The invention relates to a harness making device, a pivoting gripping device, and a cable preparation device for use in a harness making device of this type, as well as a method for the production of cable harnesses.
Harness making devices for the automatic construction of cable harnesses, such as those used, for example, in “white goods”, are known from the state of the art. In harness making devices of this type, cables are pulled from a supply, usually a cable drum, in a desired length by a robot arm and introduced to connection devices, in which said cables are connected to cable connectors. Because the robot arm requires considerable operating space, it is not possible for a plurality of connection devices to be arranged close together. Thus, the known harness making devices generally cannot produce cable harnesses with especially short cable lengths.
An object of the present invention is therefore to provide a harness making device and a method, for the production of cable harnesses, so that cable harnesses with especially short cable lengths can be produced efficiently.
The harness making device includes at least two receiving sections, a pivoting gripping device, a cable preparation device, and a cable transfer. Each receiving section is utilized for receiving a connection mechanism, while the connection mechanism, in each case, connects an end portion of a cable to a connector. The gripping device is located in a fixed position between the at least two receiving sections, and is constructed to guide the end portion of the cable to the connection mechanism. Additionally, a cable preparation device is positioned to prepare a cable loop with the cable. The cable transfer, which is constructed to receive the at least one cable from the cable preparation device, positions the cable to the pivoting gripping device.
Further details, advantages and features of this invention are given in the following description of an embodiment, in association with the drawings. In these drawings:
An embodiment of the present invention will be described below with reference to the drawings.
The pivoting gripping device 6 positions two ends of the cable 32, which have been delivered by the cable transfer 8, in front of the desired receiving positions of the connectors 4, 5 in such a way that the ends of the cable are connected to the desired receiving section of the connector 4, 5 by the connection mechanism 2, 3.
The distance between the two connectors 4, 5, i.e. the cable length of the cable harness produced, is 140 mm in the embodiment shown in
The procedure just described for the preparation of a cable 32 by the cable preparation device 10, the delivery of the prepared cable 32 to the pivoting gripping device 6 by the cable transfer 8, and the positioning of the ends of the cable 32 in front of the receiving positions of the connectors 4, 5 by the pivoting gripping device 6, as well as the connection of the ends of the cable 32 to the connectors 4, 5 by the connection mechanism 2, 3, is repeated as many times as is required for a cable harness with the desired number of cables 32 to be produced. Subsequently, the produced cable harness is released into the cable harness outlet 42.
On the holding plate 44 is arranged a frame 46, which is rotatably connected to a swivel drive 38 that is arranged above the frame 46. Above the swivel drive 38, a second servo motor 48 is arranged to drive the swivel drive 38 and rotate the frame 46 together with the first servo motor 36, the holding plate 44 and the gripping arms 14 and 16. Accordingly, the gripping arms 14, 16 can thus be moved by the connection mechanism 2, 3 without the pivoting gripping device 6 having to have its own drive for moving the gripping arms 14, 16.
Control and supply cables 49 are attached to the second servo motor 48, in order to supply current and control signals to the pivoting gripping device 6.
With the vertical construction shown in
Control and supply cables 55 are attached to the third servo motor 54 to supply current and control signals to the cable transfer 8.
Control and supply cables 61 are attached to the fourth servo motor 60 to supply current and control signals to the loop-layer 12. A fastener 59 is provided below the rail 58 in order to fasten the loop-layer to, for example, a frame.
In the first step, the movable gripper 28 is guided up against the fixed gripper 26. The loop-layer 12 is positioned in such a way as to lie against a cutting knife 62. A cable 32 is guided through between the blades of a cutting knife 62, into the open grippers 26, 28 of the loop-layer 12, by the cable preparation device 10.
In the second step, the movable gripper 28 is closed and has been distanced from the fixed gripper 26 in accordance with the desired cable length. The fixed gripper 26 opens again. Moreover, the loop-layer 12 has been distanced somewhat from the cutting knife 62, in such a way that a piece of the cable remains between the cutting knife 62 and the fixed gripper 26.
In the third step, the cable 32 is fixed by closing the fixed gripper 26. By closing the blades of the cutting knife 62, the cable 32 is cut to the desired length. In addition, a cable hold-down 30 is introduced into the region between the fixed gripper 26 and the movable gripper 28, to hold the cable down.
In the fourth step, with both of the grippers 26, 28 being closed, the movable gripper 28 moves onto the fixed gripper 26. In this way, the cable 32 forms a loop 34 in cooperation with the cable hold-down 30. The cable hold-down 30 holds the cable 32 down when laying down the loop 34. This ensures that the loop 34 is formed in a defined direction, increasing the reliability and operating safety of the loop-layer 12.
In the fifth step, two cable transfer grippers 22 move to either side of the movable gripper 28 and the fixed gripper 26. In the process, the distance between the cable transfer grippers 22 is dimensioned in such a way that the movable gripper 28 and the fixed gripper 26 each fit between two cable transfer grippers 22.
In the sixth step, the gripping arms of the transfer grippers 22 close and the fixed gripper 26 and the movable gripper 28 of the loop-layer 12 open.
In the seventh step, the cable 32 is transferred from the loop-layer 12 in the direction of the connection mechanism 2, 3 (not shown) by the cable transfer grippers 22.
In the eighth step, the cable transfer grippers 22 have positioned the cable 32 in the still open gripping arms 14, 16 of the pivoting gripping device 6 between the receiving sections 7, 9. In the process, the distance between the cable transfer grippers 22 is dimensioned in such a way that a gripping arm 14, 16 of the pivoting gripping device 6 fits between two cable transfer grippers 22 in each case.
In the ninth step, the gripping arms 14, 16 of the pivoting gripping device 6 close in order to hold the cable 32, and the cable transfer grippers 22 open in order to release the cable 32. The cable transfer grippers 22 move out of the region of the pivoting gripping device 6.
In the tenth step, the connectors 4, 5 are arranged in the connection mechanism 2, 3 in such a way that the first receiving positions 4a, 5a of the connectors 4, 5 thereof lie opposite the ends of the cable 32. The gripping arms 14, 16 move in the direction of the connection mechanism 2, 3 in such a way that the cable ends 32a, 32b are introduced into the connectors 4, 5. The cable ends 32a, 32b connect to the connectors 4, 5 in a step not shown in
In the eleventh step, the gripping arms 14, 16 of the pivoting gripping device 6 open in order to release the cable 32 and move back into the starting position to receive a further cable 32. The connectors 4, 5 are displaced within the connection mechanism 2, 3 perpendicular to the extension of the cable 32 in such a way that in the next step, the ends of the cable 32 are arranged opposite two receiving positions 4b and 5b. In this way, respectively, opposite connection sites of the connectors 4, 5 are connected by a cable 32.
The method shown in
In the tenth step, only the first gripping arm 14 is displaced in the direction of the first connection mechanism 2, in such a way that the first cable end 32a of the cable 32 is introduced into a first receiving position 4a of the first connector 4 and connects thereto.
The second gripping arm 16 remains in the starting position thereof.
In the eleventh step, the first gripping arm 14 is released, and moves into the starting position thereof, whilst the second gripping arm 16 remains closed.
In the twelfth step, the gripping arms 14, 16 together perform a 180° rotation about an axis, A, lying in between them, in such a way as to swap positions. Simultaneously, the first connector 4 is displaced in a plane perpendicular to the cable 32 by the first connection mechanism 2 in such a way that the second cable end 32b of the cable 32 is positioned opposite a second receiving position 4b of the first connector 4.
In the thirteenth step, the second gripping arm 16 moves in the direction towards the first connection mechanism 2 in such a way that the second cable end 32b of the cable 32 is introduced into the second receiving position 4b of the first connector 4. The second cable end 32b of the cable 32 connects to the second receiving position 4b of the first connector 4 by the first connection mechanism 2, in order to construct a bridge connection on the first connector 4.
In the fourteenth step, the second gripping arm 16 opens and the two grippers rotate once again by 180° about the common axis A, in order to restore the starting position.
In the tenth step, the second connector 5 moves to the left by the second connection mechanism 3 in such a way that the second cable end 32b is positioned opposite a second receiving position 5b of the second connector 5.
In the eleventh step, the gripping arms 14, 16 each move in the direction of the connection mechanism 2, 3 in such a way that the first cable end 32a is introduced into the first receiving position 4a of the first connector 4 and the second cable end 32b is introduced into the second receiving section 5b of the second connector 5. Thereupon, the first cable end 32a connects to the first receiving position 4a of the first connector 4 and the second cable end 32b connects to the second receiving section 5b of the second connector 5.
In the twelfth step, the gripping arms 14, 16 of the pivoting gripping device 6 opens in such a way as to release the cable 32, and then moves into the starting position.
The first connector 4 moves to the left by the first connection mechanism 2 in such a way that a second receiving position 4b of the first connector 4 is positioned in front of the first gripping arm 14. The second connector 5 moves to the right by the second connection mechanism 3 in such a way that the first receiving position 5a of the second connector 5 is positioned in front of the second gripping arm 16.
The next figure, for the thirteenth step, shows the state after a second cable 32 has been connected between the second receiving position 4b of the first connector 4 and the first receiving position 5a of the second connector 5 in such a way that a cable harness with a crossover has been produced.
The method shown in
Cable harnesses of this type can be produced with short cable lengths of less than 60 mm, preferably less than 50 mm.
In the tenth step, the first gripping arm 14 is moved in the direction of the first connection mechanism 2 in such a way that the first cable end 32a is introduced into a first receiving position 4a of the first connector 4 and fastened there. The second gripping arm 16 remains in the starting position thereof.
In the eleventh step, the gripping arms 14 and 16 are opened in such a way as to release the cable 32. In particular, the second gripping arm 16 drops the second cable end 32b of the cable 32.
By displacing the connector 4 by means of the connection mechanism 2 and repeating steps 10 and 11, a cable harness with a connector 4 and cable ends 32b is produced.
A cable harness of this type may alternatively also be produced using the second connection mechanism 3.
The method shown in
In the tenth step, the short cable 32 is held only by the first gripping arm 14. A first receiving position 4a of the first connector 4 is arranged opposite the first cable end 32a of the short cable 32.
In the eleventh step, the first gripping arm 14 is moved in the direction of the first connection mechanism 2, in such a way that the first cable end 32a is introduced into the first receiving position 4a of the first connector 4 and fastened there.
In the twelfth step, the first gripping arm 14 is opened and moved into the starting position. In particular, the second cable end 32b of the short cable 32 is dropped.
In the tenth step, the short cable 32 is held only by the first gripping arm 14.
In the eleventh step, the first and second gripping arms 14, 16 rotate together by 180° about an axis A lying there between, in such a way as to swap positions. The first cable end 32a is thus positioned opposite a first receiving position 5a of a second connector 5 in the second connection mechanism 3. The first gripping arm 14 moves in the direction of the second connection mechanism 3 in such a way that the first cable end 32a is introduced into the first receiving position 5a of the second connector 5 and connects thereto.
In the twelfth step, the first gripping arm 14 opens. In particular, the second cable end 32b of the cable 32 is dropped. The first and second gripping arm 14, 16 rotate back about the common axis A thereof into the starting position.
a shows cable harnesses with one-sided contact, i.e. with free ends and bridges. The first connector 4 on the left-hand side includes a bridge 63 between the receiving positions 4b and 4c. Two cables 32 with free ends are fastened in the first receiving positions 4a. A cable 32 with a free end is fastened in the receiving position 4d.
The second connector 5, shown on the right-hand side, includes a cable 32 with a free end in each of the receiving positions 5a, 5c and 5d. In addition, a bridge 63 forms between the receiving positions 5b and 5c.
The cable harness shown in
The receiving positions 4a and 5b each include a cable 32 with a free end.
c shows a cable harness with two-sided contact and bridge connections.
The first receiving position 4a connects to the receiving position 5d by a cable 32. The second receiving position 4b connects to the receiving position 5f by a cable 32. The first connector 4 further includes a bridge connection in each case between the receiving positions 4c and 4d and between the receiving positions 4e and 4f. The second connector 5 includes a bridge connection between the receiving positions 5a and 5b and a bridge connection between the receiving positions 5c and 5e.
According to the invention, the harness making device 1 is constructed for the production of plug connections in one embodiment, in particular for the production of IDC connections, such as those frequently used in cable harnesses.
In another embodiment, the connection mechanism 2, 3 is constructed in such a way that the used connector(s) 4, 5 can be moved in a plane, which is perpendicular to the end portion of the cable 32, so that the end portion of the cable 32 can optionally be positioned in front of one of a plurality of receiving passageways of the connector. In this way, it is possible to produce various cable harnesses with different wiring patterns in a simple manner.
According to the invention, the harness making device is constructed in such a way that the introduction and connection of at least one end portion of a first cable can be carried out simultaneously with the transfer of a second cable and simultaneously with the preparation of a third cable. In this way, the harness making device can be operated particularly efficiently and a large number of cable harnesses can be produced per unit time.
The features, embodiments and advantages which have been disclosed in relation to the harness making device for the production of cable harnesses may also be realised by method steps for the production of a harness making device according to the invention.
Besides these, the configurations described in the above-described embodiment can be selected optionally or can be changed appropriately in to other configurations without departing from the spirit and scope of the present invention.
Number | Date | Country | Kind |
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10 2007 045 279.0 | Sep 2007 | DE | national |
This application is a continuation of PCT International Application No. PCT/EP2008/007830, filed Sep. 18, 2008, which claims priority under 35 U.S.C. §119 to German Patent Application No. DE 10 2007 045 279.0, filed Sep. 21, 2007.
Number | Date | Country | |
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Parent | PCT/EP2008/007830 | Sep 2008 | US |
Child | 12727942 | US |