1. Technical Field
The present invention relates to graphene transistors, and more particularly to systems, apparatuses and devices incorporating graphene transistors with self-aligned gates, and methods of their fabrication.
2. Description of the Related Art
Graphene is a material that has been studied for both scientific and technological applications due to its unique electronic properties. Specifically, the high mobility of charge carriers in graphene combined with the ability to modulate its carrier concentration by an external electric field renders graphene-based field-effect transistors (GFETs) promising candidates for high frequency applications. For example, graphene (field-effect transistors) FETs have been demonstrated to operate at cut-off frequencies as high as 300 GHz. Additional increases in fT may be achieved through further development of the constituent device materials and the device design.
For conventional silicon-based FETs, an important design concern is resistance in access regions between the gate and source/drain of the devices. The access resistance is reduced by doping the ungated access regions through ion implantation to create a self-aligned structure. Specifically, an insulating sidewall (spacer) surrounding the gate stack is created, followed by the formation of highly-doped source/drain regions by ion implantation and thermal activation.
One embodiment is directed to a method for fabricating a graphene transistor device. In accordance with the method, a resist is deposited to pattern a gate structure area over a graphene channel on a substrate. In addition, gate dielectric material and gate electrode material are deposited over the graphene channel and the resist. Further, the resist and the electrode and dielectric materials that are disposed above the resist are lifted-off to form a gate structure including a gate electrode and a gate dielectric spacer and to expose portions of the graphene channel that are adjacent to the gate structure. Additionally, source and drain electrodes are formed over the exposed portions of the graphene channel.
Another embodiment is also directed to a method for fabricating a graphene transistor device. In accordance with the method, a resist is deposited to pattern a gate structure area over a graphene channel on a substrate. In addition, gate electrode material and gate dielectric material are deposited over the graphene channel and the resist. Further, the resist and the electrode and dielectric materials that are disposed above the resist are lifted off to form a gate structure including a gate electrode and a gate dielectric spacer and to expose portions of the graphene channel that are adjacent to the gate structure. Additionally, source and drain electrodes are formed over the exposed portions of the graphene channel such that an interface between at least one of the source and drain electrodes and the graphene channel maintains a consistent degree of contact throughout the interface.
An additional embodiment is directed to a method for fabricating a graphene transistor device. In the method, a resist is deposited to pattern a gate structure area over a graphene channel on a substrate. In addition, gate electrode material and gate dielectric material are deposited over the graphene channel and the resist. Further, the resist and the electrode and dielectric materials that are disposed above the resist are lifted-off to form a gate structure including a gate electrode and a gate dielectric spacer and to expose portions of the graphene channel that are adjacent to the gate structure. Additionally, source and drain electrodes are formed over the exposed portions of the graphene channel such that an interface between the source/drain electrode(s) and the graphene channel maintains a consistent degree of electrical conductivity between the graphene channel and the source/drain electrode(s) throughout the interface.
An alternative exemplary embodiment is directed to a graphene transistor device. The device includes source and drain electrodes and a gate structure including a dielectric sidewall spacer that is disposed between the source and drain electrodes. The device may further include a graphene layer that is adjacent to at least one of the source and drain electrodes, where an interface between the source/drain electrode(s) and the graphene layer maintains a consistent degree of contact throughout the interface.
An additional embodiment is directed to a graphene transistor system including source and drain electrodes and a gate structure including a dielectric sidewall spacer that is disposed between the source and drain electrodes. The system further includes a graphene layer that is adjacent to at least one of the source and drain electrodes. Here, an interface between the source/drain electrode(s) and the graphene layer maintains a consistent degree of electrical conductivity between the graphene layer and source/drain electrode(s) throughout the interface.
Further, another embodiment is directed to a graphene transistor device including source and drain electrodes and a gate structure including a dielectric sidewall spacer that is disposed between the source and drain electrodes. The device further includes a graphene layer that is adjacent to the source and drain electrodes, where an interface between the source and drain electrodes and the graphene layer maintains a consistent degree of contact and a consistent degree of electrical conductivity between the graphene layer and the source and drain electrodes throughout the interface.
These and other features and advantages will become apparent from the following detailed description of illustrative embodiments thereof, which is to be read in connection with the accompanying drawings.
The disclosure will provide details in the following description of preferred embodiments with reference to the following figures wherein:
Exemplary embodiments of the present principles are directed to graphene FETs. Although graphene FETs have the potential for widespread application, one factor that can limit the ultimate performance of graphene FETs is the presence of parasitic series resistance between the source/drain contacts and the gated graphene channel of the FETs. While these access regions serve to reduce the parasitic capacitance between the gate and the source/drain electrodes, their resistance results in a lower current that hinders the device performance. It is therefore desirable to minimize the access resistance as much as possible. Minimizing the access resistance is especially important in the downscaling of graphene devices because the access resistance can become comparable to the gated channel resistance and, as a result, can adversely affect the device behavior. As noted above, in conventional silicon-based FETs, the access resistance is reduced by doping access regions using ion implantation and thermal activation. However, the use of this ion-implantation doping technique in the two-dimensional structure of graphene of GFETs would inevitably damage the fragile carbon lattice. Therefore, the most desirable transistor configuration is a self-aligned device where the gate and the source/drain electrodes align to each other without overlap and with minimum gaps.
To create self-aligned GFETs, a variety of techniques can be employed. In one technique, the gate stack is formed by using the gate electrode as an etch mask and etching the globally deposited gate dielectric with a liquid chemical. A spacer is then formed around the gate stack by leveraging the inertness of the graphene surface to atomic layer deposition (ALD), and uniformly coating the stack with insulating ALD material while leaving the source/drain regions of the graphene electrically accessible. The problem with this technique is that the ALD spacer step coats isolated regions of the source/drain graphene, causing the contact resistance to increase due to inconsistent contact between the graphene and the source/drain electrodes. Furthermore, the liquid chemical etch employed to form the gate stack column results in lateral etching of the dielectric. This undercutting, which has been found to be significant, constrains the minimum attainable length (scaling) of the gated channel. It also creates regions underneath the gate electrode that have different doping and electrostatic properties (e.g., dielectric permittivity), which can hinder device operation.
In another technique, nanowires are used as both a mask for self-alignment and as the gate electrode. Placement and assembly of these nanowires rely on the process of dielectrophoresis. Once assembled, the curvature of the nanowires acts as a shadow mask for self-aligned electrode deposition. A problem with this technique is that it does not use conventional lithography processing to fabricate the devices, and will therefore suffer from integration issues. Scalability in terms of spacing between individual nanowire gates will also be hindered with the dielectrophoresis placement technique. The finite resistance of the nanowire gates and their associated contacts may also limit the ultimate device performance.
Unlike these techniques, the embodiments of the present principles described herein need not employ chemical etching, and therefore avoids undercutting of the gate dielectric mentioned above. The source/drain regions of the graphene are also left completely exposed, permitting for good electrical contact to be made. In addition, because embodiments may also utilize lift-off lithographic processing techniques to fabricate the gate electrode, the resulting devices formed in accordance with the present principles are immediately scalable and can be integrated with relative ease. The lift-off procedure described herein that can be performed to construct the gate stack with dielectric spacers permits the formation of an interface between a graphene layer and source and/or drain electrodes that has a consistent degree of contact and electrical conductivity. Specifically, the surface of the graphene layer does not have a patchy coating, which would result in increased resistance due to a lower degree of contact with overlying conductive material for the source/drain electrodes.
In the particular embodiments described herein, a practical scheme is employed to fabricate self-aligned, top-gated graphene FET devices. In the proposed structure, the gate electrode is aligned with the source/drain electrodes without resorting to any lithographic alignment procedures. In accordance with one embodiment, the top gate stack, including a dielectric insulator and a conducting electrode, is formed on the graphene surface by lift-off processing techniques. The source/drain electrodes are then formed by line-of-sight metal deposition, where they are automatically aligned to the gate, but electrically isolated from the gate by dielectric sidewall spacers of the stack.
The approaches described herein offer several advantages for fabricating graphene transistors. For example, parasitic resistances and capacitances are minimized by the self-aligned gating. This feature enhances the performance of the device for high-speed or high-frequency electronics. In addition, the schemes employed need not rely on any lithographic alignment processes, such as ion implantation, to achieve the alignment of source/drain and gate electrodes. For example, as noted above, ion implantation doping is typically used in conventional self-alignment procedures. However, this will cause damage to the graphene lattice, resulting in degraded performance of the graphene device. Additionally, chemically doped graphene regions have a lower carrier density, and hence higher resistance, than metals. Thus, source and drain metal electrodes formed in accordance with exemplary embodiments of the present principles have a relatively high carrier density.
Further, reactive ion etching (RIE) techniques are typically used to fabricate spacers between source/drain and gate electrodes. Like ion implantation, RIE can damage the graphene lattice and degrade the resulting device performance. The approaches described herein need not employ RIE processing, as the spacers can be formed using lift-off procedures. According to one exemplary aspect, high-k ALD oxide may be used as the gate dielectric, which permits for a scalable graphene device design. Moreover, by avoiding undercutting associated with wet chemical etching, the electrostatic homogeneity of the dielectric is preserved and accidental lift-off of the gate by undercutting is also avoided, allowing for small gate lengths to be attained. In addition, because the gate stack is formed by lift-off lithographic processing techniques, embodiments described herein need not rely on tedious nanowire placement strategies, thereby rendering scaling and integration relatively simple.
As will be appreciated by one skilled in the art, aspects of the present invention may be embodied as a system, device, apparatus and method. Aspects of the present invention are described below with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and devices according to embodiments of the invention. The flowchart and block diagrams in the Figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods and devices according to various embodiments of the present invention. It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved.
It is to be understood that the present invention will be described in terms of a given illustrative architecture having a substrate; however, other architectures, structures, substrate materials and process features and steps may be varied within the scope of the present invention.
It will also be understood that when an element described as a layer, region or substrate is referred to as being “on” or “over” another element, it can be directly on the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” or “directly over” another element, there are no intervening elements present. Similarly, it will also be understood that when an element described as a layer, region or substrate is referred to as being “beneath” or “below” another element, it can be directly beneath the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly beneath” or “directly below” another element, there are no intervening elements present. It will also be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present.
A design for an integrated circuit chip may be created in a graphical computer programming language, and stored in a computer storage medium (such as a disk, tape, physical hard drive, or virtual hard drive such as in a storage access network). If the designer does not fabricate chips or the photolithographic masks used to fabricate chips, the designer may transmit the resulting design by physical means (e.g., by providing a copy of the storage medium storing the design) or electronically (e.g., through the Internet) to such entities, directly or indirectly. The stored design is then converted into the appropriate format (e.g., GDSII) for the fabrication of lithographic masks, which typically include multiple copies of the chip design in question that are to be formed on a wafer. The lithographic masks are utilized to define areas of the wafer (and/or the layers thereon) to be etched or otherwise processed. In addition, the lithographic masks can, for example, be photolithographic masks or electron beam lithographic masks, depending on the lithography method employed.
Methods as described herein may be used in the fabrication of integrated circuit chips. The resulting integrated circuit chips can be distributed by the fabricator in raw wafer form (that is, as a single wafer that has multiple unpackaged chips), as a bare die, or in a packaged form. In the latter case the chip is mounted in a single chip package (such as a plastic carrier, with leads that are affixed to a motherboard or other higher level carrier) or in a multichip package (such as a ceramic carrier that has either or both surface interconnections or buried interconnections). In any case the chip is then integrated with other chips, discrete circuit elements, and/or other signal processing devices as part of either (a) an intermediate product, such as a motherboard, or (b) an end product. The end product can be any product that includes integrated circuit chips, ranging from toys and other low-end applications to advanced computer products having a display, a keyboard or other input device, and a central processor.
Referring now to the drawings in which like numerals represent the same or similar elements and initially to
To complete the formation of the graphene channel, as described above, oxygen (O2) plasma can be employed to etch the exposed graphene regions of the layer 204 and the resist 302 can then be dissolved, thereby forming the graphene channel 502, illustrated in structure 500 of
At step 104, the gate structure area or stack area can be patterned on structure 500 or structure 600. For example, as illustrated by structure 700 of
At step 106, gate materials can be deposited to form a gate structure. For example, the graphene substrate can optionally be functionalized in order to promote the uniform deposition of dielectric material in subsequent processes. For example, to enhance dielectric nucleation, as illustrated by structure 800 of
At step 108, lift-off processing can be implemented to form a gate stack with dielectric sidewalls. For example, as shown in the structure 1100 of
At step 110, source and drain electrodes can be formed over the exposed regions 1108 of the graphene channel 502. For example, as illustrated in structure 1200 of
As illustrated in
At step 112, the fabrication of the GFET device can be completed. For example, the GFET device can be implemented in a circuit by forming appropriate contacts to integrate the device into the circuit.
Having described preferred embodiments of graphene transistors with self-aligned gates, and methods of their fabrication, (which are intended to be illustrative and not limiting), it is noted that modifications and variations can be made by persons skilled in the art in light of the above teachings. It is therefore to be understood that changes may be made in the particular embodiments disclosed which are within the scope of the invention as outlined by the appended claims. Having thus described aspects of the invention, with the details and particularity required by the patent laws, what is claimed and desired protected by Letters Patent is set forth in the appended claims.
This invention was made with Government support under Contract No.: FA8650-08-C-7838 awarded by the Defense Advanced Research Projects Agency (DARPA). The Government has certain rights in this invention.