The present invention refers to a heat exchanger plate for a plate package for a plate heat exchanger according to the preamble of claim 1. The invention also refers to a pair of heat exchanger plates comprising a first heat exchanger plate and a second heat exchanger plate according to the preamble of claim 8. Furthermore, the invention refers to a plate package for a plate heat exchanger according to the preamble of claim 17.
Such plate heat exchangers with heat exchanger plates of the initially defined kind comprise commonly a central heat transfer area with a so-called herringbone pattern, which means that the corrugations of a parallel ridges and valleys of adjacent plates abut each other in such a way that substantially point-shaped contact surfaces are formed between the plates, and with distribution areas at the portholes on the end areas of the heat exchanger plates. The distribution areas are commonly provided with so-called distribution patterns (“chocolate patterns”), i.e. the corrugations of adjacent plates are designed in such a way that they form substantially line shaped contact surfaces between adjacent plates. In the transition between the distribution area and the central heat transfer area, i.e. where the corrugation patterns change design, the strength becomes somewhat reduced than at the central heat transfer area proper and the distribution areas proper. The reason therefor is that the different construction methods of the corrugation patterns, which means that the herringbone pattern has many small closely positioned contact surfaces whereas the distribution pattern has large but few contact surfaces with a free structure therebetween.
The pattern with high NTU gives the distance A1 along the width between the contact surfaces, which is significantly larger than the corresponding distance A2 of the pattern with low NTU. In the transition to the distribution area, this is of great importance for the strength since the contact surfaces have to take a part of the load on the distribution area. If the distance A1 is compared with A2 it can be seen that A1 is twice as long as A2. Since the number of contact surfaces in the row is reciprocally proportional to the distance, the pattern with low NTU will give twice as many support points as the pattern with high NTU along the transition to the distribution area. The longer the distance along the width between the contact surfaces is, the larger the load on each contact surface will be, and it is difficult to avoid large free surfaces which are highly loaded. In addition to a higher load on the contact surfaces on the pattern with high NTU, a collapsing load for the fields in the distribution area also becomes lower.
The heat exchanger plate with pattern with high NTU on the central heat transfer area will thus determine the maximal pressure performance for the heat exchanger plates in the cases when this area is dimensioning. If the heat exchanger plates always are provided with a pattern with low NTU on the central heat transfer surface, the above mentioned strength problems will not occur. However, in many cases it is desirable to use a so-called pattern with high NTU on the central heat transfer area in order to obtain a high heat transfer.
U.S. Pat. No. 4,781,248 discloses a heat exchanger plate of the initially defined type. This heat exchanger plate is intended to be included in a plate package for a plate heat exchanger. It is especially referred to
The object of the present invention is to avoid the problem mentioned above at the transition between the distribution area and the central heat transfer area. More precisely, the object is to provide an improved strength at the transition between the distribution area and the central heat transfer area.
This object is achieved by the heat exchanger plate initially defined, which is characterized in that the central heat transfer area comprises at least a first transition area, which adjoins the first distribution area along the borderline and which has projections and depressions which are adapted to abut depressions and projections, respectively, of a central heat transfer area of adjacent heat exchanger plates in the plate package for forming second contact surfaces which are positioned at a second distance from each other along said direction which is substantially parallel with the borderline, wherein the second distance is significantly shorter than the first distance.
By such a transition area substantially more support points between adjacent plates are achieved in the proximity of the distribution area so that the plate package in a better way may resist the load which the plate package is subjected to during operation. The support points along a line in parallel with the borderline will be substantially more closely positioned and thus substantially more than according to the previously known technique, in particular when the central heat transfer area has a so called pattern with high NTU.
According to an embodiment of the invention, the central heat transfer area has a corrugation, which forms said projections and depressions and which extends along a direction forming an acute first angle with the centre axis, wherein the first transition area has a corrugation, which forms said projections and depressions and which extends in a direction forming an acute second angle with the centre axis, and wherein the first angle is significantly larger than the second angle. The pattern of the transition area may according to this embodiment be designed as a herringbone pattern with a relatively low flow resistance, i.e. a so-called pattern with low NTU.
According to a further embodiment of the invention, at least some of the second contact surfaces are provided along at least one line extending in parallel with the borderline and located at a distance from the borderline, which distance is relatively small and significantly shorter than the second distance. In such a way, the support points between adjacent heat exchanger plates will be positioned close to the distribution area and contribute to an improved strength in this part of the heat exchanger plate.
According to a further embodiment of the invention, said direction extends substantially perpendicularly to the centre axis.
According to a further embodiment of the invention, the projections and depressions of the transition area are designed in such a way that the second contact surfaces obtain an approximate point-shape when the heat exchanger plate is provided in the plate package adjacent to another heat exchanger plate.
According to a further embodiment of the invention, the projections and depressions of the distribution area are adapted to abut depressions and projections, respectively, of adjacent heat exchanger plates in the plate package for forming third contact surfaces. Furthermore, the projections and depressions of the distribution area may be designed in such a way that the third contact surfaces obtain an approximate line-shape when the heat exchanger plate is provided in the plate package adjacent to another heat exchanger plate. Such a design includes a so called distribution pattern.
The object is also achieved by the initially defined pair of heat exchanger plates, which is characterized in that the central heat transfer area of at the least the first heat exchanger plate comprises at least a first transition area, which adjoins the first distribution area along the borderline and which in relation to the extension plane has projections and depressions which are adapted to abut depressions and projections, respectively, of a central heat transfer area of the second heat exchanger plate for forming second contact surfaces which are positioned at a second distance from each other along said first direction which is substantially parallel with the borderline, wherein the second distance is significantly shorter than the first distance.
Preferred embodiments of this pair of heat exchanger plates are defined in the dependent claims 9-16.
Furthermore the object is achieved by the initially defined plate package which is characterized in that the central heat transfer area of at least the first heat exchanger plates comprises at least a first transition area, which adjoins the first distribution area along the borderline and which in relation to the extension plane has projections and depressions which are adapted to abut depressions and projections, respectively, of a central heat transfer area of the second heat exchanger plates for forming second contact surfaces which are positioned at a second distance from each other along said first direction which is substantially parallel with the borderline, wherein the second distance is significantly shorter than the first distance.
Preferred embodiment of the plate package are defined in the dependent claims 18-25.
The present invention is now to be explained more closely through a description of various embodiments and with reference to the drawings attached hereto.
The plate heat exchanger comprises a first inlet 20 for the first medium, a first outlet 21 for the first medium, a second inlet 22 for the second medium and a second outlet 23 for the second medium. The inlets and outlets 20-23 extend through the frame plate 12 and the plate package 10.
A first distribution area 34 extends on the first end area 31 and adjoins the central heat transfer area 33 along a first borderline 35. A second distribution area 36 extends on the second end area 32 and adjoins the central heat transfer area 33 along a second borderline 37. In the embodiments disclosed, the borderlines 35 and 37 are substantially perpendicular to the centre axis x. It is to be noted, however, that the borderlines 35 and 37 may have a certain inclination in relation to the centre axis x, may be curved or extend in different directions along different portions of the borderlines 35, 37.
Each heat exchanger plate 11 also comprises four portholes 41, 42, 43 and 44 for the inlets and outlets 20-23. The portholes 41 and 44 are provided on the first end area 31 and the portholes 42 and 43 on the second end area 32. Between each pair of heat exchanger plates 11, a first gasket 45 is provided for defining a first plate interspace for the first medium between two adjacent heat exchanger plates and a second plate interspace for the second medium between two adjacent heat exchanger plates 11. The first plate interspaces communicate with the first inlet 20 and the first outlet 21 via two of the portholes 41-44. The second plate interspaces communicate with the second inlet 22 and the second outlet 23 via two of the portholes 41-44.
The central heat transfer area 33 has in relation to the central extension plane p-p a pattern or a corrugation of projections 51 and depressions 52, which form parallel ridges and valleys and are adapted to abut depressions 52 and projections 51, respectively, on a central heat transfer area 33 of adjacent heat exchanger plates 11 in the plate package 10 in such a way that first contact surfaces 54 are formed between the projections 51 and depressions 52. In
In the embodiments disclosed, the corrugation of parallel projections 51 and depressions 52 of the central heat transfer area 33 extend in a direction forming an acute first angle α with the centre axis x, see
The central heat transfer area 33 also comprises a first transition area 58 which adjoins the first distribution area 31 along the borderline 35, and a second transition area 59, which adjoins the second distribution area 32 along the borderline 37. Each of the first and second transition areas 58, 59 has in relation to the central extension plane p-p a pattern or a corrugation of projections 61 and depressions 62. These projections 61 and depressions 62 are adapted to abut depressions and projections, respectively, of a central heat transfer area 33 of an adjacent heat exchanger plate 11 in such a way that second contact surfaces 64 are formed. The depressions and projections of the central heat transfer area 33 of the adjacent heat exchanger plate 11 may then be formed by either the depressions 62 and projections 61 of a transition area 58, 59 of the central heat transfer area 33 of the adjacent heat exchanger plate 11, see
The first distribution area 34 and the second distribution area 36 both have in relation to the extension plane p-p also a pattern or a corrugation of projections 71 and depressions 72, which are adapted to abut depressions 72 and projections 71, respectively, of a distribution area 34, 36 of adjacent heat exchanger plates 11 in the plate package 10 for providing a uniform distribution of the respective medium conveyed from one of the port holes 41, 43 to the central heat transfer area 33 or for conveying in a favourable manner the respective medium from the central heat transfer area 33 to one of the port holes 42, 44. The distribution areas 34, 36 are designed in such a way that the pattern of projections 71 and depressions 72 gives a relatively small flow resistance, especially in relation to the flow resistance of a central heat transfer area 33 with a pattern with high NTU.
The projections 71 and depressions 72 of the distribution area 33 are adapted to abut depressions 72 and projections 71, respectively, of adjacent heat exchanger plates 11 in such a way that third contact surfaces 74 are formed between the projections 71 and the depressions 72, which surfaces obtain an approximate line shape when a heat exchanger plate 11 is provided adjacent to another heat exchanger plate 11 which is rotated 180° in the extension plane p-p. A pattern of projections 71 and depressions 72 of the distribution areas 34, 36 is in the embodiments disclosed designed as a so-called distribution pattern.
The first transition area 58 and the second transition area 59 have a respective pattern or a respective corrugation, which forms said projections 61 and depressions 62 and which extends in a direction forming an acute second angle β with the centre axis x, see
In the embodiment disclosed in
Furthermore, some of the second point-shaped contact surfaces 64 are provided along at least one line which extends in parallel with the borderline 35, 37 and is located at a distance B1 from the borderline 35, 37, which distance is relatively small. Especially, the distance B1 is significantly shorter than the second distance A4.
In the embodiment disclosed in
The present invention is not limited to the embodiments disclosed but may be varied and modified within the scope of the following claims.
Number | Date | Country | Kind |
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0501561-5 | Jul 2005 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE2006/000575 | 5/18/2006 | WO | 00 | 10/31/2007 |