The present invention relates to a Hall element and a magnetic sensor and, more specifically, to a Hall element having an n-type impurity region located in a surface of a p-type semiconductor substrate layer composed of p-type silicon, the n-type impurity region functioning as a magnetic sensing part, as well as a magnetic sensor using the Hall element. Particularly, the Hall element and the magnetic sensor are for use in an azimuth sensor.
Conventionally, an azimuth sensor which detects the earth magnetism to determine an azimuth has employed a Hall element having a high sensitivity for detecting the weak earth magnetism. Hall elements of this type include a conventionally well-known Hall element adapted to detect a magnetic field component perpendicular to a substrate surface (i.e., chip face), and a vertical Hall device adapted to detect a magnetic field component horizontal to a substrate surface (i.e., chip face).
As the impurity concentration in the semiconductor region 12 becomes lower (i.e., thinner), the carrier mobility in this region becomes higher. For this reason, in order to increase the sensitivity of the Hall element as a magnetic sensing element, that is, in order to obtain a higher voltage as an output voltage, it is desirable that the impurity concentration in the semiconductor region 12 be lowered (i.e., thinned). Accordingly, the impurity concentration in the semiconductor region 12 is set to fall within a range of 1.0×1014/cm3 to 1.0×1017/cm3 for example.
Contact regions (n+ diffusion layers) 13a, 13d and 13e are located in a region (active region) of the surface of the semiconductor region 12 which is surrounded by the diffusion layers 14 in order to increase the impurity concentration (n-type) in the surface selectively.
Patent Document 1: Japanese Patent Laid-Open No. 2005-333103
Any one of the azimuth sensors that have been developed so far comprises a magneto-resistance element, a flux gate, or the like which is based on a principle different from the Hall effect. For this reason, a signal processing chip and the azimuth sensor have been required to be placed in separate arrangements, thus making the construction complicated. Though it has been desired to develop an Si monolithic azimuth sensor, the insufficient S/N ratio due to a low sensitivity of an Si Hall element has precluded the practical use of such an Si monolithic azimuth sensor.
The conventional Hall element shown in
However, problems have still remained until a low-concentration n-well is used within a suitable range as in the present invention to realize a Hall element which has a high sensitivity and contributes to an improvement in S/N ratio per current, and to realize a Hall element having a high breakdown voltage and high reliability. Further, the conventional Hall element has not been contrived to reduce the junction capacitance around a magnetic sensing part so that the element becomes less susceptible to noise caused by coupling.
The present invention has been made in view of such circumstances and, accordingly, an object of the present invention is to provide a Hall element and a magnetic sensor which have a high sensitivity and contribute to an improvement in S/N ratio per current by limiting a low-concentration n-well within a suitable range.
The present invention has been made to accomplish the foregoing object. An invention according to claim 1 is directed to a Hall element including an n-type impurity region (22) located in a surface of a p-type semiconductor substrate layer (21), said n-type impurity region functioning as a magnetic sensing part (26), characterized in that a p-type impurity region (23) is located in a surface of said n-type impurity region (22), and said n-type impurity region (22) is surrounded by a p-type substrate region (21a) of said p-type semiconductor substrate layer (21).
An invention according to claim 2 is directed to the Hall element according to the invention of claim 1, characterized in that an impurity concentration N in said n-type impurity region (22) is 1×1016 (atoms/cm3)≦N≦3×1016(atoms/cm3), and a distribution depth D of said impurity concentration is 3.0 μm≦D≦5.0 μm.
An invention according to claim 3 is directed to the Hall element according to the invention of claim 1 or 2, characterized in that said p-type substrate region (21a) has a resistivity equal to that of said p-type semiconductor substrate layer (21).
An invention according to claim 4 is directed to a magnetic sensor characterized in that a plurality of Hall elements according to any one of claims 1 to 3 are provided on a semiconductor substrate; and a magnetic substance having a function of magnetic concentration is provided on said Hall elements.
An invention according to claim 5 is directed to an azimuth measuring device characterized in that the magnetic sensor according to claim 4 is used therein.
According to the present invention, the p-type impurity region is located in a surface of the n-type impurity region, while the n-type impurity region is surrounded by the p-type substrate region of the p-type semiconductor substrate layer. By so limiting the low-concentration n-well within a suitable range, the present invention achieves the effect of realizing a Hall element which has a high sensitivity and contributes to an improvement in S/N ratio per current, as well as a Hall element having a high breakdown voltage and high reliability.
Also, since the magnetic sensing part is formed so as to be surrounded by the p-type substrate region, the present invention achieves not only the effect of realizing the Hall element having a high breakdown voltage and high reliability but also the effect of becoming less susceptible to noise caused by coupling by virtue of a reduction in the junction capacitance around the magnetic sensing part.
a) to 11(d) are each a diagram for illustrating an offset cancellation method used for the circuit of the azimuth measuring device shown in
Hereinafter, examples of the present invention will be described with reference to the drawings.
a) and 2(b) are each a schematic view for illustrating Example 1 of a Hall element according to the present invention;
The Hall element of the present invention includes the p-type semiconductor substrate layer 21 composed of p-type silicon, and the n-type impurity region 22 located in a surface of the p-type semiconductor substrate layer 21. The n-type impurity region 22 functions as the magnetic sensing part 26.
The p-type impurity region 23 is located in a surface of the n-type impurity region 22, and n-type regions 24 are located laterally of the p-type impurity region 23. The p-type substrate region 21a having a resistivity equal to that of the p-type semiconductor substrate layer 21 is located to extend around the n-type impurity region 22.
The arrangement in which the magnetic sensing part is surrounded by the p-type substrate region 21a has two advantages. One of the advantages is that since the magnetic sensing part is surrounded by the p-type substrate region 21a having a lower impurity concentration than the p-well, a horizontal expanse of a depletion layer is enlarged, which allows the breakdown voltage across the p-type substrate region 21a and the n-well region 22 to be improved. Thus, it is possible to realize a Hall element having a high breakdown voltage and high reliability. The other advantage is that the junction capacitance around the magnetic sensing part is reduced, which brings a benefit that the magnetic sensing part becomes less susceptible to noise caused by coupling from around the magnetic sensing part through the capacitance. P-type regions (p+ diffusion layers) 25 are located in a surface of the p-type substrate region 21a to determine a substrate potential.
An impurity concentration N in the n-type impurity region 22 functioning as the magnetic sensing part 26 is preferably 1×1016 (atoms/cm3)≦N≦3×1016 (atoms/cm3), and a distribution depth D of the impurity concentration is preferably 3.0 μm≦D≦5.0 μm. In contrast to the impurity concentration of 1.0×1014/cm3 to 1.0×1017/cm3 in the semiconductor region 12 of the Hall element described in the aforementioned Patent Document 1, the impurity concentration N in the n-type impurity region 22 is 1×1016 (atoms/cm3)≦N≦3×1016(atoms/cm3) according to the present invention. For this reason, it is possible to realize the Hall element having a limited suitable range of the impurity concentration in the n-well which is lower than that in the conventional one.
The grounds therefor will be described with reference to
According to
When the two Hall elements are compared with each other, the thermal noise increases √(2.15) times since the resistance value increases 2.15 times, while the sensitivity increases 2.63 times. It follows that the S/N ratio is improved 1.79 times, i.e., 2.63/√(2.15)=1.79. As can be seen therefrom, though the S/N ratio is expected to improve 1.36 times, i.e., 2.0/√(2.15)=1.36 according to the Hall element theory, the S/N ratio of the Hall element according to the present invention is more improved than the theory. Though there is a difference to some extent, the square-shaped Hall element achieves a similar effect.
The Hall element using the low-concentration n-well according to the present invention achieves such an effect remarkably. This can be well proven by comparison between the cross-shaped normal Hall element and the square-shaped normal Hall element. The resistance value of the cross-shaped normal Hall element is 1.8 times as large as that of the square-shaped normal Hall element, while the magnetic sensitivity of the cross-shaped normal Hall element is 1.79 times, i.e., 0.095/0.053=1.79, as high as that of the square-shaped normal Hall element. As can be seen therefrom, the magnetic sensitivity is substantially multiplied by the factor by which the resistance value is multiplied.
In
In the present invention shown in
With a view to realizing a Hall element which is practical as an azimuth measuring device while achieving a great effect of increasing the magnetic sensitivity without using such a special process, the present invention sets the impurity concentration within the range: 1×1016 (atoms/cm3)≦N≦3×1016(atoms/cm3) and the distribution depth D of the impurity concentration within the range: 3.0 μm≦D≦5.0 μm. As described above, an impurity concentration region of 3.5×1015, which is the impurity concentration region of the normal n-well, fails to bring about the effect that the increase in magnetic sensitivity is larger than the increase in resistance value.
The S/N ratio can be improved by forming the p+ diffusion layer 23 on the n-well 22. This is because the presence of the p+ diffusion layer 23 allows a depletion layer to be formed at the interface with the n-well, so that carriers in the Hall element flow while keeping away from the interface which has a number of defects, thus resulting in an effect of suppressing generation of noise caused by scattering and recombination of the carriers.
In Example 2, a wide region of the depletion layer 28 is provided at the interface between the n-type impurity region 22 and the p-type semiconductor substrate layer 21. That is, this arrangement allows a depletion layer width to increase at the interface between the low-concentration p-type semiconductor substrate layer 21 and the low-concentration n-well 22. For this reason, the junction capacitances C1, C2 and C3 are reduced, so that coupling noise from the p-type semiconductor layer 21 is reduced, thus resulting in an improved S/N ratio. Further, an improvement in breakdown voltage ensures high reliability and, hence, it is possible to boost the voltage applied to the Hall element by means of a charge pump or the like in order to improve the S/N ratio. Thus, coupling noise turning into the n-well from the p-type semiconductor substrate layer 21 is reduced by the reduction in junction capacitance, thus resulting in an increase in sensitivity.
The plurality of Hall elements 31a to 31h are provided on a semiconductor substrate, and a circular magnetic substance 32 having a function of magnetic concentration (hereinafter will be referred to as “magnetic concentration plate”) is provided on the Hall elements 31a to 31h. Specifically, a total of eight Hall elements are provided including four Hall elements 31a, 31b, 31c and 31d located in direction X-X and four Hall elements 31e, 31f, 31g and 31h located in direction Y-Y.
Description will be made of the operation of this circuit including a measurement sequence shown in
a) to 11(d) are each a diagram for illustrating an offset cancellation method used for the circuit of the azimuth measuring device shown in
This practical range is determined on the following grounds. The S/N ratio is an indicator of practicality of an azimuth measuring device. In applications to mobile devices, an S/N ratio of 30 is considered to be one standard. As is well known, a small consumption current of each part is a necessary condition for mobile devices.
For example, a Hall element having a low resistance value has a benefit of low thermal noise and a drawback of low sensitivity at the same time. The drawback of low sensitivity can be overcome by increasing the driving current of the Hall element, but the Hall element, when applied to a mobile device, has a drawback of increased consumption current. When a Hall element consumption current of not more than 5 mA is set as a standard practically, a resistance value at which an S/N ratio of not less than 30 is obtained is not less than 1 kΩ in the case of the Hall element disclosed by the present invention.
By contrast, a Hall element having a high resistance value has a drawback of high thermal noise and a benefit of high sensitivity. When this Hall element is driven at a driving current equal to that at which the Hall element having a low resistance value is driven, a higher S/N ratio is obtained than the Hall element having a low resistance value. However, circuit design limitations are actually imposed on the current driving the Hall element. Assuming that the two Hall elements are driven at equal current, the Hall element having a high resistance value causes a larger voltage drop (resistance value×driving current). In an actual circuit design, such a voltage drop is not permitted to exceed a predetermined voltage (for example source voltage). Therefore, the driving current of the Hall element having a high resistance value is likely to be limited. For example, Hall elements having respective resistance values of R and 2R have respective sensitivities of S and 2S theoretically. Taking the limitation on the voltage drop into consideration, driving currents of the respective Hall elements are 2I and I. Accordingly, Hall voltages that can be actually obtained are equal to each other.
In terms of thermal noise, because the thermal noise of the Hall element having a low resistance value is lower by a factor of √2, the Hall element having a low resistance value is more advantageous in terms of a final S/N ratio. Under the conditions that: the resistance of a Hall element has a certain upper limit; an S/N ratio of 30 is ensured; a source voltage is set to 3.0 V; and a voltage drop caused by the Hall element is set to 2.0 V in view of the source voltage thus set, which are established in view of the aforementioned limitations, the resistance value of the present example is 5.3 kΩ. According to
In
It is possible to realize a Hall element which has a high sensitivity and contributes to an improvement in S/N ratio per current, as well as a Hall element having a high breakdown voltage and high reliability.
Since the magnetic sensing part is formed so as to be surrounded by the p-type substrate region, a Hall element having a high breakdown voltage and high reliability can be realized.
Number | Date | Country | Kind |
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2006-102314 | Apr 2006 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2007/057099 | 3/30/2007 | WO | 00 | 9/19/2008 |
Publishing Document | Publishing Date | Country | Kind |
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WO2007/116823 | 10/18/2007 | WO | A |
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20100164483 A1 | Jul 2010 | US |