of the present invention will be described by way of example with reference to the accompanying drawings, in which:
Number 1 in
Gluing system 1 comprises:
As visible in
In the example shown, application apparatus 3 comprises a glue roller 10 mounted to rotate about a vertical axis A and having an outer cylindrical lateral surface 11, which is covered by melted glue continuously fed by delivering means 7. In particular, glue roller 10 is rotatably supported by base structure 9 and is placed thereon.
Labels 2 are retained in a known manner by suction on a transfer drum 12 (only partially shown), arranged tangentially adjacent to glue roller 10 and rotatable about an axis B, parallel to axis A, to advance the labels 2 along a circular path P of axis B towards an application station (known per se and not shown), at which the labels 2 themselves are applied on the respective articles.
In practice, as it is advanced by transfer drum 12, each label 2 contacts, on the opposite side thereof with respect to the transfer drum 12, the glue roller 10 to be spread with melted glue.
Application apparatus 3 further comprises an electric motor 13, which rests on a support plate 14 placed above glue roller 10 and has an output shaft 15 angularly connected to a core of the glue roller 10 itself to rotate the latter about axis A.
Discharging means 8 comprise a glue scraper 16, which, in the example shown, is defined by a curved blade projecting downwards from support plate 14 and arranged at the periphery of glue roller 10 and at a certain radial distance from lateral surface 11 of the glue roller 10 itself. Scraper 16 is adapted to remove the excess of glue from glue roller 10 during rotation thereof and to smooth the surface of the glue layer applied onto lateral surface 11 of the glue roller 10.
With reference to
As visible in
In the example shown, storage container 4 is delimited by a lateral wall 23 and has a reclosable upper aperture (not visible in
More specifically, melting plate 25 is preferably made in a thermally-conductive material, such as aluminum, and is provided with a plurality of drop tubes 26, nine in the examples shown, through which the melted glue flows from chamber 17 to sump 5.
As visible in
According to a preferred embodiment of the present invention, melting plate 25 is covered at the bottom by a layer 27 of thermal insulating material.
Melting plate 25 has an upper portion 28 defining one or more seats or cavities 30, which house respective electric resistive elements 20.
Cavities 30 are defined by horizontal holes formed in upper portion 28 of melting plate 25 and having respective axes orthogonal to those of drop tubes 26. Cavities 30 are also arranged close to respective drop tubes 26.
With reference to
Chambers 32, 33 are separated by partition 31 and communicates with delivering means 7 through a filter 34 carried by the partition 31 itself and adapted to remove debris mainly present in the excess glue recirculated to the sump 5. In practice, as shown in
Chamber 32 is placed in part below drop tubes 26 to receive fresh melted glue therefrom, whilst chamber 33 is placed in part below glue roller 10 to receive excess glue removed by scraper 16 from lateral surface 11 of the glue roller 10 itself.
In particular (see
Chamber 32 further comprises two or more intermediate walls 40, parallel to partition 31 and alternatively delimiting respective glue passages 41 with opposite lateral walls 36 to generate a labyrinth path Q of the fresh melted glue towards filter 34.
In order to ensure movement of the melted glue along labyrinth path Q, the glue in chamber 32 is constantly maintained at a level not exceeding the overall height of intermediate walls 40.
In a completely analogous manner to chamber 32, chamber 33 is delimited by a ramp-shaped bottom wall 42, descending towards partition 31, by opposite lateral walls 43, orthogonal to partition 31 and coplanar with the respective lateral walls 36 of chamber 32, and by an end wall 44 facing partition 31, parallel thereto and placed on the opposite side of the partition 31 itself with respect to end wall 37. Bottom wall 42 has an end portion 45 adjacent to end wall 44 and facing glue roller 10 so as to receive in use excess melted glue therefrom.
With reference to
In particular, delivering conduit 46 has a first portion 48, formed through base structure 9 and extending from filter 34, and a second portion 49 formed through an upright 50 projecting upwards from the base structure 9 and facing in part lateral surface 11 of glue roller 10.
More specifically, portion 49 of delivering conduit 46 has a plurality of horizontal ports 51 allowing the melted glue circulating along delivering conduit 46 to be ejected from the latter so as to deposit on the lateral surface 11 of glue roller 10.
Pump 47 is preferably arranged on portion 48 of delivering conduit 46.
With particular reference to
More specifically, portion 53 of filter 34 is arranged within base structure 9 and has an outlet 54 connected to portion 48 of delivering conduit 46.
Portion 52 of filter 34 is delimited by a first porous surface 55, facing chamber 32, and by an opposite porous surface 56 facing chamber 33.
Porous surfaces 55, 56 are both provided with through holes 57 allowing in use passage of melted glue coming from chambers 32, 33 towards delivering conduit 46.
Holes 57 of porous surfaces 55, 56 preferably have identical section areas, i.e. the same diameters.
In the example shown in
With reference to
In the example shown, level sensors 60, 61 are defined by ultrasonic sensors facing the free surfaces of the melted glue in respective chambers 32, 33. In particular, level sensor 60 is preferably mounted externally on lateral wall 23 of storage container 4, whilst level sensor 61 is preferably mounted on upright 50.
Each level sensor 60, 61 comprises an emitting transducer 64 (known per se and only schematically shown in
As a possible alternative not shown, ultrasonic level sensors 60, 61 may be replaced by other types of level sensors, such as conventional float level sensors.
Temperature sensor 63 is housed in a seat or cavity 65 formed in upper portion 28 of melting plate 25 and extending parallel to cavities 30.
With reference to
In practice, control unit 66 and power unit 67 control supply of fresh melted glue in chamber 32 as a function of the detected glue levels in chambers 32 and 33 and as a function of the detected temperature of melting plate 25.
More specifically, power unit 67 is activated by control unit 66 to energize electric resistive elements 20 as the glue level in chamber 32 detected by level sensor 60 falls below a given threshold value L0, which is in turn set to differ of a given value D0 from the detected glue level in chamber 33; power unit 67, and therefore electric resistive elements 20, are deactivated by control unit 66 as the difference between the glue levels in chambers 32 and 33 falls below value D0 or as the temperature of melting plate 25 detected by temperature sensor 63 reaches a target threshold value T0.
In order to maintain a specific glue level in chamber 33, it is possible to fine tune the speed of pump 47, so as to create the necessary flow rates through filter 34.
In use, labels 2 are rotated, one after the other, by transfer drum 12 along path P towards the application station of the labels 2 themselves on respective articles.
In particular, each label 2 is supported by transfer drum 12 along the side destined to define the front surface when the label 2 itself is applied onto the respective article.
During rotation of transfer drum 12 about axis B, each label 2 interacts with glue roller 10 for receiving from the latter a layer of melted glue on its back surface opposite the one contacting the transfer drum 12.
Glue roller 10 also rotates about its axis A in a direction opposite the one of transfer drum 12. Glue roller 10 receives the melted glue from delivering conduit 46 and interacts with scraper 16 prior to contacting the labels 2 to be provided with glue. In particular, scraper 16 removes the excess glue from glue roller 10 before the latter distributes the glue on a respective label 2.
Excess glue removed by scraper 16 falls by gravity into chamber 33 of sump 5 and descends towards filter 34.
Due to the fact that the melted glue in chamber 33 is maintained by control unit 66 at a level higher than that in chamber 32 and also to the fact that porous surface 56 has a higher porosity than porous surface 55, the flow of excess melted glue from chamber 33 to delivering conduit 46 is prioritized with respect to the flow of fresh melted glue from chamber 32.
In particular, the value D0 of the difference between the glue levels in chambers 32 and 33 and the different porosity of porous surfaces 55, 56 are chosen so as to ensure that about 90% of the glue fed to glue roller 10 is formed by excess glue discharged by scraper 16 and recirculated by delivering conduit 46; the other 10% of the glue fed to glue roller 10 is instead formed by fresh melted glue coming from chamber 32 and therefore from storage container 4.
More specifically, the lowest glue block 18 in the stack within chamber 17 of storage container 4 is melted on demand by melting plate 25 and fed to chamber 32 of sump 5 to replenish the consumed glue.
In practice, lever sensors 60, 61 continuously detect the glue levels in respective chambers 32, 33 of sump 5; when the detected glue level in chamber 32 falls below threshold value L0, which is in turn set to differ of value D0 from the glue level in chamber 33, control unit 66 activates power unit 67 so as to energize electric resistive elements 20 in melting plate 25; in this way, a portion of the lowest glue block 18 in the stack stored in chamber 17 of storage container 4 is melted and flows through drop tubes 26 towards chamber 32.
Once fallen into chamber 32, the fresh melted glue follows labyrinth path Q to reach filter 34; along this long path, the temperature of the fresh melted glue coming from storage container 4 increases by moving towards filter 34 and stabilizes at the desired value requested to be then fed to glue roller 10.
As the target temperature T0 of melting plate 25 is reached or the difference of glue levels in chambers 32, 33 falls below value D0, control unit 66 deactivates power unit 67 and electric resistive elements 20.
The variant of
The advantages of gluing system 1 according to the present invention will be clear from the foregoing description.
In particular, by using a partition 31 in sump 5, any possible contamination of the fresh melted glue by the older recirculated glue is avoided. In practice, the chamber 32 destined to receive fresh melted glue remains uncontaminated by recirculated glue and debris.
In addition, thanks to the fact that the flow from chamber 33 to delivering means 7 is prioritized with respect to the flow from chamber 32, it is possible to minimize the time in which excess glue discharged by glue roller 10 is recirculated prior to being applied on labels 2. In this way, the glue deposited on labels 2 is less exposed to atmospheric and thermal degradation than in conventional gluing systems. It is in fact known that hot melt glues are best used when they are applied shortly after melting from their solid condition.
The presence of intermediate walls 40 in chamber 32 increases the “travel” made by fresh melted glue to reach filter 34; in this way, the temperature of fresh melted glue can be stabilized prior to being delivered to glue roller 10; furthermore, the labyrinth path Q traveled by fresh melted glue permits to ensure that the glue first entering sump 5 is first delivered to glue roller 10.
Thanks to the fact that glue is stored in solid blocks 18 in storage container 4, only the minimal necessary amount of glue to maintain the glue application process is melted to replenish sump 5 with the consumed glue.
As a consequence, only a minimal amount of glue is heated and circulated between the storage container 4 and the glue roller 10. This translates into less glue degradation due to the action of time and heating as well as less mass of glue circulating in system 1. Parallel to this, the solid volume in the storage container 4 is maximised so as to reduce operator attendance.
In general, the above-described gluing system 1 requires the use of relatively small storage container 4 and sump 5 as well as reduced manufacture and maintenance costs with respect to known gluing systems.
Plus, the storage container 4 has less hot surfaces to insulate and protect for security of operators than known tanks housing hot glue.
Clearly, changes may be made to gluing system 1 as described and illustrated herein without, however, departing from the scope of protection as defined in the accompanying claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 14193958 | Nov 2014 | EP | regional |
| Number | Name | Date | Kind |
|---|---|---|---|
| 5944897 | Braden | Aug 1999 | A |
| 6000789 | Takagi | Dec 1999 | A |
| 20020079051 | McQuaid | Jun 2002 | A1 |
| 20140311404 | Eichhammer | Oct 2014 | A1 |
| Number | Date | Country |
|---|---|---|
| 1182516 | Nov 1964 | DE |
| 9313524 | Oct 1993 | DE |
| 0790081 | Aug 1997 | EP |
| 2353730 | Aug 2011 | EP |
| Entry |
|---|
| Extended European Search Report dated May 19, 2015 by the European Patent Office in counterpart European Patent Application No. 14193958.7. |
| Number | Date | Country | |
|---|---|---|---|
| 20160136677 A1 | May 2016 | US |
