The present disclosure relates to a heat dissipation member, a cooling device, and a semiconductor module.
Conventionally, a heat dissipation member is used for cooling a heating element. The heat dissipation member includes a base portion and a plurality of fins. A plurality of the fins project from the base portion. The heat dissipation member can be installed in a liquid cooling jacket. The base portion and the liquid cooling jacket form a flow path. When a refrigerant flows through the flow path, heat of a heating element moves to the refrigerant (see, for example, Patent Literature 1).
Patent Literature 1: JP 2020-53623 A
Between a fin and a liquid cooling jacket, a certain gap (clearance) needs to be provided. If the gap is not provided, a fin may be deformed when a base portion is attached to the liquid cooling jacket, and there is a possibility that desired cooling performance cannot be obtained. Further, there is a possibility that a fin cannot be accommodated in the liquid cooling jacket due to positional variation when the fin is fixed to the base portion or assembly tolerance of the fin.
For this reason, a certain gap is provided in advance between the fin and the liquid cooling jacket. However, when a large amount of a refrigerant flows in this gap, an inflow amount of the refrigerant between the fins decreases, and there arises a problem that ability to cool the fin is lowered.
In view of the above circumstances, an object of the present disclosure is to provide a heat dissipation member capable of improving cooling performance in a configuration in which a gap is provided between a fin and a liquid cooling jacket.
An exemplary heat dissipation member of the present disclosure is a heat dissipation member that can be installed in a liquid cooling jacket, and includes a plate-shaped base portion that extends in a first direction along a direction in which a refrigerant flows and a second direction orthogonal to the first direction, and has thickness in a third direction orthogonal to the first direction and the second direction, one or a plurality of fin groups arranged side by side in the first direction, the fin group including a plurality of fins projecting from the base portion to one side in the third direction and arranged in the second direction, and a top plate portion provided at an end portion on one side in the third direction of the fin. A gap in the third direction is provided between the top plate portion and a top surface of the liquid cooling jacket that can be arranged on one side in the third direction of the top plate portion. The top plate portion has a plurality of first recessed portions that are recessed from a surface on one side in the third direction of the top plate portion to another side in the third direction and are arranged side by side in the first direction.
According to the exemplary heat dissipation member of the present disclosure, cooling performance can be improved in a configuration in which a gap is provided between the fin and the liquid cooling jacket.
Hereinafter, an exemplary embodiment of the present disclosure will be described with reference to the drawings.
Note that, in the drawings, with a first direction as an X direction, X1 indicates one side in the first direction, and X2 indicates another side in the first direction. The first direction is along a direction F in which a refrigerant W flows, and F1 indicates the downstream side and F2 indicates the upstream side. With a second direction orthogonal to the first direction as a Y direction, Y1 indicates one side in the second direction, and Y2 indicates another side in the second direction. With a third direction orthogonal to the first direction and the second direction as a Z direction, Z1 indicates one side in the third direction, and Z2 indicates another side in the third direction. Note that the above-described “orthogonal” also includes intersection at an angle slightly shifted from 90°. The above-described directions do not limit directions when a cooling device 110 and a heat dissipation member 1 are incorporated in various devices.
The heat dissipation member 1 includes a heat dissipation fin portion 10 and a base portion 2. The heat dissipation fin portion 10 is fixed to one side in the third direction with respect to the base portion 2. The liquid cooling jacket 100 includes an inlet flow path 100A arranged on another side in the first direction and an outlet flow path 100B arranged on one side in the first direction. The liquid cooling jacket 100 includes a top surface 100C arranged between the inlet flow path 100A and the outlet flow path 100B in the first direction.
In a state where the heat dissipation member 1 is not attached to the liquid cooling jacket 100, the top surface 100C is exposed to another side in the third direction. The heat dissipation member 1 is attached to the liquid cooling jacket 100 by fixing a surface 21 on one side in the third direction of the base portion 2 in the heat dissipation member 1 to a surface 100D on another side in the third direction of the liquid cooling jacket 100. In a state where the heat dissipation member 1 is attached, another side in the third direction of the top surface 100C is covered with the base portion 2, and a heat dissipation flow path 1001 is formed between the base portion 2 and the top surface 100C. The heat dissipation fin portion 10 is arranged inside the heat dissipation flow path 1001. The inlet flow path 100A, the heat dissipation flow path 1001, and the outlet flow path 100B are coupled in the first direction.
The refrigerant W flowing from the outside of the liquid cooling jacket 100 into the inlet flow path 100A flows inside the inlet flow path 100A to one side in the first direction and flows into the heat dissipation flow path 1001. The refrigerant W flowing through the heat dissipation flow path 1001 to one side in the first direction flows into the outlet flow path 100B and is discharged from the outlet flow path 100B to the outside of the liquid cooling jacket 100. A semiconductor device (not illustrated) (described later) is arranged on another side in the third direction of the base portion 2, and heat generated from the semiconductor device moves from the heat dissipation fin portion 10 to the refrigerant W flowing inside the heat dissipation flow path 1001, so that the semiconductor device is cooled.
Next, the heat dissipation member 1 will be described in more detail.
The heat dissipation member 1 is a device that cools a plurality of semiconductor devices 61A, 61B, 62A, 62B, 63A, and 63B (hereinafter, 61A and the like) (see
The semiconductor devices 61A and the like are a power transistor of an inverter included in a traction motor for driving a wheel of a vehicle, for example. The power transistor is, for example, an insulated gate bipolar transistor (IGBT). In this case, the heat dissipation member 1 is mounted on the traction motor. The number of semiconductor devices may be more than one other than six, or may be one.
As described above, the heat dissipation member 1 can be installed in the liquid cooling jacket 100, and includes the base portion 2 and the heat dissipation fin portion 10. The heat dissipation fin portion 10 includes an upstream side fin group 3, a center fin group 4, and a downstream side fin group 5.
The base portion 2 has a plate shape that extends in the first direction and the second direction and has thickness in the third direction. The base portion 2 is made from metal having high thermal conductivity, such as a copper alloy.
The upstream side fin group 3, the center fin group 4, and the downstream side fin group 5 (hereinafter, the fin groups 3, 4, and 5) are arranged on one side in the third direction of the base portion 2 from another side (upstream side) in the first direction toward one side (downstream side) in the first direction in this order. As described later, the fin groups 3, 4, and 5 are fixed to the surface 21 on one side in the third direction of the base portion 2 by brazing, for example.
When viewed in the third direction, the semiconductor devices 61A and 61B overlap the upstream side fin group 3, the semiconductor devices 62A and 62B overlap the center fin group 4, and the semiconductor devices 63A and 63B overlap the downstream side fin group 5.
When the refrigerant W is supplied to the upstream side fin group 3 from a place further on the upstream side than the upstream side fin group 3, the refrigerant W sequentially flows through the fin groups 3, 4, and 5 and is discharged from the downstream side fin group 5 to the downstream side. At this time, heat generated from the semiconductor devices 61A and the like moves to the refrigerant W via the base portion 2 and the fin groups 3, 4, and 5. By the above, the semiconductor devices 61A and the like are cooled.
Here, an example of a specific method of forming the heat dissipation fin portion 10 (fin groups 3, 4, and 5) will be described with reference to
The fin groups 3, 4, and 5 are constituted as what is called a stacked fin by arranging a plurality of fin plates FP in the second direction. The fin plate FP is constituted by a metal plate extending in the first direction, and is constituted by, for example, a copper plate. Note that each of fin plates FP1, FP2, and FP3 illustrated in the diagram is a type of the fin plate FP. That is, FP is used as an overall reference sign for a fin plate.
The first fin 30 includes a side plate portion 30A, a bottom plate portion 30B, and a top plate portion 30C. The side plate portion 30A has a flat plate shape extending in the first direction and the third direction with a thickness direction in the second direction. The bottom plate portion 30B is formed by being bent from an end portion on another side in the third direction of the side plate portion 30A to another side in the second direction. The top plate portion 30C is formed by being bent from an end portion on one side in the third direction of the side plate portion 30A to another side in the second direction. That is, the top plate portion 30C is bent in the second direction at an end portion on one side in the third direction of the side plate portion 30A. Note that the top plate portion 30C is provided to be divided into one side in the first direction and another side in the first direction of a notch portion 301. The bottom plate portion 30B and the top plate portion 30C face each other in the third direction. By the above, the first fin 30 has a rectangular U-shaped cross section in a cross section orthogonal to the first direction.
Note that the bottom plate portion 30B and bottom plate portions 40B and 50B described later are a part of a bottom plate portion BT extending over the entire length in the first direction of the first fin plate FP1.
The second fin 40 is arranged on one side in the first direction of the first fin 30, and includes a side plate portion 40A, a bottom plate portion 40B, and a top plate portion 40C. Since a configuration of the second fin 40 is similar to the configuration of the first fin 30, detailed description of the configuration will be omitted here. The top plate portion 40C is provided to be divided into one side in the first direction and another side in the first direction of a notch portion 401 described later.
The third fin 50 is arranged on one side in the first direction of the second fin 40, and includes a side plate portion 50A, a bottom plate portion 50B, and a top plate portion 50C. Since a configuration of the third fin 50 is similar to the configuration of the first fin 30, detailed description of the configuration will be omitted here. The top plate portion 50C is provided to be divided into one side in the first direction and another side in the first direction of a notch portion 501 described later.
A coupling fin 71 is arranged between the first fin 30 and the second fin 40. The coupling fin 71 couples the fins 30 and 40 in the first direction. A coupling fin 72 is arranged between the second fin 40 and the third fin 50. The coupling fin 72 couples the fins 40 and 50 in the first direction.
Further, as to a configuration of the second fin plate FP2, a difference in configuration between the second fin plate FP2 and the first fin plate FP1 is that only a part of the bottom plate portion BT is arranged without the coupling fin 71 being arranged between the first fin 30 and the second fin 40, and only a part of the bottom plate portion BT is arranged without the coupling fin 72 being arranged between the second fin 40 and the third fin 50.
In the heat dissipation fin portion 10, the third fin plate FP3 (see
Note that, as illustrated in
By checking the recessed portion 3C, a worker can prevent an attachment direction error when attaching the heat dissipation member 1. Note that an end portion fin group may be formed at an end portion on one side in the first direction of the downstream side fin group 5, but is desirably provided in the upstream side fin group 3 as illustrated in
As described above, the heat dissipation fin portion 10 (fin groups 3, 4, and 5) are formed with various ones of the fin plates FP arranged in the second direction and integrated by, for example, riveting or the like. The formed heat dissipation fin portion 10 is fixed to the surface 21 on one side in the third direction of the base portion 2 by brazing, for example. As described above, by constituting the heat dissipation fin portion 10 by using the fin plate FP having a configuration in which the fins 30, 40, and 50 are integrated in the first direction, it is possible to increase rigidity of the heat dissipation member 1 and prevent deflection on the base portion 2 due to water pressure of the refrigerant W also in a case where thickness of the base portion 2 is reduced for thermal conductivity.
Note that, as illustrated in
Further, the heat dissipation fin portion 10 is divided into the fin groups 3, 4, and 5 by the open slot as described above, but may include only one fin group without providing the open slot.
In other words, the heat dissipation member 1 includes one or a plurality of the fin groups 3, 4, and 5 arranged side by side in the first direction constituted by a plurality of the fins 30, 40, and 50 projecting from the base portion 2 to one side in the third direction arranged side by side in the second direction, and the top plate portions 300, 40C, and 50C provided at an end portion on one side in the third direction of the fins 30, 40, and 50.
In a state where the heat dissipation member 1 is attached to the liquid cooling jacket 100, as illustrated in
In a case where a gap (clearance) is provided between a fin and a top surface of a liquid cooling jacket like the gap S, if a large amount of a refrigerant flows in the gap, a flow rate of a refrigerant flowing between fins decreases, and ability to cool a fin with a refrigerant is lowered. As compared with the case where a fin is not provided with a top plate portion as in the present embodiment, flow path resistance of the gap increases, and thus a flow rate of a refrigerant flowing between fins increases. In the present embodiment, the top plate portion is further improved as described below.
That is, the top plate portion 30C has a plurality of the first recessed portions 302A that are recessed from a surface on one side in the third direction of the top plate portion 30C to another side in the third direction and are arranged side by side in the first direction. By providing the first recessed portion 302A, turbulent flow is generated in a refrigerant W1 flowing through the gap S due to a corner portion C in the first recessed portion 302A, and flow path resistance in the gap S increases. As a result, a flow rate of a refrigerant flowing from the most upstream side into a flow path between the side plate portions 30A adjacent to each other in the second direction increases, and a flow rate of a refrigerant W2 flowing between the fins 30 increases. By the above, ability to cool the fin 30 with a refrigerant is improved, and cooling performance for cooling the semiconductor devices 61A and 61B can be improved.
Furthermore, the top plate portion 30C has a plurality of the second recessed portions 302B that are recessed from a surface on another side in the third direction of the top plate portion 30C to one side in the third direction and are arranged side by side in the first direction. Due to a corner portion C2 in the second recessed portion 302B, turbulent flow is generated in a refrigerant W21 flowing in the vicinity of the second recessed portion 302B on another side in the third direction of the top plate portion 30C. For this reason, flow velocity distribution in the third direction is generated between the fins 30, and a refrigerant W22 flows preferentially in a region farther toward the base portion 2 than the vicinity of the second recessed portion 302B. By the above, the semiconductor devices 61A and 61B arranged on another side in the third direction of the base portion 2 can be easily cooled.
The first recessed portion 302A and the second recessed portion 302B are coupled in the third direction. By the above, the recessed portions 302A and 302B can be easily formed by forming the slit 302 penetrating in the third direction.
Further, since the top plate portion 30C is bent in the second direction at an end portion on one side in the third direction of the side plate portion 30A and can be easily formed by press working, the first recessed portion 302A can be easily formed.
Note that the top plate portions 40C and 50C of the fins 40 and 50 can also achieve a similar effect by a similar configuration to the top plate portion 30C.
That is, the top plate portion 30C has the bent portions 303 and 304 that are bent toward another side in the third direction in at least one of an end portion on one side in the first direction and an end portion on another side in the first direction of the first recessed portion 302A and the second recessed portion 302B. By the above, due to an end portion on another side in the third direction of the bent portions 303 and 304, turbulent flow is more likely to be generated in the refrigerant W21 flowing in the vicinity of the second recessed portion 302B on another side in the third direction of the top plate portion 30C, and a refrigerant can more preferentially flow to the base portion 2 side.
The number of slits provided in the top plate portion as described above will be described with reference to
Regions R1, R2, and R3 illustrated in
That is, the number of a plurality of the first recessed portions 302A, 402A, and 502A arranged side by side in the same lengths L1, L2, and L3 in the first direction increases from the upstream side to the downstream side. Due to temperature rise of the refrigerant W, cooling performance becomes lower toward the downstream side. In view of the above, by increasing the number of the first recessed portions toward the downstream side, cooling performance on the downstream side can be improved, and a temperature difference between heating elements (the semiconductor devices 61A and the like) can be reduced from the upstream side to the downstream side.
More specifically, as described above, in a case where the fin groups 3, 4, and 5 are included in the regions R1, R2, and R3, respectively, an open slot is provided between the fin groups 3 and 4 and between the fin groups 4 and 5. By the above, by increasing the number of slits toward the downstream side, cooling performance on the downstream side can be improved by a refrigerant drawn into between the fins from the gap S.
Note that the configuration may be such that only one fin group is provided without providing an open slot, and the number of slits included in regions having the same length in the first direction is increased toward the downstream side. By the above, by increasing the number of slits toward the downstream side, cooling performance on the downstream side can be improved by a refrigerant preferentially flowing to the base portion 2 side between fins.
An end portion in the second direction of the fin group may have a configuration below.
That is, the side plate portions 30At2 and 30At1 arranged at both ends in the second direction in the fin group 3 have a third recessed portion recessed inward in the second direction and arranged side by side in the first direction. According to such a configuration, due to a corner portion in the third recessed portion, turbulent flow is generated in the vicinity of the third recessed portion, and flow path resistance on both outer sides in the second direction of the fin group 3 increases.
Therefore, a flow rate of the refrigerant W flowing into the fin group 3 increases, and cooling performance can be improved.
Note that, also in the fin groups 4 and 5, a slit may be provided at both end portions in the second direction similarly to the fin group 3.
As illustrated in
In the configuration illustrated in
The spoiler 8 includes a facing surface 8S facing a direction in which the refrigerant W flows, that is, one side in the first direction. The spoiler 8 has a function of interrupting flow of the refrigerant W by the facing surface 8S. Turbulent flow of the refrigerant W is easily generated in the vicinity of the facing surface 8S, and cooling performance by the fin 40 can be improved. Further, the spoiler 8 is inclined to one side in the first direction and another side in the third direction. This makes it possible to guide the refrigerant W to the base portion 2 side by the spoiler 8, and cooling performance can be improved.
Note that the single spoiler may have a configuration in which the spoiler 8 is provided on the side 80B side, in addition to the configuration illustrated in
As described above, the fins 40 and 50 have the spoiler 8 projecting in the second direction from the side plate portions 40A and 50A. Since turbulent flow is generated in the vicinity of the spoiler 8, cooling performance of the fins 40 and 50 can be further improved.
Further, as illustrated in
That is, the number of the spoilers 8 included in each of a plurality of the fins 40 and 50 arranged in the first direction increases toward one side in the first direction. By the above, cooling performance can be improved in the fin 50 on the downstream side where cooling performance is more required.
The embodiment of the present disclosure is described above. Note that the scope of the present disclosure is not limited to the above embodiment. The present disclosure can be implemented by making various changes to the above embodiment without departing from the gist of the invention. Further, the matters described in the above embodiment can be optionally combined together, as appropriate, as long as there is no inconsistency.
For example, the fin group is not limited to a stacked fin, and a plurality of pin fins projecting in a columnar shape from the base portion 2 to one side in the third direction may be arranged side by side. In this case, a top plate portion is provided at an end portion on one side in the third direction of the pin fin.
Further, for example, a vapor chamber or a heat pipe may be provided between a heating element and a heat dissipation member.
The present disclosure can be used for cooling various heating elements.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2022-048851 | Mar 2022 | JP | national |
The present application is a National Phase of International Application No. PCT/JP2023/008578 filed Mar. 7, 2023, which claims priority to Japanese Application No. 2022-048851, filed Mar. 24, 2022.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2023/008578 | 3/7/2023 | WO |