Heat exchanger plate and heat exchanger

The present invention relates to a stacked-plate heat exchanger, which is particularly useful for heat exchanging a first medium in the form of a liquid to a second medium in the form of a gas. A particularly advantageous application of the present heat exchanger is for air coolers.

The invention also relates to heat exchanging plate designs that are particularly suited for use in such heat exchangers.

Stacked-plate heat exchangers are known as such and for many different applications, for instance from EP2682702B1 and EP0186592B1. Such stacked-plate heat exchangers may be arranged with flow channels for different media to be heat exchanged, being formed between adjacent heat exchanging plates in a stack of such plates, and in particular delimited by corresponding heat exchanging surfaces on such plates.

The plates are known to be manufactured from relatively thin, stamped sheet metal pieces, which metal pieces can be joined to form the heat exchanger. Such heat exchangers can be made relatively efficient. Dimples arranged on the plates and in contact with each other across plates provide good mechanical stability for such heat exchangers.

Individual heat exchanging plates are furthermore known to be provided with through holes for passage of a heat-exchanged medium. This is shown, for instance, in DE1501607A1.

In many heat exchanging applications, in particular when heat exchanging a gaseous medium to another medium, there is a trade-off between adequate mechanical stability and a desired low gas pressure drop through the heat exchanges. The more contacting dimples or other connecting indentations in the gas passage channels between plates, the higher mechanical stability, but also the higher pressure drop. It would be desirable to provide a heat exchanger with both high mechanical stability and low pressure drop.

Such a heat exchanger should also offer high thermal heat exchanging efficiency while being able to maintain a large throughput of heat-exchanged media.

Furthermore, such a heat exchanger should be easy to produce with high reliability in terms of final product quality.

EP 17187364.9 describes a solution in which bridge-shaped indentations comprising through holes are used, solving the above described problems. The present invention is a further development of the ideas described in this prior application, providing even better stability, thermal efficiency as well as cost-efficient production.

Hence, the invention relates to a plate for a heat exchanger between a first medium and a second medium, the plate being associated with a main plane of extension and a height direction perpendicular to said main plane, and comprising a first heat transfer surface on a first side of the plate, arranged to be in contact with the first medium flowing along said first side; a second heat transfer surface on a second side of the plate, arranged to be in contact with the second medium flowing along said second side; a plurality of indentations in the plate, formed by the material of the plate bulging out locally in the said plate height direction, of which a plurality are bridge-shaped indentations comprising two respective through-holes in the plate, as well as a respective bridge part forming a passage between the said through-holes, and wherein the passage has a general direction being substantially parallel to a general flow direction of the second medium past the bridge-shaped indentation in question, which plate is characterised in that, for at least a plurality of the said bridge-shaped indentations, the shape of the respective bridge part, in a cross-section taken perpendicularly to both the main plane and to the said general direction of the passage in question, comprises a local minimum, so that the height of the bridge part, in said cross-section, first increases, then decreases to the said local minimum, and then again increases.

In the following, the invention will be described in detail, with reference to exemplifying embodiments of the invention and to the enclosed drawings, wherein:

FIG. 1a is a perspective view showing a first heat exchanging plate, as seen from a top side of said first plate, showing a second surface of the first plate;

FIG. 1b is a perspective view showing the first plate from a bottom side, showing a first surface of the first plate;

FIG. 1c is plan top view of the first plate;

FIG. 1d is a plan side view of the first plate;

FIG. 1e is a perspective view of a first heat exchanger, comprising the first plate;

FIG. 1f is a plan side view of the first heat exchanger;

FIG. 1g is a perspective cross-sectional view of the first heat exchanger, with the cross-section taken perpendicularly to a main plane of the first plate and parallel to a second medium general flow direction of the first heat exchanger;

FIG. 1h is a perspective cross-sectional view of the first heat exchanger, with the cross-section taken perpendicularly to a main plane of the first plate and perpendicular to a second medium general flow direction of the first heat exchanger;

FIG. 1i is a perspective cross-sectional view of the first heat exchanger, with the cross-section taken parallel to a main plane of the first plate, which cross-section is taken through a plate rather than between plates;

FIG. 1j is a perspective view of a heat exchanging plate stack comprised in the first heat exchanger;

FIG. 1k is a detail of the perspective of FIG. 1j;

FIG. 2a is a perspective view of a second heat exchanging plate, as seen from a top side of said second plate, showing a second surface of the second plate;

FIG. 2b is a perspective view showing the second plate from a bottom side, showing a first surface of the second plate;

FIG. 2c is a plan top view of the second plate;

FIG. 2d is a perspective view of a second heat exchanger, comprising the second plate;

FIG. 2e is a perspective cross-sectional view of the second heat exchanger;

FIG. 3a is a perspective view of a third heat exchanging plate, as seen from a top side of said third plate, showing a second surface of the third plate;

FIG. 3b is a perspective view showing the third plate from a bottom side, showing a first surface of the third plate;

FIG. 3c is a plan top view of the third plate;

FIG. 3d is a perspective view of a third heat exchanger, comprising the third plate;

FIG. 4a is a perspective view of a fourth heat exchanging plate, as seen from a top side of said fourth plate, showing a second surface of the fourth plate;

FIG. 4b is a perspective view showing the fourth plate from a bottom side, showing a first surface of the fourth plate;

FIG. 4c is a plan bottom view of the fourth plate;

FIGS. 4d and 4e are respective detail perspective views of the fourth plate;

FIG. 5a is a perspective view of a fifth heat exchanging plate, as seen from a top side of said fifth plate, showing a second surface of the fifth plate;

FIG. 5b is a perspective view showing the fifth plate from a bottom side, showing a first surface of the fifth plate;

FIG. 5c is a plan bottom view of the fifth plate;

FIG. 5d is a detail perspective views of the fifth plate;

FIG. 6a is a perspective view of a sixth heat exchanging plate, as seen from a top side of said sixth plate, showing a second surface of the sixth plate;

FIG. 6b is a perspective view showing the sixth plate from a top side, showing a first surface of the sixth plate;

FIG. 6c is a plan bottom view of the sixth plate;

FIG. 6d is a detail perspective views of the sixth plate;

FIG. 7a is a perspective view of a seventh heat exchanging plate, according to the invention, as seen from a top side of said seventh plate, showing a second surface of the seventh plate;

FIG. 7b is a perspective view showing the seventh plate from a bottom side, showing a first surface of the seventh plate;

FIG. 7c is a plan bottom view of the seventh plate;

FIGS. 7d is a detail perspective view of the seventh plate;

FIG. 7e is a perspective detail view of a stack of several ones of the seventh plate;

FIG. 8a is a perspective view of a eighth heat exchanging plate, according to the invention, as seen from a top side of said eighth plate, showing a second surface of the eighth plate;

FIG. 8b is a perspective view showing the eighth plate from a bottom side, showing a first surface of the eighth plate;

FIG. 8c is a plan bottom view of the eighth plate;

FIGS. 8d is a detail perspective view of the eighth plate; and

FIG. 8e is a perspective detail view of a stack of several ones of the eighth plate.

Across all reference numbers in all Figures, the same two last digits denote same or corresponding parts. In addition, all exemplifying embodiments illustrated in the Figures share the same three digit reference numbers for same parts.

The first, second, third, fourth, fifth and sixth plates are not according to the present invention. To the contrary, the seventh and the eighth plates are according to the invention. It is realized that the inventive idea, as defined in claim 1 of the present invention, is applicable to the first, second, third, fourth, fifth and sixth plates also, for instance by adding a structure with a local minimum to the bridge-shaped parts comprised in these plates. Hence, these first-sixth plates are described herein in order to demonstrate the whole scope of the present invention.

Hence, in FIGS. 1e-1k; 2d; and 3d, a heat exchanger 100; 200; 300 according to a first aspect is shown, which heat exchanger 100; 200; 300 is arranged for heat exchange between a first medium and a second medium.

The heat exchanger 100; 200; 300 comprises a main inlet 101; 201; 301 for the first medium and a main outlet 102; 202, 302 for the first medium.

The heat exchanger 100; 200; 300 also comprises a plurality of heat exchanging sheet metal plates 110; 210; 310. It is noted that such heat exchanging plates 410; 510; 610;710;810, suitable for use in such a heat exchanger, are also illustrated in FIGS. 4a-8e. FIGS. 1a-1d; 2a-2c; and 3a-3c also illustrate plates 110, 210, 310 in more detail.

The said plates 110; 210; 310; 410; 510; 610;710;810 are associated with a respective substantially parallel main plane P of extension and a height direction H perpendicular to said main plane P.

Moreover, each plate 110; 210; 310; 410; 510; 610; 710; 810 comprises a plate inlet 111; 211; 311; 411; 511; 611; 711; 811 for the first medium, which plate inlet is connected to the said main inlet 101; 201; 301 in question for the first medium. Similarly, each plate 110; 210; 310; 410; 510; 610; 710; 810 comprises a plate outlet 112; 212; 312; 412; 512; 612; 712; 812 for the first medium, connected to the said main outlet 102; 202; 302 for the first medium.

Also, each plate 110; 210; 310; 410; 510; 610; 710; 810 comprises a respective first heat transfer surface 114; 214; 314; 414; 514; 614; 714; 814 on a first side 113; 213; 313; 413; 513; 613; 713; 813 of the plate 110; 210; 310; 410; 510; 610; 710; 810 in question, arranged to be in contact with the first medium flowing along said first side 113; 213; 313; 413; 513; 613; 713; 813. Correspondingly, each plate 110; 210; 310; 410; 510; 610; 710; 810 comprises a respective second heat transfer surface 116; 216; 316; 416; 516; 616; 716; 816 on a second side 115; 215; 315; 415; 515; 615; 715; 815 of the plate 110; 210; 310; 410; 510; 610; 710; 810 in question, arranged to be in contact with the second medium flowing along said second side 115; 215; 315; 415; 515; 615; 715; 815. The first medium is hence arranged to flow along the first heat transfer surface 114; 214; 314; 414; 514; 614; 714; 814, with direct thermal contact therewith, while the second medium is arranged to flow along the second heat transfer surface 116; 216; 316; 416516; 616; 716; 816, with direct thermal contact there-with.

In the exemplifying plates 110, 210, 310, 410, 510, 610; 710; 810 shown in the Figures, it is noted that the respective first medium is arranged not to contact the entire first heat transfer surface 114; 214; 314; 414; 514; 614; 714; 814 in question, since the first side 113; 213; 313; 413; 513; 613; 713; 813 of one plate is arranged to abut the respective first side 113; 213; 313; 413; 513; 613; 713; 813 of an adjacent plate in the plate stack. The parts of the respective first heat transfer surface 114; 214; 314; 414; 514; 614; 714; 814 arranged to contact the first medium are in fact those forming the first medium flow channels 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805-805″. See below.

Hence, the first medium is arranged to enter the heat exchanger 100; 200; 300 via said main inlet 101; 201; 301; to thereafter be distributed, in a parallel flow fashion, to the respective inlet 111; 211; 311; 411; 511; 611; 711; 811 of each plate 110; 210; 310; 410; 510; 610; 710; 810 comprised in the heat exchanger 100; 200; 300; to flow along said first heat transfer surface 114; 214; 314; 414; 514; 614; 714; 814; to exit via the respective plate outlet 112; 212; 312; 412; 512; 612; 712; 812 for the first medium; to be collected, in a parallel flow fashion, and exit as one single flow through the heat exchanger main outlet 102; 202, 302 for the first medium. During such flow, the first medium is in general heat exchanged to the second medium via the sheet metal material of each plate 110; 210; 310; 410; 510; 610; 710; 810, between the first 113; 213; 313; 413; 513; 613; 713; 813 and second 115; 215; 315; 415; 515; 615; 715; 815 sides, and in particular between the first 114, 214, 314, 414, 514, 614; 714; 814 and second 116, 216, 316, 416, 516, 616; 716; 816 heat transfer surfaces. At the bridge-shaped indentations 130, 230, 330, 430, 530, 630; 730; 830 described below, the second medium will directly contact both sides of the plate in question, resulting in that these structures locally accumulate or disseminate thermal energy, and that such energy is led to other parts of the same plate, resulting in the said heat exchange.

Preferably, the first and second medium never come into direct contact with each other during their respective flows through the heat exchanger 100; 200; 300. Hence, the heat exchanger 100; 200; 300 preferably further comprises a respective main inlet and a respective main outlet for the second medium, arranged so as to keep the first and second media separated throughout the respective flows through the heat exchanger 100; 200; 300.

According to the said first aspect, each plate 110; 210; 310; 410; 510; 610; 710; 810 comprises a respective plurality of indentations 120, 130, 140; 220, 230, 240; 320, 330, 340; 420, 430, 440; 520, 530, 540; 620, 630, 640; 720, 730, 740; 820, 830, 840 in the plate in question, formed by the sheet metal of the plate in question bulging out locally in the said plate height direction H. It is noted that the height “direction” may refer to either of the two opposite directions along the height direction H vector as illustrated in the Figures. Various types of such indentations will be exemplified below. It is specifically noted that an “indentation”, as the term is used herein, means any departure from the main plane P of extension of the plate in question in the height direction H. Hence, the plate in question may bulge out in either height direction H from the main plane P. If not stated otherwise, it is preferred that such indentations do not comprise, and are not formed by the creation of, through holes through the metal sheet material. However, at least each one of the bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830 described below do comprise such a through hole.

Further according to the first aspect, the plates 110; 210; 310; 410; 510; 610; 710; 810 are fastened, preferably permanently fastened, preferably brazed, together in a stack on top of each other, with their respective main planes P substantially parallelly arranged. Also, there are at least two different types of plates, where the stack comprises plates of a first type 104a; 204a; 304a and plates of a second type 104b; 204b; 304b that are arranged alternatingly in said stack. Preferably, the said plates of said first type 104a; 204a; 304a are preferably identical among them, and the said plates of said second type 104b; 204b; 304b are also preferably identical among them. Further, the plates of the first type 104a; 204a; 304a preferably have a shape which is a mirror image of a corresponding shape of the plates of the second type 104b; 204b; 304b. In addition or alternatively, the plates of the first type 104a; 204a; 304a and the plates of the second type 104b; 204b; 304b all have identical shape, but the plates of the first type 104a; 204a; 304a are arranged with 180° rotation, in the main plane P, as compared to the plates of the second type 104b; 204b; 304b in said stack. The exemplifying plates 110, 210, 310, 410, 510, 610; 710; 810 shown in the Figures are in fact all examples of such identical but rotated plate pair plates. It is, however, realized that the first and second type plates may be non-identical also.

It is realized that, even though the stack comprises only plates of said first 104a; 204a; 304a and second 104b; 204b; 304b types, apart possibly for any stack start and end plates, the stack may also in some embodiments comprise other plate types. For instance, there may also be plates of a third and a fourth type, that are arranged pairwise in the stack. There may also be additional plates such as substantially flat but perforated plates arranged between pairs of first and second type plates. It is preferred that, in all cases, the second medium can flow freely throughout the whole heat exchanger, via the through-holes in the bridge-shaped indentations as described herein.

That the plates are arranged with their respective main planes arranged “substantially in parallel” with each other means that the plates are arranged one on top of the other in a pile, the height of which pile is in general perpendicular to the main planes in question, but where individual plates may be slightly angled in relation to each other so as not to achieve a fully parallel orientation with respect to each other, for instance due to varying indentations heights across plates. It is preferred, however, that the main planes of the plates are arranged fully in parallel.

The plates 110; 210; 310; 410; 510; 610; 710; 810 may be arranged with a respective bent edge (not shown in the Figures), in order to improve stability of the said stack. In this case, all plates are preferably arranged with their respective bent edge projecting in the same height direction H in the stack, irrespectively of the type of the plate in question. Hence, in the case of such bent edges, the above said mirror shape and/or 180° rotation pertain irrespectively of any bent edge.

The stack may furthermore also comprise suitable start- and end plates.

The plate 110; 210; 310; 410; 510; 610; 710; 810 is manufactured from sheet metal, preferably with a material thickness which is substantially equal across the whole plate main plane P, and in particular across all indentations 120, 130, 140; 220, 230, 240; 320, 330, 340; 420, 430, 440; 520, 530, 540; 620, 630, 640; 720, 730, 740; 820, 830, 840. Advantageously, the plate 110; 210; 310; 410; 510; 610; 710; 810 is manufactured from a piece of sheet metal which is stamped into the desired shape.

Importantly, in the stack, the plates 110; 210; 310; 410; 510; 610; 710; 810 are arranged in relation to each other so that corresponding ones of said indentations 120, 130, 140; 220, 230, 240; 320, 330, 340; 420, 430, 440; 520, 530, 540; 620, 630, 640; 720, 730, 740; 820, 830, 840 of adjacent plates in the stack are arranged in direct contact with each other, so that at least one of corresponding first 114; 214; 314; 414; 514; 614; 714; 814 and second 116; 216; 316; 416; 516; 616; 716; 816 surfaces of adjacent plates abut each other via said indentations and so that at least one flow channel 105′-105″; 205′; 305′-305″; 405′-405″;

505′-505″; 605′-605″; 705′; 805′-805″ for said first medium and at least one flow channel 106; 206; 306; 406; 506; 606; 706; 806 for said second medium are formed between said surfaces. It is noted that, although the respective flow channels 106; 206; 306; 406; 506; 606; 706; 806 for said second medium are indicated in the Figures at specific points, in the exemplifying embodiments of the invention illustrated in the Figures, the flow channels 106; 206; 306; 406; 506; 606; 706; 806 for said second medium occupy substantially the whole stack save for the sheet metal material and the closed flow channels 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″ for the first medium. See below.

This way, due to the fastened together arrangement, preferably brazed together arrangement, with indentation abuttal between plates, the stack preferably forms a self-supporting structure with space between individual plates, allowing first and second media to flow through the structure. The brazing is preferably performed by placing a sheet of brazing material between every other plate in the stack and heating the resulting stack to a temperature at which the brazing material melts and provides adhesion between adjacent plates. In the preferred case in which the plate 110, 210, 310, 410, 510, 610, 710, 810 material is aluminium, however, brazing is preferably achieved with the plate aluminium itself as the brazing material, such as by providing a brazing alloy cladding on the aluminium plate surfaces before brazing.

It is realized that the plates 410; 510; 610; 710; 810 illustrated in FIGS. 4a-8e can be assembled in a respective stack corresponding to the one illustrated in FIGS. 1j-1k.

It is further realized that, in all heat exchangers and stacks illustrated in the Figures, there are only four plates, for reasons of simplicity. However, in practical applications, it is preferred to use at least 20 plates, i.e. at least 10 pairs of a respective plate of a first type and a respective plate of a second type. Further, it is preferred that each stack comprises at the most 400 plates.

According to the first aspect, each plate of the first type 104a; 204a; 304a comprises a respective ridge-shaped indentation 120; 220; 320; 420; 520; 620; 720; 820. As used herein, the term “ridge-shaped indentation” is an indentation as defined above, having an overall shape which is elongated in the respective main plane P, hence forming a “ridge” along the main plane P of the plate in question. According to the first aspect, said ridge-shaped indentation 120; 320; 420; 520; 620; 720; 820 of said plate of the first type 104a; 204a; 304a is arranged to form, together with a corresponding ridge-shaped indentation of an adjacent plate of the second type 104b; 204b; 304b, at least one closed flow channel 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″ for the first medium from the first medium plate inlet 111; 211; 311; 411; 511; 611; 711; 811 to the first medium plate outlet 112; 212; 312; 412; 512; 612; 712; 812 of the plate in question. That the ridge-shaped indentation 120; 220; 320; 420; 520; 620; 720; 820 “forms” the closed flow channel in question is intended to mean that it at least forms part of a structure defining the flow channel. Hence, the flow channel may be defined also by other structural features of the heat exchanger 100; 200; 300. What is important is that each such closed flow channel 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″ is “closed”, in the sense that it is arranged to convey first medium from said plate inlet 111; 211; 311; 411; 511; 611; 711; 811 to said outlet 112; 212; 312; 412; 512; 612; 712; 812, and that this conveying takes place without the conveyed first medium mixing with the second medium at any point. The said ridge-shaped indentations 120; 220; 320; 420; 520; 620; 720; 820 are specifically arranged so as to provide the closed shape of said channels.

Further according to the first aspect, each plate of the first type 104a; 204a; 304a comprises a respective bridge-shaped indentation 130; 230; 330; 430; 530; 630; 730; 830, formed to comprise at least one respective through hole 132a, 132b; 232a, 232b; 332a, 332b; 432a, 432b; 532a, 532b; 632a, 632b; 732a, 732b; 832a, 832b through the metal sheet of the plate in question.

As used herein, a “bridge-shaped indentation” is an indentation as defined above, but comprising a bridge-shaped part or detail, and hence comprising at least one such through hole in the said sheet metal.

It is realized that, apart from being “ridge-shaped” or “bridge-shaped”, the indentations 120, 130; 220, 230; 320, 330; 420, 430; 520, 530; 620, 630; 720, 730; 820, 830 may have any suitable form and shape. For instance, they may have a quadratic, semi-circular or stepwise linear profile shape. This also applies to the additional indentations 140; 240; 340; 440; 540; 640; 740; 840 discussed below.

Moreover according to the first aspect, the said bridge-shaped indentation of each plate of the first type 104a; 204a; 304a is arranged to form, together with a corresponding bridge-shaped indentation of an adjacent plate of the second type 104b; 204b; 304b, an open flow channel 106; 206; 306; 406; 506; 606; 706; 806 for the second medium. Said open flow channel 106; 206; 306; 406; 506; 606; 706; 806 communicates with corresponding open flow channels between other pairs of first 104a; 204a; 304a and second 104b; 204b; 304b type plates in the said stack.

Specifically, the heat exchanging plates 110; 210; 310; 410; 510; 610; 710; 810 are arranged to form such flow channels 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″; 106; 206; 306; 406; 506; 606; 706; 806 when being fastened/brazed together in a stack as described above.

As mentioned above, it has turned out that such a heat exchanger 100, 200; 300 achieves the above described objectives. Specifically, such a heat exchanger provides for very good mechanical stability while offering very good thermal heat exchanging efficiency and high throughput, in particular in the preferred case in which the first medium is a liquid or a gas, and the second medium is a gas.

It is understood that the corresponding is true with respect to the individual heat exchanging plates 110; 210; 310; 410; 510; 610; 710; 810, since they can be fastened/brazed together to form stacks as described above, in turn achieving said objectives.

As illustrated in the Figures, the above described principles can be implemented in different ways, of which the Figures illustrate eight different ones, that will be described in detail in the following. Since many of the features are shared among several examples, and since the Figures share the same reference numeral last two digits for corresponding or identical parts, all individual details of all shown examples are not described explicitly herein. Hence, what is said regarding one heat exchanger or one plate is generally applicable also to other heat exchangers or plates, when there are no incompatibilities and unless otherwise stated.

According to a preferred embodiment, a maximum height, as measured in the said height direction H, of said ridge-shaped indentations 120; 220; 320; 420; 520; 620; 720; 820 is lower than a corresponding maximum height of the bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830. In particular, it is preferred that a plurality, preferably a majority, of the ridge-shaped indentations 120; 220; 320; 420; 520; 620; 720; 820 are of substantially the same height, and that a plurality, preferably a majority, of the bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830 are also of substantially the same height among them, which is larger than said height for said plurality of ridge-shaped indentations. Then, it is preferred that each plate of the first type 104a; 204a; 304a is fastened/brazed to a respective plate of the second type 104b; 204b; 304b via at least a plurality of contact points between respective crest points of the bridge-shaped indentations. This crest point may be a crest point of a reinforcement ridge such as the one of the types described herein. It is noted that there may also be additional fastened/brazed together contact points, such as at the first medium inlets 111, 211, 311, 411, 511, 611, 711, 811 and outlets 112, 212, 312, 412, 512, 612, 712, 812, and as well additional dimples 140, 240, 340, 440, 540, 640, 740, 840.

In other words, in such a configuration, the ridge-shaped indentations 120; 220; 320; 420; 520; 620, 720, 820 will form closed flow channels 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″ for the first medium that are spaced from each other between adjacent plates not sharing the same such flow channel 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″ ; 605′-605″; 705′; 805′-805″. The said space between flow channels for the first medium then preferably constitute part of said flow channels 106; 206; 306; 406; 506; 606; 706; 806 for the second medium, flowing between said flow channels 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″ for the first medium.

In a particularly preferred embodiment, a plurality, preferably a majority, preferably all, of the ridge-shaped indentations 120; 220; 320; 420; 520; 620; 720; 820 bulge out on the same side of the main plane P as a plurality of the bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830. In this case, it is further preferred that, for a respective crest point 121; 221; 321; 421; 521; 621; 721; 821 of the ridge-shaped indentations 120; 220; 320; 420; 520; 620; 720; 820 of plates of the first type 104a; 204a; 304a, preferably for all such crest points, the crest point in question does not come into direct contact with any crest points of corresponding ridge-shaped indentations of plates of the second type 104b; 204b; 304b.

One important case in which not all of the out-bulging of the ridge-shaped indentations 120; 220; 320; 420; 520; 620; 720; 820 may project in the same direction as the bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830 is when the closed flow channels 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″ comprise steps 105c; 205c; 305c as described below and as shown in the Figures in relation to heat exchangers 100, 200 and 300. In this and in other cases, a first ridge-shaped indentation may locally bulge out in a height H direction opposite to the bulging direction, from the main plane P, of the bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830 of the plate in question, at locations where a second ridge-shaped indentation of an adjacent plate, corresponding to the said first ridge-shaped indentation, bulges in the same direction as the first ridge-shaped indentations. Hence, in these cases, the first and second ridge-shaped indentations together form a closed first medium flow channel 105′-105″; 205′; 305′-305″, arranged between adjacent plates.

More particularly, it is preferred that each plate 110; 210; 310; 410; 510; 610; 710; 810 comprises a non-indented part, which is arranged to abut a corresponding non-indented part of an adjacent plate in said stack. This can, for instance, be achieved by all indentations 120, 130, 140; 220, 230, 240; 320, 330, 340; 420, 430, 440; 520, 530, 540; 620, 630, 640; 720, 730, 740; 820, 830, 840 bulging out only in one and the same direction across the whole plate 110; 210; 310; 410; 510; 610; 710; 810 in question, leaving the side facing the other way without, or substantially without, any protrusions from said main plane P, and therefore suitable for direct abuttal with an adjacent plate main plane against main plane. As described above, such a side may be arranged with ridge-shaped indentation that locally bulge out, in cases where a ridge-shaped indentation of an adjacent plate in the stack locally bulge in the same direction. That the side is “substantially without” protrusions is intended to encompass this situation.

Then, each plate of the first type 104a; 204a; 304a may preferably be fastened/brazed together with an adjacent plate of the second type 104b; 204b; 304b by abuttal of such a non-indented or substantially non-indented part of the first plate first heat transfer surface 114, 214, 314 to a corresponding non-indented or substantially non-indented part of the second plate first heat transfer surface 114, 214, 314. This way, a very robust construction is achieved, which also provides for very good thermal transfer between the first and second media.

As is best illustrated in Figures la, 1k, 2a, 3a, 4a, 4d, 4e, 5a, 5d, 6a, 6d, 7a, 7d, 7e, 8a, 8d and 8e, in a preferred embodiment at least one of the said bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730, preferably a plurality, more preferably substantially all, of the said bridge-shaped indentations comprise two through holes 132a, 132b; 232a, 232b; 332a, 332b; 432a, 432b; 532a, 532b; 632a, 632b; 732a, 732b; 832a, 832b in the metal sheet in question, as well as a bridge part 134; 234; 334; 434; 534; 634; 734; 834 forming a passage 133; 233; 333; 433; 533; 633; 733; 833 between the said through holes. Further preferably, the passage hence formed has a general direction being substantially parallel to a general flow direction D of the second medium past the bridge-shaped indentation 130; 230; 330; 430; 530; 630; 730; 830 in question. In other words, the second medium preferably flows, locally, in a general direction D which is such that the second medium will be able to pass through the said passage without substantially changing its general flow direction as a result. This is illustrated in the Figures. The “general flow direction” is preferably a local general flow direction, in the direct vicinity of the bridge-shaped indentation 130; 230; 330; 430; 530; 630; 730; 830 in question, so that the flow direction of the second medium, as seen in the main plane P, is substantially unaffected by the bridge-shaped indentation and the passage in particular. However, it is preferred that a plurality, preferably all, of the bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830 are arranged with their respective passages arranged rotationally aligned in relation to each other, with substantially parallel flow-through directions, so that the local general flow direction, as seen in the main plane P, of the second medium is the same across a larger connected part of the second heat transfer surface 116; 216; 316; 416; 516; 616; 716; 816 in question. Such configuration results in low second medium pressure drop. At any rate, the second medium may move in the height direction H across the heat exchanger 100, 200300.

Furthermore, it is preferred that, for a plurality, preferably substantially all, of the bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830, a corresponding bridge-shaped indentation of an adjacent plate, the two bridge-shaped indentations of said two plates are arranged so that the second medium can flow freely in through a first through hole 132a; 232a; 332a; 432a; 532a; 632a; 732a; 832a of one of said two plates and then out through a second through hole 132b; 232b; 332b; 432b; 532b; 632b; 732b; 832b of the other one of said two plates, and as a result pass from one second medium flow channel 106; 206; 306; 406; 506; 606; 706; 806 between a first pair of plates to a different second medium flow channel between a second pair of plates. Preferably, such passing between second medium flow channels comprises passing past a first medium flow channel 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″ in said height direction H. Preferably, the second medium is allowed to freely pass between at least three, preferably all, second medium channels 106; 206; 306; 406; 506; 606; 706; 806, through corresponding passages of bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830. This provides for an open yet robust structure allowing the second medium to be heat exchanged with the first medium in an efficient manner. see, for instance, FIG. 1h.

Preferably, respective passages of said type, formed by respective bridge-shaped indentations 130; 230; 330; 430; 530; 630; 703; 830 arranged after one another in the said general flow direction D, are offset in a direction in said main plane P which is perpendicular to said general flow direction D, so that passages adjacently arranged in said general flow direction D are not linearly aligned in said perpendicular direction and along the flow direction D. In other words, the bridge-shaped indentations 130, 230, 330, 430, 530, 630; 730; 830 are staggered along the general flow direction D. This is illustrated, inter alia, in FIG. 1i.

According to a preferred embodiment, the said local general flow direction D is substantially perpendicular to a local general direction of an adjacent closed flow channel 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″ for the first medium arranged adjacent to the said bridge-shaped indentation 130; 230; 330; 430; 530; 630; 730; 830 in question. See FIGS. 1c, 2c, 3c, 4c, 5c, 6c, 7c and 8c. This results in high thermal heat exchanging efficiency, in particular in the preferred case that the second medium passes several first medium closed flow channels on its way through the heat exchanger. This is, for instance, illustrated in FIGS. 2c and 3c, where the general flow direction D for the second medium is substantially the same across the whole plate 210, 310 in question. Preferably, as is illustrated in the Figures, several bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830 are linearly aligned along one and the same first medium flow channel 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″ and arranged with respective local flow directions D (preferably substantially identical flow directions D) arranged so that the second medium flows past the first medium flow channel 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″ via the bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830, preferably substantially perpendicularly to the first medium flow channel in question.

As is illustrated best in FIGS. 1k, 2a, 3a, 4d, 5d, 7d and 8d, a respective bridge-shaped indentation crest point 131; 231; 331; 431; 531; 631; 731; 831 is in the form of a locally flat surface 131a; 231a; 331a; 431a; 531a; 731a; 831a forming the attachment point between two abutting such respective crest points of adjacently arranged plate pairs 104a, 104b; 204a, 204b; 304a, 304b in the stack. This provides for a robust construction without deteriorating thermal performance.

As illustrated in FIG. 6d, the said bridge-shaped indentation 630 has a smoothly curved convex shape, preferably a substantially parabolic or semi-circular shape. The two different shapes can be combined, by arranging a locally flat crest point surface to a curved convex shaped bridge-shaped indentation. It is realized that such smoothly curved convex shapes can be used as the local bridge part maxima discussed below in connection to FIGS. 8a-8e.

In general, all which is said herein regarding individual bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830 is applicable to a plurality, preferably substantially all, of the bridge-shaped indentations of the plate 110; 210; 310; 410; 510; 610; 710; 810 in question. All which is said regarding individual ridge-shaped indentations 120; 220; 320; 420; 520; 620; 720; 820 is in general applicable to all ridge-shaped indentations of the plate in question. All which is said regarding individual plates 110; 210;310; 410; 510; 610; 710; 810 is applicable to all or substantially all plates in the heat exchanger 100; 200; 300.

As is best illustrated in FIGS. 3a, 4e and 5d, the plates 310; 410; 510 preferably comprise ridge-shaped first reinforcement indentations 336; 436; 536 running between adjacent bridge-shaped indentations 330; 430; 530, connecting different adjacently arranged ones of said bridge-shaped indentations 330; 430; 530.

Similarly, as is illustrated in FIGS. 4d and 4e, the bridge-shaped indentations themselves comprise ridge-shaped second reinforcement indentations 435 running across the bridge-shaped indentation in question, from a first side of the bridge-shaped indentation 330; 430; 530 to an opposite second side of the bridge-shaped indentation in question. Preferably, each of said first and second reinforcement indentations 336; 435, 436; 536 has a respective main longitudinal ridge direction which is substantially perpendicular, in the main plane P in question, to the said general flow direction D.

According to a preferred embodiment, at least one, preferably the majority, preferably all, of said reinforcement ridge-shaped indentations 435 running across a respective bridge-shaped indentation 430 bulges in the height direction H in the same direction as compared to the bridge-shaped indentation 430 in question. Herein, “in the same height direction H” means parallel to the height direction, and in the same absolute direction in relation to the main plane P. Hence, the reinforcement indentation forms an additional bump on top of the bridge-shaped indentation 430 on which it sits. This is illustrated in the Figures, and provides good stability and in particular in case the reinforcement ridge-shaped indentations 435 are used as fastening points for an adjacent arranged plate.

However, alternatively, at least one, preferably the majority, preferably all, of said reinforcement ridge-shaped indentations 435 running across a respective bridge-shaped indentation 430 bulges in the height direction H in the opposite direction as compared to the bridge-shaped indentation 430 in question, other words in parallel to the height direction H but in the opposite absolute direction in relation to the main plane P. Hence, the reinforcement indentation 435 in this case forms an indentation into the bridge-shaped indentation 430 across which it sits. This provides for an decreased pressure drop for the second medium.

These two alternative embodiments can also be combined as is suitable, wherein at least some reinforcement ridge-shaped indentations 435 of one and the same plate 410 bulge in a first height H direction, while others bulge in the opposite height H direction.

Preferably, the reinforcement ridges 336; 435, 436; 536 are between 0.5 and 10 mm wide, along the main plane P, and between 0.1 and 2 mm high, in the height direction H. They are preferably substantially of equal height along their respective lengths.

According to one preferred embodiment, the first 336; 436; 536 and second 435 ridge-shaped reinforcement indentations with respect to (comprised as a part of) each bridge-shaped indentation 330; 430; 530 are connected, forming a connected ridge-shaped reinforcement indentation running both between and across bridge-shaped indentations, for several adjacently arranged bridge-shaped indentations. This third aspect is best illustrated in FIG. 4e, and provides a very robust yet simple and efficient construction.

Specifically, according to a preferred embodiment, the bridge-shaped indentations 430 comprise a reinforcement ridge-shaped indentation 436 running between and across at least two of the bridge-shaped indentations 430, connecting the said at least two bridge-shaped indentations 430 with each other. Further preferably, the bridge-shaped indentations 430 also comprise at least one, preferably several, reinforcement ridge-shaped indentation 436 running across at least one of the bridge-shaped indentations 430. Preferably at least a majority of the bridge-shaped indentations 430 have such reinforcement indentations 436 running across them. Further preferably, the said ridge-shaped reinforcement ridges 435, 436 are arranged to together form a connected reinforcement indentation across the plate 410.

Further illustrated in FIG. 4e, in a preferred embodiment the second ridge-shaped reinforcement indentations 435 have a respective crest point which is the point arranged furthest out from the main plane P in the height direction H of all indentations on the plate possibly apart from any alignment structures of the plate in question. By “alignment structure” is meant any structure present on or as a part of a plate with the sole or primary purpose of interacting or engaging with corresponding alignment means of an adjacent plate in a plate stack so as to achieve relative alignment of such plates in relation to each other. For instance, the top-right and bottom-right circular structures visible in FIG. 7c constitute such alignment structures.

In other words, the second ridge-shaped reinforcement indentation 435 is used to fasten the plate 310; 410; 510 in question to an adjacent plate using plate abuttal and brazing as described herein.

These connected ridge-shaped reinforcement indentations may be centred, in parallel to the main plane P, with respect to a main plane P centre point of the bridge-shaped indentation in the general flow direction D, or, alternatively, be offset therefrom in the general flow direction D.

Apart from generally reinforcing the plate and the stack structure, such reinforcement indentations cause each individual plate to be able to carry more weight, in the preferred case in which the reinforcement indentation crest point is a brazing joint to an adjacent plate, and in particular in case the reinforcement ridges and the said brazing joints are aligned across several or all plates in the height direction. This way, more plates can be arranged in the same stack vertically and thus larger heat exchangers can be made.

As described above, the ridge-shaped indentations 120; 220; 320; 420; 520; 620; 720; 820, form the first medium closed channels 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″. Specifically, and as shown in the Figures for plates 110, 310, 410, 510, 610 and 810, the ridge-shaped indentations are preferably arranged to form at least two, preferably at least three, parallel closed flow channels 105′-105″; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 805′-805″ for the first medium, each running from the first medium plate inlet 111; 311; 411; 511; 611; 811 to the first medium plate outlet 112; 312; 412; 512; 612; 812. Since the plate first medium inlet is connected to the first medium main inlet 101; 301, and since the plate first medium outlet is connected to the first medium main outlet 102; 302, the parallel closed flow channels 105′-105″; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 805′-805″ together form one single, connected and closed flow channel system for the first medium between the main first medium inlet 101; 301 and the main first medium outlet 102; 302. The parallel-flow, which is preferably arranged along at least 50%, more preferably along at least 80%, of the total first medium flow length from plate inlet 111; 211; 311; 411; 511; 611; 811 to plate outlet 112; 212; 312; 412; 512; 612; 812, is advantageous in that it provides lower first medium pressure-drop and higher thermal efficiency in a very robust construction, and also provides better operation stability if some but not all of the channels gets clogged.

As is best illustrated in FIGS. 1c, 2c, 3c, 4c, 5c, 6c, 7c and 8c, the said first medium closed channel or channels 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″ comprise a meandering flow pattern across the plate 110; 210; 310; 410; 510; 610; 710; 810 in question, which meandering flow pattern is oriented in the main plane P in question. Preferably, the flow pattern preferably covers substantially the whole plate 110; 210; 310; 410; 510; 610; 710; 810 main plane P surface.

In other words, the ridge-shaped indentations 120; 220; 320; 420; 520; 620; 720; 820 are preferably distributed across substantially the whole plate 110; 210; 310; 410; 510; 610; 710; 810 main plane P surface. The same is preferably true regarding the bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830. This way, efficient heat exchange is achieved across the whole plate.

According to a second aspect of the present invention, the said first medium closed channel 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505′; 605′-605″; 705′; 805′-805″ comprises a floor 105a; 205a; 305a; 405a; 505a; 605a; 705a; 805a and a ceiling 105b; 205b; 305b; 405b; 505b; 605b; 705b; 805b, as viewed in the height direction H. As is illustrated in FIGS. 1a, 1g-1k, 2a, 2e, 3a and 7a, the first medium closed channel 105′-105″; 205′; 305′-305″; 705′ is offset from the main plane P in question, in the height direction H, along the general local flow path direction of the channel 105′-105″; 205′; 305′-305″; 705′ in question, by the said floor 105a; 205a; 305a; 705a and said ceiling 105b; 205b; 305b; 705b both being offset in the same height direction H. In other words, the channel 105′-105″; 205′; 305′-305″; 705′ comprises a step 105c; 205c; 305c; 705c in the height direction H along its flow path. Hence, the first medium channel in question comprises a height-direction H step at said offset. Preferably, the first medium channel 105′-105″; 205′; 305′-305″; 705′ comprises several such steps, forming an up-and-down meandering flow path. Hence, this way a meandering flow path is achieved, which in contrast to the above described meandering across the whole plate surface meanders back and forth in the height direction H.

It is noted that such a step may preferably be formed by the said floor 105a; 205a; 305a; 405a; 605a; 705a and said ceiling 105b; 205b; 305b; 405b; 605b; 705b being offset in the same height H direction at the same or substantially the same location along the channel 105′-105″; 205′; 305′-305″; 405′-405″; 605′-605″; 705′ in question. However, such offsets may also be offset in relation to each other in the channel longitudinal direction.

Furthermore, as is best illustrated in FIGS. 5c and 6c, the first medium closed channel 505′-505′; 605′-605″ preferably comprises back-and-forth steps or offsets 505d; 605d in the main plane P, which steps 505d; 605d are preferably arranged in the said local second medium flow direction D.

Hence, three different types of meandering flow patterns have been described in relation to the first medium closed channels 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505′; 605′-605′″; 705′; 805′-805″. One which is global, meandering across the whole plate in question; one 105c; 205c; 305c; 705c which is locally arranged, meandering in the height direction H; and one 505d; 605d which is locally arranged, meandering in the main plane P. It is understood that these types of meandering flow patterns are freely combinable in any combination, and that other additional meandering patterns may also be used in addition to one or more of the meandering patterns described herein.

In a particularly preferred embodiment, the said height direction H steps 105c; 205c; 305c; 705c of the first medium closed channel first medium closed channel 105′-105″; 205′; 305′-305″; 705′ form a back-and-forth flow channel shape with respect to the main plane P (perpendicularly to the main plane P), comprising at least five steps or offsets 105c; 205c; 305c; 705c of opposite height direction H perpendicularly to the main plane P and substantially covering the entire flow path or each first medium flow channel between the first medium plate inlet 111; 211; 311; 711 and the first medium plate outlet 112; 212; 312; 712. Correspondingly, in case there are main plane P steps or offsets 505d; 605d, there are preferably at least five such steps or offsets of opposite main plane P direction, and substantially covering the entire flow path for each first medium channel between the first medium plate inlet and the first medium plate outlet.

According to a very preferred embodiment, the ridge-shaped indentations 120; 220; 320; 420; 520; 620; 720; 820 and the bridge-shaped indentations 130; 230; 430; 530; 630; 730; 830 form a pattern of indentations that preferably covers substantially the whole plate 110; 210; 310; 410; 510; 610; 710; 810 surface. However, depending on the detailed design of said pattern, certain areas of the plate surface may be unoccupied by said indentation pattern. Then, it is preferred that such unoccupied areas are substantially covered by additional indentations 140; 240; 340; 440; 540; 640; 740; 840, preferably in the form of dimples in a way so that corresponding dimples of adjacently arranged plates 104a, 104b; 204a, 204b; 304a, 304b of plate pairs are in direct contact with each other in said stack, being fastened/brazed together in said heat exchanger 100; 200; 300. The Figures provide numerous examples of such additional indentations 140; 240; 340; 440; 540; 640; 740; 840, which are hence indentations neither being of the above-discussed ridge type or bridge type.

Such additional indentations 140; 240; 340; 440; 540; 640; 740; 840 provide improved mechanical stability to the stack. However, according to a preferred embodiment, the plate 110; 210; 310; 410; 510; 610; 710; 810 comprises additional indentations 140; 240; 340; 440; 540; 640; 740; 840 of said type arranged at locations not occupied by the bridge-shaped 120; 220; 320; 420; 520; 620; 720; 820 or ridge-shaped 130; 230; 330; 430; 530; 630; 730; 830 indentations, additionally arranged to increase the flow-through of the second medium through the through holes 132a, 132b; 232a, 232b; 332a, 332b; 432a, 432b; 532a, 532b; 632a, 632b; 732a, 732b; 832a, 832b of said bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830. This flow-through increase is achieved by the positioning of the said additional indentations 140; 240; 340; 440; 540; 640; 740; 840 in relation to the other indentions 120, 130; 220, 230; 320, 330; 420, 430; 520, 530; 620, 630; 720, 730; 820, 830, by increasing flow resistance for the second medium across said unoccupied locations, specifically by, as a result of their presence, forcing the second medium to the said through holes. For instance, additional indentations 140; 240; 340; 440; 540; 640; 740; 840 may be arranged in locations where relatively large amounts of second medium would flow in case bridge-shaped indentations were to be arranged there instead of said additional indentations 140; 240; 340; 440; 540; 640; 740; 840, thereby forcing an even flow of the second medium across the plate in question. Specifically, such additional indentations 140; 240; 340; 440; 540; 640; 740; 840 may advantageously be arranged along the peripheral sides of the plate 110; 210; 310; 410; 510; 610; 710; 810, in the main plane P.

The additional indentations 140; 240; 340; 440; 540, 640; 740; 840 may also serve an aligning purpose, in the sense that they align the plate pairs 104a, 104b; 204a, 204b; 304a, 304b in relation to each other. This is, for instance, shown in the four corner indentations in plate 100.

It is preferred that there are more ridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830 than additional indentations 140; 140; 340; 440; 540; 640; 740; 840 on each plate 110; 210; 310; 410; 510; 610; 710; 810.

The first and second media may each, independently of each other, be a liquid or a gas, and/or transition from one to the other as a result of a heat exchanging action taking place between said media using a heat exchanger according to the invention.

According to a preferred embodiment, however, the first medium is a liquid or a gas, preferably a liquid, and the second medium is a gas. In particular, the first medium may be water or brine, while the second medium is steam or air.

Preferably, the first medium inlet 111; 211; 311; 411; 511; 611; 711; 811 and outlet 112; 212; 312; 412; 512; 612; 712; 812 are preferably of roughly equal size, and may preferably be circular or rectangular of shape.

Regarding the respective first medium inlets 111; 211; 311; 411; 511; 611; 711; 811 of the individual plates 110; 210; 310; 410; 510; 610; 710; 810, in a preferred embodiment the respective inlet hole has a varying cross-sectional size. In particular, it is preferred that plates arranged closer to the first medium main inlet 101; 201; 301 have smaller first medium inlets 111; 211; 311; 411; 511; 611; 711; 811 than plates arranged further from the first medium main inlet 101; 201; 301. This provides better first medium distribution in the heat exchanger 100; 200; 300.

As described above, there are separate flow channels for the first medium 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″ and for the second medium 106; 206; 306; 406; 506; 606; 706; 806. Preferably, the second medium flow channels have an interior flow height, in the height direction H, which is at least equal to, preferably at least larger than, preferably at least twice, preferably at least three times, the interior flow height, in the height direction H, of the first medium flow height.

All ridge-shaped indentations 120; 220; 320; 420; 520; 620; 720; 820 are preferably of the same or substantially the same height, in the height direction H, across each plate 110; 210; 310; 410; 510; 610; 710; 810. It is noted, however, that steps 105c, 205c, 305c, 705c may displace these heights locally.

The flow channels 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″ are preferably between 3 and 15 mm, preferably between 4 and 8 mm, wide, at their widest point and as seen in the main plane P.

In a particularly preferred embodiment, the said first medium flow height, of the first medium flow channel 105′-105″; 205′; 305′-305″; 405′-405″; 505′-505″; 605′-605″; 705′; 805′-805″, is at the most 3 mm, preferably at the most 2.0 mm, preferably at the most 1.5 mm, but preferably at least 0.8 mm.

All bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830 are preferably of the same height, in the height direction H, across each plate 110; 210; 310; 410; 510; 610; 710; 810. This height is preferably at least 0.75 mm, more preferably at least 1.5 mm, most preferably at least 2.0 mm; and preferably at the most 6.0 mm, more preferably at the most 5.0 mm, more preferably at the most 4.0 mm, from the main plane P, in the height direction H. Preferably, at least the majority, preferably substantially all, preferably all, bridge-shaped indentations 130; 230; 330; 430; 530; 630; 730; 830 are also higher, in the opposite or, preferably, the same, height direction H than at least the majority, preferably substantially all, preferably all, of the ridge-shaped indentations 120; 220; 320; 420; 520; 620; 720; 820. The height difference between a or, preferably, each, bridge-shaped indentation 130; 230; 330; 430; 530; 630; 730; 830 and respective ridge-shaped indentations 120; 220; 320; 420; 520; 620; 720; 820 arranged adjacent to, or in the vicinity of, the said bridge-shaped indentation in question, is preferably at least 0.5 mm, preferably at least 1.0 mm.

The corresponding also applies to the additional indentations 140; 240; 340; 440; 540; 640; 740; 840.

The metal sheet material is preferably between 0.15 mm and 0.5 mm thick.

Preferably, the ridge-shaped indentations 120, 220, 320, 420, 520, 620; 720; 820 are at least 0.2 mm, more preferably at least 0.4, more preferably at least 0.8 mm; and at the most 2.5 mm, more preferably at the most 2 mm high, in the height direction H.

As described above, the plates 110; 210; 310; 410; 510; 610; 710; 810 together form a stack of a heat exchanger by being fastened/brazed together in the stack structure in question, so that corresponding ones of said indentations 120, 130, 140; 220, 230, 240; 320, 330, 340; 420, 430, 440; 520, 530, 540; 620, 630, 640; 720, 730, 740; 820, 830, 840 of adjacent plates 110; 210; 310; 410; 510; 610; 710; 810 are fastened/brazed together. This forms a very sturdy construction, without risking the integrity of the complicated channels formed between said indentations. In particular, the plates 110; 210; 310; 410; 510; 610; 710; 810 may be manufactured from stainless steel, and are fastened/brazed together using copper or nickel. However, the plates 110; 210; 310; 410; 510; 610; 710; 810 are preferably manufactured from aluminium, and fastened/brazed together using aluminium. In practise, plates 110; 210; 310; 410; 510; 610; 710; 810 are arranged in the said stack structure, with brazing foil material in between in case such foil material is used. Then, the whole stack is subjected to heat in a furnace, causing the brazing material to melt and permanently join the plates 110; 210; 310; 410; 510; 610; 710; 810 together via the above described indentations. In the preferred case where all indentations bulge out in the same height direction H, brazing is performed between some plates arranged directly main plane P against main plane P.

In particular, a heat exchanger 100; 200; 300 according to the invention may preferably be a counter—or parallel flow heat exchanger. Preferably, it is maximally 1 meter in its longest dimension.

Turning now to FIGS. 7a-7e; and to FIGS. 8a-8e, both of these two sets of Figures illustrates a respective exemplifying embodiment of a plate 710; 810 according to the present invention. As has been described above, such plate 710; 810 comprises, like is the case for plates 110; 210; 310; 410; 510; 610, a set of bridge-shaped indentations 730; 830.

However, unlike the said other plates 110; 210; 310; 410; 510; 610, in the plates 710 and 810, for at least a plurality of the said bridge-shaped indentations 730; 830, preferably substantially all or even all of the bridge-shaped indentations 730; 830, the shape of the respective bridge part 734; 834, in a cross-section taken perpendicularly to both the main plane (P) and to the said general direction of the passage in question (said passage direction preferably being parallel to the general flow direction D), comprises a local minimum 737; 837.

In the present context, the term “local minimum” refers to the extension of the bridge part 734; 834 in the height direction H out from the plate 710, 810 in question, perpendicularly to the main plane P of the plate 710; 810 in question. In particular, it may refer to the extension of a surface being arranged further from the said main plane P than an opposite surface of the plate 710; 810. In the case of FIG. 7d, for instance, this surface is the face 716, and the corresponding applies to FIG. 8d.

A “minimum” in this context is a point which is surrounded on both sides by other points being arranged further away from the said main plane P. It is noted that here, and elsewhere in this description, the “main plane” P is located, in the height direction H, on a main material plane of the plate 710; 810 not considering indentations 720, 730, 740; 820, 830, 840.

That the minimum is “local” means that it is arranged locally as a local part of the bridge part 734; 834 in question, being completely contained as a sub-feature within the bridge part 734; 834.

Hence, as is best illustrated in FIGS. 7d and 8d, the said local minimum 737; 837 is arranged so that the height H of the bridge part 734; 834, in said cross-section, first increases, then decreases to the said local minimum 737; 837, and then again increases, as measured across the bridge part 734; 834 along the cross-section and in parallel to the main plane P (in FIGS. 7d and 8d from upper-left to lower-right).

In other words, the shape of the bridge part 734; 834, in said cross-section and in a direction parallel to the main plane P, is not convex in the height direction H, but comprises, in order, at least one stretch which increases, followed by a stretch which decreases, thereafter a stretch which again increases and also an additional stretch which decreases.

The local minimum 737; 837 may for instance be produced by incorporating a corresponding protruding, elongated (in the passage flow direction) part in the tool used for stamping the plate 710; 810 into its desired form. Since this stamping tool can be modified without affecting a cutting tool used for cutting the through holes 732a, 732b; 832a, 832b, adding the local minimum 737; 837 to an existing design is very cost-efficient and simple.

The present inventors have discovered that adding such a design featuring a local minimum 737; 837, makes it possible to increase the thermal efficiency of the plate 710; 810, in terms of its thermal heat transfer capacity, without having to increase the pressure drop across the plate 710; 810 correspondingly. This is particularly the case in the preferred application in which the second medium is a gas such as air.

The said local minimum 737; 837 may, in said cross-section, be flanked by one respective local maximum 738; 838 on either side of said local minimum 737; 837. Such a “local maximum” is defined in the corresponding manner as the above discussed local minimum.

In particular, and as is illustrated in FIGS. 7a-8e, the said local maxima 738; 838 on either side of said local minimum 737; 837 have identical heights H. In this case, the respective local maxima 738; 838 may be used as brazing points for brazing together plates 710; 810 one to the other in a stack, as described above. See, in particular, FIGS. 7e, 8e, for examples of this. In such cases, the local minima will hence form, together with adjacent plates 710; 810, an additional open flow channel 706′; 806′ for the second medium, in addition to the channel 706; 806. In other words, the ability for the second medium to flow freely is not hampered by the introduction of such a local minimum 737; 837.

As is also best illustrated in FIGS. 7d and 8d, the said local maxima 738; 838 may also both be arranged with a respective crest point 731; 831 having a respective flat surface 731a; 831a, said flat surfaces 731a; 831a being parallel to the main plane P and both arranged at identical height H. This way, when brazing plates 710; 810 together to form a stack as illustrated in FIGS. 7e and 8e, a very robust construction is formed, comprising said channels 706, 706′; 806, 806′.

In particular, the said respective crest point 731; 831 may then be the point arranged furthest out from the main plane P in the height direction H of all indentations 720, 730, 740; 820, 830, 840 on the plate 710; 810 in question, possibly apart from any alignment structures of the plate 710; 810 in question. It is understood that many of said indentations, such as all bridge-shaped indentations 730; 830, may be arranged at the same height H distance out from said main plane P.

In the example shown in FIGS. 7a-7e, the local minimum 737 is formed as a small inwards bump in the bridge part 734, which inwards bump in its entirety has a width (across the main plan P) which is less than half of the total width of the bridge part 734; and which inwards bump in its entirety has a height H which is less than half of the total height of the bridge part 734 (hence, the local minimum 737 is not a global minimum of the bridge part 734). In general, in some embodiments, the featural dimensions (in the said width and height directions) of said local minimum 737, in both said dimensions of said cross-section, are less than half of the corresponding dimension of the bridge part 734 as a whole.

In contrast thereto, in the example shown in FIGS. 8a-8e, the local minimum 837 is arranged at the same, or at least substantially the same, height H as the plate material locally surrounding the bridge part 834 in question (the local minimum 837 is hence also a global minimum of the bridge part 834, or coincides in the height direction H with additional global minima). In other words, the local minimum 838 is arranged at a height H corresponding to or identical with the lower-most height H of the bridge part 834 in question. This will result in that bridge part 834 defines at least two passages 806 (or, in the case of FIGS. 8a-8e, exactly two passages 806) between the said through-holes 832a; 832b. It is realized that, in other embodiments, the or each bridge part 834 in question may comprise more than one local minimum 837 with the said properties, so that each bridge part 834 defines three or more passages 806 for the second medium. It is realized that also in the case of smaller local minima 737 the bridge part 734 may comprise more than one such local minimum 737.

In particular, the local minimum 837 may be arranged so that the plate material at the local minimum comes into direct contact with the plate material surrounding the bridge part 834, whereby the local minimum 837 defines the different passages 806 as separated, preferably parallel, passages 806.

This latter embodiment provides an inexpensive way of providing different passage 806 sizes for different plate 806 using one and the same cutting tool. For instance, when producing several different plates having designs with different passage 806 sizes, one and the same cutting tool can be used to cut the through holes 832b, 832b in all such plates, after which different stamping tools can be used to provide one, two or more stamped local minima 837 at each bridge part 834, depending on the desired size of each passage 806.

Preferably, the through holes 832a, 832b and the local minima 837 are arranged across the plate 810 surface 816 so as to define channels 806 that are approximately equidistantly arranged along a line perpendicular to the passage direction.

As is illustrated in FIGS. 7a-8e, the bridge parts 734; 834, and in particular the respective parts thereof defining said local minima 737; 837, are cylindrically arranged, with a main cylinder axle parallel to the passage direction. Hence, in the above described cross-section in which the local minimum 737; 837 in question is formed, the shape of the local minimum 737; 837 in question is (in such embodiment) constant when the cross-section moves in the passage direction of the bridge part 734; 834.

Above, preferred embodiments have been described. However, it is apparent to the skilled person that many modifications can be made to the disclosed embodiments without dew parting from the basic idea of the invention.

The eight detailed embodiments that have been presented and illustrated in the Figures have been selected to illustrate various aspects of the present invention. It is understood that various design aspects comprised in each individual such example can be combined freely and as applicable, and that plates according to the invention may also comprise additional design details, in addition to the ones described above.

The plates 110; 210; 310; 410; 510; 610; 710; 810 illustrated in the Figures do not explicitly feature any inlet or outlet for the second medium. Rather, the second medium can flow in and out from the stack via open edges 103; 203; 303. It is realized, however, that inlet and outlet holes for the second medium may also be present in the plates.

Furthermore, above three different aspects of the present invention have been described. It is understood that they represent different but mutually compatible perspectives of the present invention, and that they are freely combinable one with the other.

Hence, the invention is not limited to the described embodiments, but can be varied within the scope of the enclosed claims.

Number	Date	Country
516447	Jan 1953	BE
106895734	Jun 2017	CN
0567393	Oct 1993	EP
2682702	Apr 2017	EP
2014125566	Aug 2014	WO
WO2018216165	Nov 2018	WO

Heat exchanger plate and heat exchanger

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CPC

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Entry
English language translation of WO 2018216165 to Tankaka. Translated Dec. 2023 (Year: 2018).
Chinese Office Action from corresponding Chinese Application No. 201911300869.7, dated Dec. 13, 2022; 12 pages with translation.
International Preliminary Report on Patentability from corresponding International Application No. PCT/EP2019/085396, dated Dec. 1, 2020, 15 pages.
International Search Report from corresponding International Application No. PCT/EP2019/085396, dated Mar. 13, 2020, 3 pages.