This application is based on and claims priority from Japanese Patent Application No. 2022-187931, filed on Nov. 25, 2022, with the Japan Patent Office, the disclosure of which is incorporated herein in its entirety by reference.
The present disclosure relates to a ground terminal.
Japanese Patent Laid-open Publication No. 2003-272731 discloses a ground terminal to be mounted on a body of a vehicle. This ground terminal is plate-like and provided with a fixing portion to be fixed to the body via a bolt, a base plate portion connected to the fixing portion and a separating core wire barrel forming portion projecting from the base plate portion and to be crimped to a core wire of a wire. The separating core wire barrel forming portion is overlaid on a plate surface of the base plate portion by folding an easily breakable portion formed on a base end part by 180°. When the vehicle is disassembled, the wire is pulled upward along a direction intersecting an extending direction of the wire and the easily breakable portion is destroyed, whereby the separating core wire barrel forming portion can be separated together with the wire. Note that a ground terminal formed by coupling separate members is disclosed in Japanese Patent Laid-open Publication Nos. H09-082384 and 2015-185487.
In the case of Japanese Patent Laid-open Publication No. 2003-272731, the easily breakable portion weak in strength is formed on the base end of the separating core wire barrel forming portion. Thus, if the wire is pulled rearward along the extending direction thereof such as when the ground terminal is mounted on the body, there has been a possibility that the easily breakable portion is unexpectedly deformed and the extending direction of the wire is changed from the original one. In contrast, if the strength of the base end of the separating core wire barrel forming portion is enhanced, there has been a problem that the easily breakable portion is not broken when the vehicle is disassembled and a wire removing operation cannot smoothly proceed.
Accordingly, the present disclosure aims to provide a ground terminal, from which a wire can be easily removed and which can ensure strength against a wire pulling force.
The present disclosure is directed to a ground terminal having a plate-like shape, the ground terminal being provided with a base portion to be fixed to a body, a wire connecting portion arranged to be placed on a plate surface of the base portion, the wire connecting portion being connected to an end part of a wire, and a folded portion shaped by being folded in a direction intersecting an extending direction of the wire from the wire connecting portion, the folded portion connecting the base portion and the wire connecting portion, either one of the base portion and the wire connecting portion including a protrusion projecting toward the other, and the other including a contact portion facing the protrusion to be able to butt against the protrusion in the extending direction.
According to the present disclosure, it is possible to provide a ground terminal, from which a wire can be easily removed and which can ensure strength against a wire pulling force.
The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here.
First, embodiments of the present disclosure are listed and described.
(1) The ground terminal of the present disclosure is plate-like and provided with a base portion to be fixed to a body, a wire connecting portion arranged to be placed on a plate surface of the base portion, the wire connecting portion being connected to an end part of a wire, and a folded portion shaped by being folded in a direction intersecting an extending direction of the wire from the wire connecting portion, the folded portion connecting the base portion and the wire connecting portion, either one of the base portion and the wire connecting portion including a protrusion projecting toward the other, and the other including a contact portion facing the protrusion to be able to butt against the protrusion in the extending direction.
In removing the wire from the base portion when a vehicle is disassembled, the folded portion can be broken and the wire connecting portion can be separated from the base portion together with the wire by pulling the wire in the direction intersecting the extending direction of the wire. Thus, the wire can be removed without unfixing the base portion from the body, and workability can be improved.
On the other hand, even if the wire is pulled in the extending direction, such as when the ground terminal is mounted on the body, the contact portion butts against the protrusion. Thus, the folded portion is not broken and a position shift of the wire connecting portion with respect to the base portion can be restricted. As a result, the extending direction of the wire can be maintained constant.
(2) Preferably, the other includes a hole fittable to the protrusion, and the contact portion is provided on a part facing the protrusion in the extending direction on an inner surface of the hole.
Since a part other than the contact portion on the inner surface of the hole can butt against the protrusion by fitting the protrusion into the hole, the position shift of the wire connecting portion with respect to the base portion can be restricted over the entire periphery of the hole.
(3) The protrusion may be shaped by cutting and raising a part of the one.
Since a position where the contact portion butts against the protrusion can be determined by adjusting a position where the protrusion is cut and raised in the one and a formation position of the hole in the other, a degree of freedom in determining the butting position of the contact portion can be enhanced.
(4) The protrusion may have a long shape in the extending direction in a plan view and have a plate thickness surface facing the contact portion on one end in the extending direction.
There is a concern that the protrusion is deformed when the wire is strongly pulled in the extending direction and the contact portion butts against the protrusion. However, according to the above configuration, since the contact portion can butt against the plate thickness surface of the protrusion long in the extending direction, the protrusion is hardly deformed and the position shift of the wire connecting portion with respect to the base portion can be more reliably restricted.
(5) The plate thickness surface of the protrusion may have a tapered shape gradually inclined toward the contact portion toward a tip of the other.
When the wire is strongly pulled in the extending direction, a displacement of the contact portion butting against the protrusion to be lifted up in a direction intersecting the extending direction can be suppressed by the tapered shape of the protrusion.
(6) The protrusion may include a tip reduced portion for reducing a plate thickness toward the tip of the other.
When the folded portion is folded and the wire connecting portion is placed on the plate surface of the base portion at the time of manufacturing the ground terminal, the protrusion can be guided by the tip reduced portion and avoid interference with the other.
(7) The other may include an expanded portion shaped by being expanded toward the one in an opening part of the hole open in a surface facing the one.
When the folded portion is folded and the wire connecting portion is placed on the plate surface of the base portion at the time of manufacturing the ground terminal, the protrusion can be guided by the expanded portion and smoothly enter the hole.
(8) The one may be the base portion and the other may be the wire connecting portion.
Even if the tip of the protrusion projects from the wire connecting portion, this tip does not interfere with the body. Thus, a sufficient projecting dimension of the protrusion can be ensured.
Specific examples of the present disclosure are described below with reference to the drawings. Note that the present invention is not limited to these illustrations, but is represented by claims and intended to include all changes in the scope of claims and in the meaning and scope of equivalents.
A ground terminal 10 of a first embodiment of the present disclosure is formed, such as by stamping one electrically conductive metal plate and, thereafter, bending a stamped metal plate piece, and connected to an end part of a wire 90 as shown in
As shown in
The base portion 11 is arranged with plate surfaces facing in the vertical direction and includes a fixing portion 14 wide in the lateral direction in an intermediate part in the front-rear direction. The fixing portion 14 includes a fixing hole 15 penetrating in a plate thickness direction and locking guide portions 16 arranged on both left and right sides across the fixing hole 15.
The ground terminal 10 is combined with an unillustrated other ground terminal paired with this ground terminal 10, and constitutes a combinational ground terminal. The other ground terminal is assembled with the ground terminal 10 from left while being guided by the locking guide portions 16, and held on the ground terminal 10 by being locked by locking holes 17 of the locking guide portions 16 at an assembled position. The fixing hole 15 of the ground terminal 10 communicates with a fixing hole of the other ground terminal in the vertical direction, and a bolt 70 (see
The base portion 11 is formed to be gradually narrower in the lateral direction from the fixing portion 14 to a position near a front end. The base portion 11 includes a hooking portion 18 L-shaped in a side view and projecting forward after projecting downward in a part from the position near the front end to the front end. The hooking portion 18 performs a function of positioning with respect to the body 80 by being hooked to the body 80.
Further, the base portion 11 includes an extending portion 19 extending rearward from a right end part of the rear end of the fixing portion 14. The extending portion 19 includes a pair of insulation barrel pieces 21 projecting upward from both left and right end parts of a rear end. The respective insulation barrel pieces 21 are bent by an unillustrated crimping jig and crimped and mechanically connected to a coating 92 of an end part (front end part) of the wire 90. As shown in
As shown in
Further, as shown in
The flat plate portion 23 includes a protrusion 25 projecting upward at a position near the receiving portion 22. As shown in
Further, as shown in
Next, the wire connecting portion 12 is described. As shown in
The coupling portion 24 is flat plate-like and arranged to be placed in close contact with the upper surface of the flat plate portion 23 with plate surfaces facing in the vertical direction. A hole 29 having a rectangular cross-section and long in the front-rear direction is formed in an intermediate part of the coupling portion 24. The hole 29 penetrates through the coupling portion 24 in a plate thickness direction and is open upward.
The protrusion 25 is arranged to pass through the hole 29 of the coupling portion 24. A cross-sectional shape (rectangular cross-section) of the hole 29 is similar to that of the protrusion 25 and one size larger than that of the protrusion 25 (see
Further, as shown in
As shown in
The wire barrel portion 28 is in the form of an open barrel and composed of a bottom portion 35 extending rearward from a left end part (plate thickness part) of the rear part of the coupling portion 24 and a pair of wire barrel pieces 36 projecting upward from both left and right end parts of the bottom portion 35. The bottom portion 35 has a downwardly curved cross-sectional shape like the receiving portion 22 and is arranged to be placed on the upper surface of the receiving portion 22. A width in the front-rear direction of each wire barrel piece 36 is larger than that of each insulation barrel piece 21. As shown in
In manufacturing the ground terminal 10, the protrusion 25 is formed from a part of the flat plate portion 23 by cutting and raising and, subsequently, the overlapping portion 34 is formed by being folded about the folded end part 33 by 180°. In this way, the wire connecting portion 12 is arranged to be placed on the upper surface of the extending portion 19. Specifically, the coupling portion 24 is placed on the upper surface of the flat plate portion 23 and the wire barrel portion 28 is placed on the upper surface of the receiving portion 22. As the folded portion 13 is folded, the protrusion 25 is fit into the hole 29 of the coupling portion 24 from below. Here, the protrusion 25 is inserted into the hole 29 by being guided by the tip reduced portion 26, and the lower part of the hole 29 is formed with the expanded portion 31 for guiding the protrusion 25. Thus, the protrusion 25 can be smoothly fit into the hole 29 while avoiding interference with the lower surface of the coupling portion 24. As shown in
Subsequently, the pressing portion 27 is bent and pressed into contact with the upper surface of the right end part of the coupling portion 24. In this way, the lift of the coupling portion 24 from the flat plate portion 23 is restricted, and a state where the wire connecting portion 12 is placed on the base portion 11 is maintained.
Further, the wire barrel pieces 36 and the insulation barrel pieces 21 are respectively formed to rise from the bottom portion 35 and the receiving portion 22. As shown in
If the wire 90 is pulled rearward (direction of an arrow P in
In removing the wire 90 when the vehicle is disassembled, the wire 90 is pulled upward as shown in
As described above, according to this embodiment, in removing the wire 90 from the base portion 11, the folded portion 13 can be broken and the wire connecting portion 12 can be separated from the base portion 11 together with the wire 90 by pulling the wire 90 upward. Thus, in removing the wire 90, it is not necessary to perform a cumbersome operation of loosening the bolt 70 and removing the base portion 11 from the body 80 and workability can be improved.
On the other hand, if the wire 90 is pulled rearward such as at the time of mounting on the body 80, the contact portion 32 butts against the protrusion 25. Thus, the folded portion 13 is not broken and a position shift of the wire connecting portion 12 with respect to the base portion 11 is restricted. Particularly, since a part other than the contact portion 32 on the inner surface of the hole 29 can also butt against the protrusion 25 by fitting the protrusion 25 into the hole 29, the position shift of the wire connecting portion 12 with respect to the base portion 11 can be restricted over the entire periphery of the hole 29.
Further, since the protrusion 25 is formed by cutting and raising a part of the base portion 11, a position where the contact portion 32 butts against the protrusion 25 can be determined by adjusting a position where the protrusion 25 is cut and raised in the base portion 11 and a formation position of the hole 29 in the wire connecting portion 12. As a result, a degree of freedom in determining the butting position of the contact portion 32 can be enhanced. Since the protrusion 25 is provided on the base portion 11 and the hole 29 is provided in the wire connecting portion 12, even if the protrusion 25 is passed through the hole 29 and projects above the upper surface of the wire connecting portion 12, the protrusion 25 does not interfere with the body 80. As a result, a sufficient projecting dimension of the protrusion 25 can be ensured and, consequently, a sufficient contact area of the protrusion 25 with the contact portion 32 can be ensured.
Further, since the protrusion 25 has a long shape in the front-rear direction in a plan view and the plate thickness surface 41 facing the contact portion 32 is formed on the front end of the protrusion 25, even if the wire 90 is strongly pulled, the shape of the protrusion 25 can be maintained against a butting force of the contact portion 32. As a result, the position shift of the wire connecting portion 12 with respect to the base portion 11 is more reliably restricted.
Further, since the protrusion 25 includes the tip reduced portion 26 and the hole 29 includes the expanded portion 31 expanded toward the base portion 11, the interference of the protrusion 25 with the base portion 11 can be avoided when the wire connecting portion 12 is turned with the folded portion 13 as a fulcrum and placed on the base portion 11.
A ground terminal 10A of a second embodiment differs from the ground terminal 10 of the first embodiment in that a tapered surface 39 is formed on a protrusion 25A as shown in
The protrusion 25A is formed by cutting and raising a part of a base portion 11 and arranged with plate surfaces facing in the lateral direction. As shown in
The front end surface of the protrusion 25A is a plate thickness surface constituting an oblique side of the trapezoidal shape and has a tapered surface 39 inclined forward toward an upper side above the upper surface of the base portion 11. The tapered surface 39 and the upper end surface of the protrusion 25A intersect each other at an acute angle.
With the protrusion 25A inserted in a hole 29, the tapered surface 39 of the protrusion 25A is arranged to face a contact portion 32 of the hole 29. An upper end part of the tapered surface 39 is arranged to be exposed above the upper surface of a coupling portion 24.
If a wire 90 is pulled rearward (direction of an arrow P), the contact portion 32 of the hole 29 butts against the tapered surface 39 from front. Here, since the tapered surface 39 of the protrusion 25A has a tapered shape to restrict an upward displacement of the contact portion 32, a wire connecting portion 12 is firmly locked to the base portion 11. As a result, a rearward position shift of the wire connecting portion 12 with respect to the base portion 11 is more reliably restricted.
The above first and second embodiments disclosed this time should be considered illustrative in all aspects, rather than restrictive.
In the case of the first and second embodiments, a plurality of the ground terminals are fixed as one combinational ground terminal to the body. In contrast, according to another embodiment, one ground terminal may be singly fixed to the body. In this case, the locking guide portions can be omitted from the ground terminal.
In the case of the first and second embodiments, the contact portion is formed on the inner surface of the hole of the wire connecting portion. In contrast, according to another embodiment, the contact portion may be formed not on the inner surface of the hole, but on an end part such as the rear end surface of the wire connecting portion.
In the case of the first and second embodiments, the protrusion is formed by cutting and raising a part of the base portion and the base portion is formed with the cut hole due to the cut and raised protrusion. In contrast, according to another embodiment, the protrusion may be formed by bending a projecting piece extending from the base portion without forming the cut hole in the base portion.
In the case of the first and second embodiments, the base portion is provided with the protrusion and the wire connecting portion is provided with the contact portion. In contrast, according to another embodiment, the wire connecting portion may be provided with the protrusion and the base portion may be provided with the contact portion.
In the case of the first and second embodiments, the pair of insulation barrel pieces are provided on the base portion. In contrast, according to another embodiment, the pair of insulation barrel pieces may be provided on the wire connecting portion. In this case, the bottom portion may continuously extend behind the wire barrel portion and the respective insulation barrel pieces may project upward from the both left and right end parts of the bottom portion behind the wire barrel portion.
The protrusion of the second embodiment does not include the tip reduced portion. In contrast, according to another embodiment, the protrusion of the second embodiment may also include the tip reduced portion.
The expanded portion of the first embodiment is formed by reducing the plate thickness and the plate width toward the tip. In contrast, according to another embodiment, the expanded portion may be formed by reducing only the plate thickness toward the tip.
From the foregoing, it will be appreciated that various exemplary embodiments of the present disclosure have been described herein for purposes of illustration, and that various modifications may be made without departing from the scope and spirit of the present disclosure. Accordingly, the various exemplary embodiments disclosed herein are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
Number | Date | Country | Kind |
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2022-187931 | Nov 2022 | JP | national |