This application is based upon and claims the benefit of priority from prior German Patent Application No. DE 10 2012 010 584.3, filed May 21, 2012, the entire contents of which are incorporated herein by reference in their entirety.
The application relates to a hand-held work implement having an internal combustion engine and having an air filter.
DE 10 2004 056 149 A1 has disclosed an internal combustion engine, namely a two-stroke engine for a hand-held work implement, in which internal combustion engine the air duct and the mixture duct are extended into the pure space of the air filter. In order to avoid mixture being sucked into the air duct, the lengths of mixture duct and air duct are adapted to one another. The ducts are guided in the air filter bottom and are separated from the filter element by an intermediate wall.
A preferred embodiment of the present application provides a hand-held work implement having an internal combustion engine and an air filter, in which the hand-held work implement has a simple construction and satisfactory emissions values.
One particular embodiment comprises a hand-held work implement comprising an internal combustion engine, an air filter, wherein the air filter comprises a filter element which is connected fixedly at its front-side ends to end plates, wherein the filter element is cylindrical, wherein the filter element and the end plates create a separation between a dirty side and a pure side of the air filter, wherein the pure side of the air filter is connected via a duct to the internal combustion engine, and wherein a first end plate is configured as an air filter bottom, and an intermediate flange, wherein the intermediate flange is arranged between the air filter and the internal combustion engine, wherein the bottom of the intermediate flange is arranged opposite the air filter bottom, wherein the air filter bottom and the intermediate flange bound an interior space, wherein the interior space comprises a portion of the duct, wherein a portion of the duct in the interior space is bounded by at least one boundary wall which protrudes into the interior space transversely with respect to the air filter bottom, wherein the boundary wall is formed integrally on the intermediate flange and/or on the air filter bottom, and wherein the boundary wall bridges the spacing between the air filter bottom and the bottom of the intermediate flange. Another embodiment further comprises an air duct and a mixture duct, wherein the lengths of air duct and mixture duct are independently set such that the pressure waves which are produced in the mixture duct and in the air duct during operation of the hand-held work implement oscillate with the same phase.
In yet another embodiment, it is provided that the at least one duct is guided in the interior space which is formed between the intermediate flange and the air filter bottom. As a result of the fact that the duct is guided in the intermediate flange, only a small amount of installation space is required, and the available installation space can be utilized satisfactorily. As a result of the fact that the end plate on the filter element at the same time forms the air filter bottom and delimits the air duct and the mixture duct in the interior space, only a small number of components are required. Here, the boundary wall is formed integrally on at least one of the components of air filter bottom and intermediate flange. The filter element is cylindrical here. Accordingly, the wall of the filter element is formed by parallel straight lines which run between two flat faces, namely a bottom face and a top face. The bottom face of the filter element can be, for example, circular or oval. Other bottom faces, for example triangular, rectangular or polygonal bottom faces, can also be advantageous, however.
In a further embodiment, the pure side of the air filter is advantageously connected via a mixture duct and an air duct to the internal combustion engine. Here, the mixture duct is a duct, into which at least one fuel opening opens. In particular, a section of the air duct and a section of the mixture duct are guided in the interior space. As a result of the fact that the air duct and mixture duct are guided in the interior space, the duct lengths of air duct and mixture duct can be adapted in a simple way such that the pressure waves which are produced during operation in the mixture duct and in the air duct oscillate with the same phase. As a result, an intake of fuel into the air duct can be largely avoided. Satisfactory emissions values are achieved as a result.
In still another embodiment, it can also be advantageous that the pure side of the air filter is connected only via one duct to the internal combustion engine. The section of the duct which is guided in the interior space advantageously acts as a resonance pipe. The duct can also be configured as a mixture duct, the length of the mixture duct being adapted in such a way that the result is a defined vacuum at a fuel opening which opens into the mixture duct. By adaptation of the length of the mixture duct, the phase position of the pressure wave which is formed in the mixture duct during operation can be set in such a way that a desired phase position, for example a maximum vacuum, results at the fuel opening. As a result, a sufficient supply of fuel to the internal combustion engine can be achieved in a simple way.
In a further embodiment, the at least one duct, and in particular an air duct and a mixture duct, is advantageously delimited exclusively by elements which are connected fixedly to the intermediate flange and/or the filter element. As a result, only two components, namely the filter component and intermediate flange, are required to form the duct sections in the interior space which is delimited by air filter bottom and intermediate flange. At least one boundary wall is advantageously formed integrally on the intermediate flange. In particular, all boundary walls are formed integrally on the intermediate flange. This results in a simple construction of the filter component which is composed of the filter element and the end plates which are connected fixedly thereto. During the exchange of the filter element, the boundary walls are not also exchanged.
In yet a further embodiment, at least one seal is advantageously molded on the air filter bottom, which seal bears against the intermediate flange and seals the interior space. A separate sealing element can be omitted as a result. As a result of the fact that the seal is molded on the air filter bottom, the seal is also exchanged during the exchange of the filter element. As a result, reliable sealing of the interior space and of the pure side of the air filter, which pure side is connected to the interior space, is achieved over the entire service life of the work implement as a result.
In still another embodiment, a particularly satisfactory sealing action is achieved if two seals are molded on the air filter bottom, a first seal bearing against the intermediate flange in a direction transversely with respect to the longitudinal center axis of the filter element and a second seal bearing against the intermediate flange in the direction of the longitudinal center axis of the filter element. Both seals are advantageously composed of the same material and are molded onto the air filter bottom in one work operation. This results in simple, inexpensive production. The intermediate flange advantageously has a circumferential step, against which a seal bears. As a result, the seal can be of comparatively small configuration and the air filter bottom can be of flat configuration. As a result of the step, nevertheless, a sufficient width is achieved for the ducts which are guided in between air filter bottom and intermediate flange, namely the air duct and the mixture duct. The step ensures a defined sealing location. The step is simple to clean, with the result that a reliable sealing action can be achieved. This is advantageous, in particular, during the filter change and during the checking of the filter element. A seal advantageously forms a duct wall of air duct and/or mixture duct. This results in a simple construction, and the length of the required boundary walls can be kept low.
In still yet a further embodiment intermediate flange advantageously has a circumferential edge, into which the air filter bottom is pushed at least partially. Here, the air filter bottom is advantageously prefixed in the edge, in particular via the at least one seal, with the result that the air filter can be mounted simply on the intermediate flange.
In another embodiment, in order to achieve a satisfactory sealing action of air duct and mixture duct in the interior space between intermediate flange and air filter bottom, it is provided that, on an end side, at least one boundary wall has a web which engages between two webs of a component which adjoins the end side. In the case of a boundary wall which is formed integrally on the intermediate flange, the component which adjoins the end side is the air filter bottom and, in the case of a boundary wall which is formed integrally on the air filter bottom, the component which adjoins the end side is the intermediate flange. It can be provided that a section of a boundary wall is formed integrally on the intermediate flange and a section, adjoining on the end side, of the boundary wall is formed integrally on the air filter bottom. In this case, all the webs are formed on the boundary walls which lie adjacently with respect to one another on the end side. The webs act in the manner of a labyrinth seal and make a sufficiently satisfactory sealing action possible of the at least one duct, in particular of air duct and mixture duct with a simple design and without additional components. Here, the webs can be produced from dimensionally stable plastic. This results in simplified production in comparison with the embodiment of a molded seal made from an elastic plastic. The air duct and mixture duct have to be largely sealed, in order that the entire length of those sections of air duct and mixture duct which are guided in the interior space is active as duct length. As a result, satisfactory adaptation of the duct lengths is made possible.
In yet a further embodiment, in order to fasten the filter element, a fastening element is advantageously provided which protrudes through the filter element. In order to seal the pure side of the air filter with respect to the surroundings, a third seal is advantageously molded on the second end plate of the filter element, which third seal bears against a fastening dome which is formed on the intermediate flange. The fastening element for the air filter cover protrudes through the third seal. The third seal advantageously bears against the fastening dome on the end side. Tolerances can be compensated for on account of the elastic configuration of the seal. When the filter element is tightened, a defined contact pressure of the third seal and therefore an effective sealing action can be ensured. The first, the second and the third seal are advantageously composed of the same material and are molded onto the air filter bottom in the same work operation. This results in simple, inexpensive production.
In a further embodiment, the air duct and the mixture duct advantageously run in the interior space in an imaginary plane which lies transversely with respect to the longitudinal center axis of the filter element, in particular perpendicularly with respect to the longitudinal center axis of the filter element. As a result, a small amount of installation space is required for the extended ducts, and the available installation space can be utilized satisfactorily. Here, the imaginary plane is a plane which separates air duct and mixture duct over their entire length. The imaginary plane advantageously separates the ducts approximately centrally.
In still another embodiment, a mixture duct opening for the mixture duct and an air duct opening for the air duct are advantageously configured on the intermediate flange. The mixture duct opening and the air duct opening are separated from one another, in particular, by a dividing wall. This prevents that a cross flow of fuel into the air duct can take place directly at the opening of the ducts on the intermediate flange. The air filter bottom is of closed configuration in the region which lies opposite the mixture duct opening and the air duct opening. In this region, the air filter bottom acts as a splash pot, in particular at the mixture duct, and prevents fuel droplets which are entrained in the mixture duct being capable of being hurled into the air filter and to the filter element on account of the pulsating pressure waves in the mixture duct. The air filter bottom advantageously has a passage opening which connects both the mixture duct and the air duct to the pure side of the air filter. The air duct and mixture duct are accordingly advantageously no longer separated from one another at the connection to the pure side of the air filter, but rather are guided together. On account of the duct length which is guided in the interior space of the intermediate flange, fuel which is entrained in the mixture duct has already substantially been deposited on the duct walls of the mixture duct, with the result that a cross flow of fuel into the air filter is avoided. The fuel which is deposited on the duct walls is entrained by the combustion air which is sucked into the internal combustion engine and is discharged to the internal combustion engine.
In still another embodiment, in order to ensure a defined intake of air to the dirty side of the air filter, it is provided that a sealing web is molded on the air filter bottom on the side which faces away from the intermediate flange. A circumferential wall of the air filter cover bears against the sealing web. The sealing web seals the dirty side of the air filter on the air filter bottom with respect to the surroundings. As a result, an intake of surrounding air in the region of the air filter bottom is avoided. The circumferential wall of the air filter cover advantageously has openings which are arranged in regions which are loaded with low polluting loads during operation of the work implement. As a result, low dirt contamination of the air which is sucked into the air filter is achieved in a simple way. As a result, the intervals for cleaning the filter element are extended.
In another further embodiment, the mixture duct and the air duct are advantageously guided over a part of their length in an intake duct of a carburetor. The intake duct in the carburetor advantageously has at least partially a round cross section. As a result, the carburetor can be produced simply. Here, the intake duct is divided in the carburetor via a dividing wall into the air duct and the mixture duct. The air duct and mixture duct are advantageously controlled by a common throttle element, in particular by a throttle valve. As a result, the coupling of the throttle element for the air duct to the throttle element for the mixture duct can be omitted, which results in a simplified construction and a small requirement for installation space. The intermediate flange is advantageously arranged directly on the carburetor. The intermediate flange is advantageously fixed on fastening screws, by way of which the carburetor is held.
Further objects, features, and advantages of the present application will become apparent form the detailed description of preferred embodiments which is set forth below, when considered together with the figures of drawing.
Exemplary embodiments will be explained using the drawings, in which:
The blowing device 1 has a housing 6, in which a drive motor (not shown in
The internal combustion engine 15 is supplied with fuel-air mixture via a mixture duct 22 and combustion air which is largely free of fuel via an air duct 24. It can also be provided that lean mixture is supplied via the air duct 24. Whether combustion air which is largely free of fuel or lean mixture is supplied via the air duct 24 can be dependent on the operating state of the internal combustion engine.
The mixture duct 22 opens with a mixture inlet 23 which is port-controlled by the piston 18 into the interior space of the crankcase 21. During the upward stroke of the piston 18, the mixture inlet 23 is opened and fuel/air mixture is sucked into the crankcase 21. The air duct 24 opens with an air inlet 25 on the cylinder 16. On opposite sides, the internal combustion engine 15 advantageously has in each case one air inlet 25. The piston 18 has at least one piston pocket 26. In the region of the bottom dead center (shown in
During the following downward stroke of the piston 18, the crossflow windows 28 from the piston 18 toward the combustion chamber 17 are opened. First of all, the combustion air which is low in fuel or largely free of fuel flows from the crossflow ducts 27 into the combustion chamber 17 and flushes exhaust gases from the preceding engine cycle through an outlet 29 which leads out of the combustion chamber 17. Subsequently, fresh fuel/air mixture flows from the crankcase 21 via the crossflow ducts 27 into the combustion chamber 17. During the following upward stroke of the piston 18, the mixture in the combustion chamber 17 is compressed and is ignited in the region of the top dead center of the piston 18. The combustion of the fuel/air mixture in the combustion chamber 17 accelerates the piston 18 in the direction of its bottom dead center. The piston 18 first of all opens the outlet 29 which is likewise port-controlled by the piston 18. The exhaust gases escape through the outlet 29 into an exhaust gas silencer (not shown) which is arranged at the outlet 29. As soon as the crossflow windows 28 open, the remaining exhaust gases are flushed out of the combustion chamber 17 through the outlet 29 by the combustion air which is low in fuel or free of fuel and flows in from the crossflow ducts 27.
The combustion air is sucked in via an air filter 38 and a carburetor 30. The air filter 38 has a filter element 39 and an air filter bottom 40. The filter element 39 separates a dirty side 80 from a pure side 81 of the air filter 38. The air filter bottom 40 is arranged on an intermediate flange 43 which for its part is arranged on the carburetor 30. The intermediate flange 43 is arranged in the flow path between the air filter 38 and the internal combustion engine 15. The intermediate flange 43 is advantageously also arranged spatially between the air filter 38 and the internal combustion engine 15. An intake duct 31 which, as
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In order to avoid the passage of fuel into the air ducts 24, the lengths of mixture duct 22 and air duct 24 are adapted to one another in such a way that the result is a higher pressure in the air duct 24 than in the mixture duct 22 in the region of the throttle valve 33. This can be carried out by adaptation of the phase position and the amplitude of the pressure waves. The duct lengths are advantageously adapted to one another in such a way that the pressure waves which are produced during operation in the air duct and in the mixture duct oscillate with the same phase. The pressure waves are influenced firstly via the control times of the ducts, that is to say the instants, at which the mixture inlet 23 and the air inlet 25 are opened by the piston 18, and secondly by the lengths of mixture duct 22 and air duct 24. In order to adapt the duct lengths, the air duct 24 and the mixture duct 22 are extended into the intermediate flange 43. With the air filter bottom 40, the intermediate flange 43 delimits an interior space 85, in which a section 41 of the air duct 24 and a section 42 of the mixture duct 22 are guided. The sections 41 and 42 of air duct 24 and mixture duct 22 are delimited by the intermediate flange 43, the air filter bottom 40 and by one or more boundary walls 44 which are shown diagrammatically in
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In the exemplary embodiment which is shown, the intermediate flange 43 is configured as a separate component. However, the intermediate flange 43 can also be formed integrally on other components, for example on an operating medium tank such as the fuel tank of the work implement.
In a central region, the intermediate flange 43 has a fastening dome 48, on the inside of which a sealing face 49 is formed. A plurality of boundary walls 44 which are formed integrally on the intermediate flange 43 protrude into the interior space 85. Moreover, the intermediate flange 43 has two positioning receptacles 50 for positioning the air filter bottom 40 with respect to the intermediate flange 43.
The filter element 39 is configured as a round filter, to be precise as a finned filter and is connected in a fixed and sealing manner on its end sides with end plates. Here, as shown in the exemplary embodiment, the round filter can have a circular cross section. However, the round filter can also have an oval cross section. Other cross-sectional shapes may also be advantageous. The end plate which faces the intermediate flange 43 forms the air filter bottom 40. An end plate 51 is arranged on the opposite end side. A first seal 54 and a second seal 55 are formed integrally on the air filter bottom 40. The air filter bottom 40 is advantageously composed of plastic, in particular a dimensionally stable plastic such as polypropylene. The seals 54 and 55 are advantageously composed of an elastic material such as rubber or an elastomer and are molded on the air filter bottom 40. The air filter bottom 40 and the end plate 51 with all molded seals are advantageously molded onto the filter element 39 in an injection molding process. All the molded seals are advantageously composed of the same material and are molded onto the air filter bottom 40 and the end plate 51 in one work operation. This results in simple production. However, the air filter bottom 40 and the end plate 51 can also be connected sealingly to the filter element 39 in another way, for example by adhesive bonding. The filter element 39 forms a structural unit which can be exchanged simply together with the air filter bottom 40 and the end plate 51.
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The intermediate flange 43 is advantageously composed of plastic. In order to fix the fastening screw 75, a threaded bush 74 is advantageously inserted into the intermediate flange 43, in particular is encapsulated by injection molding by the intermediate flange 43. However, the intermediate flange 43 can also be composed of metal, in particular of aluminum. In this case, a thread can be cut directly into the fastening dome 48. The embodiment of the intermediate flange 43 from metal aids the heat dissipation and, as a result, prevents excessive heating of the carburetor 30. This is advantageous, in particular, in the case of internal combustion engines 15, at the outlet 29 of which an exhaust gas silencer is arranged which operates with a catalytic converter and develops a large amount of heat during operation.
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It can also be provided to form at least one section of a boundary wall integrally on the air filter bottom 40. It can also be provided to divide the boundary wall 44 at least over a part length perpendicularly with respect to the longitudinal center axis 86 of the filter element 39 and to form in each case one part of the boundary wall 44 integrally on the air filter bottom 40 and the opposite part integrally on the intermediate flange 43. In these arrangements, the engagement into one another of the webs 65 and 66 (shown in
The foregoing description of preferred embodiments of the invention has been presented for purposes of illustration and description only. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and modifications and variations are possible and/or would be apparent in light of the above teachings or may be acquired from practice of the invention. The embodiments were chosen and described in order to explain the principles of the invention and its practical application to enable one skilled in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims appended hereto and that the claims encompass all embodiments of the invention, including the disclosed embodiments and their equivalents.
Number | Date | Country | Kind |
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10 2012 010 584.3 | May 2012 | DE | national |