The present invention relates to a heat exchanger, and more particularly, to a heat exchanger having a structure in which a connection member, which connects the heat exchanger to an external component or fixes the external component to the heat exchanger, is fixed in position without a separate welding process.
In general, a heat exchanger refers to a device designed to allow two or more fluids to exchange heat with one another. The heat exchanger is used to allow different fluids to exchange heat with one another so that the fluids are cooled or heated. Representatively, the heat exchanger is applied to a vehicle cooling/heating system, a refrigerator, an air conditioner, and the like.
In general, a plate-shaped heat exchanger, which is applied to the vehicle cooling/heating system, has a passageway formed between plates each having a predetermined thickness so that a fluid flows through the passageway. The plate-shaped heat exchanger is characterized in that a plurality of plates is disposed at predetermined intervals so that different fluids alternately flow through passageways between the plurality of plates.
With reference to Korean Patent Application Laid-Open No. 10-2020-0000657, as illustrated in
In the related art, a component such as a bushing B is coupled to an outermost peripheral plate in the condensation region or the supercooling region and fixes a water-cooled condenser or other components. The bushing B is primarily and temporarily welded to the plate to be fixed in position before a brazing process is performed on the condensation region and the supercooling region, and then the bushing B is secondarily welded while or after the brazing process is performed on the condensation region and the supercooling region.
That is, in the related art, an assembling-fixing jig for temporary welding or position fixing needs to be used before a core brazing process at the time of coupling a structure, such as the bushing B or a bracket, to the plate. Further, a separate welding-fixing process is required after the core brazing process. For this reason, there is a problem in that the entire assembling process time is lengthened.
Patent Document
The present invention has been made in an effort to solve the above-mentioned problem, and an object of the present invention is to provide a heat exchanger that is structurally coupled to an endplate without a process of welding a connection member.
To achieve the above-mentioned object, the present invention provides a heat exchanger including: a plurality of main plates each including a through-hole through which a heat exchange medium flows, and an outer wall formed at a periphery thereof, the plurality of main plates being stacked to constitute a heat exchanger core having a flow path formed therein; an endplate being in surface contact with the main plate disposed at an outermost side of the heat exchanger core, the endplate having one or more connection holes; and a connection member configured to be connected to an external component and at least partially inserted into the connection hole.
Further, a first screw thread may be formed in the connection member.
Further, the endplate may include a protruding portion protruding to the outside of the endplate while defining a periphery of the connection hole, and at least a part of one side of the connection member may be exposed to the outside, and the first screw thread may be formed in the connection member.
In this case, the protruding portion may be formed by bending the endplate outward by burring processing.
In this case, the connection member may have a head portion and a column portion, the first screw thread may be formed in the head portion, and a diameter of the head portion may be larger than a diameter of the column portion and a diameter of the connection hole.
In addition, the column portion may be fixed by being fitted with the connection hole.
When the connection member is inserted into the connection hole, a portion between the main plate and a lower surface of the column portion and a portion between an inner peripheral surface of the connection hole and a lateral surface of the column portion may each define a cladding surface, and the connection member may be formed to be coupled to the connection hole, the main plate, and the endplate by a brazing process.
In addition, at least a part of the connection member may be in contact with an inner peripheral surface of the protruding portion.
In addition, the protruding portion may include: a first extension portion bent and extending while protruding to the outside of the endplate; a second extension portion bent and extending again toward a center of the connection hole; a first hole having a periphery defined by the first extension portion; and a second hole having a periphery defined by the second extension portion.
Further, an inner surface of the second extension portion, which is adjacent to the main plate, may be in contact with at least a part of the connection member.
In addition, the connection member may include: a large-diameter portion having a relatively large outer diameter; and a small-diameter portion having a relatively small outer diameter, a diameter of the connection hole may be smaller than the outer diameter of the large-diameter portion and larger than the outer diameter of the small-diameter portion, and one side of the large-diameter portion may be in contact with the main plate, and a part of the small-diameter portion may penetrate the connection hole and protrude to the outside.
Further, a length of the protruding portion may be equal to or larger than a height of the connection member, such that the entire connection member is inserted into the first hole.
In this case, a diameter of the connection member may be larger than a diameter of the second hole, and an upper surface of the connection member may be in surface contact with a lower surface of a portion of the protruding portion that defines the first hole.
In addition, the second hole may further include a second screw thread formed on an inner peripheral surface thereof and provided at a position corresponding to the first screw thread.
Further, the main plate disposed at the outermost side of the heat exchanger core may further include a third screw thread formed at a position corresponding to the first screw thread.
Further, the endplate and the connection member may be made of the same type of metallic material and welded to each other during a brazing process.
In a water-cooled condenser according to the present invention, a coolant may flow in the heat exchanger core, the heat exchanger may further include: a receiver dryer; and a connector configured to connect the heat exchanger core and the receiver dryer, and the connection member may be coupled to the endplate disposed at a side opposite to a side at which the receiver dryer is installed.
With the above-mentioned configuration, the heat exchanger according to the present invention may exclude a separate welding process of attaching the connection member to the endplate, which may minimize the order and time of the entire assembling process. Because the connection member of the heat exchanger may be fixed in position autonomously, an external mechanism for fixing the position may not be used. Further, the connection member may be seated in a state of being coincident with a seating point or a seating surface, such that the position may be accurately and stably fixed in comparison with a welding process.
Hereinafter, the technical spirit of the present invention will be described in more detail using the accompanying drawings. In addition, terms or words used in the specification and the claims should not be interpreted as being limited to a general or dictionary meaning and should be interpreted as a meaning and a concept which conform to the technical spirit of the present invention based on a principle that an inventor can appropriately define a concept of a term in order to describe his/her own invention by the best method.
Therefore, the exemplary embodiments disclosed in the present specification and the configurations illustrated in the drawings are just the best preferred exemplary embodiments of the present invention and do not represent all the technical spirit of the present invention. Accordingly, it should be appreciated that various modified examples capable of substituting the exemplary embodiments may be made at the time of filing the present application.
Hereinafter, the technical spirit of the present invention will be described in more detail using the accompanying drawings. The accompanying drawings are only exemplary embodiments illustrated to explain the technical spirit of the present invention in more detail, and the technical spirit of the present invention is not limited to the form of the accompanying drawings.
With reference to
The main plate 100 includes the one or more through-holes 102 formed in the flat plate 101 and includes the outer wall 103 formed to surround an edge of the flat plate 101, such that the fluid may flow through the flat plate 101 and be introduced or discharged through the through-holes 102. The outer wall 103 may prevent a loss of the fluid. The flat plate 101 is formed in an approximately rectangular shape. The outer wall 103 is formed by bending the edge of the flat plate 101 at a slight inclination angle. The fluid may be introduced on a layer, which is defined by the flat plate 101, through the through-hole 102, and the fluid having flown on the layer, which is defined by the flat plate 101, may be discharged to a next layer.
In addition, the plurality of main plates 100 may be alternately stacked to define the flow paths through which the fluid flows. Oil or a coolant may flow through the flow path formed by stacking the plurality of main plates 100. However, the type of fluid is not limited.
The endplate 200 is configured to be in surface contact with the main plate 100 provided at the outermost side of the heat exchanger core 1100 among the plurality of main plates 100 stacked to constitute the heat exchanger core 1100. The endplate 200 has the one or more connection holes 210 into which the connection members 300 may be inserted.
Fastening members F, such as bolts, nuts, or washers, may be fastened to the connection members 300, such that a bracket BT may be fixed. In this case, the bracket BT may be used to connect the heat exchanger to other components such as a valve or a pump. Alternatively, the bracket BT may also be used to fix the heat exchanger to a vehicle body.
The connection member 300 may be fixed in position by being at least partially inserted into the connection hole 210 or both the connection hole 210 and the endplate 200.
With the above-mentioned configuration, the heat exchanger 1000 according to the present invention may exclude a separate welding process of attaching the connection member 300 to the endplate 200, which may minimize the order and time of the entire assembling process. Because the connection member 300 of the heat exchanger 1000 may be fixed in position autonomously, an external mechanism for fixing the position may not be used. Further, the connection member 300 may be seated in a state of being coincident with a seating point or a seating surface, such that the position may be accurately and stably fixed in comparison with a welding process.
With reference to
In addition, the endplate 200 may include a protruding portion 220 protruding to the outside of the endplate 200 while defining a periphery of the connection hole 210. One side of the connection member 300 may be at least partially exposed to the outside, and the first screw thread 301 may be formed in the connection member 300.
The connection hole 210 is formed in a shape that expands to the outside of the endplate 200 in the endplate 200, i.e., a point at which the endplate 200 and the main plate 100 are in surface contact with each other. The protruding portion 220 is provided on the endplate 200 and formed around the connection hole 210. In this case, the protruding portion 220 may be formed by bending the endplate 200 outward by burring processing.
An upper side of the connection member 300 is exposed to the outside, i.e., to the outside of the connection hole 210, and a lower side of the connection member 300 is inserted into the connection hole 210, such that the connection member 300 may be coupled to the endplate 200.
Therefore, a part of the connection member 300 is inserted into the connection hole 210 formed in the endplate 200, such that the position of the connection member 300 may be fixed on the endplate 200. In this case, the connection member 300 may be fixed to the connection hole 210 by compression or press-fitting.
In this case, the connection member 300 has a head portion 310 and a column portion 320. The first screw thread 301 is formed in the head portion 310. A diameter of the head portion 310 may be larger than a diameter of the column portion 320 and a diameter of the connection hole 210.
In case that the head portion 310 of the connection member 300 has a polygonal shape instead of a circular shape, the diameter of the head portion 310 is set to a diameter of a circumscribed circle defined by the head portion 310. The first screw thread 301 may be formed inside the head portion 310. The first screw thread 301 may extend or may not extend inside the column portion 320. Therefore, when the head portion 310 and the column portion 320 of the connection member 300 have different diameters, an error related to an assembling direction may be reduced during a process of fastening the connection member 300 to the connection hole 210, and the first screw thread 301 may be properly fastened toward the outside of the endplate 200, thereby reducing a work error.
In this case, at least a part of the connection member 300 may be in contact with an inner peripheral surface of the protruding portion 220. As a specific example, a lower surface of the head portion 310 may be in surface contact with an upper surface of the protruding portion 220, and the column portion 320 may be externally in contact with at least a part of the protruding portion 220. Therefore, the connection member 300 and the endplate 200 may be more securely coupled, and the connection member 300 is prevented from being inserted into the connection hole 210 than necessary. In addition, a screw thread may also be formed on an outer peripheral surface of the column portion 320, and a screw thread may also be formed on an inner peripheral surface of the connection hole 210, such that the column portion 320 and the connection hole 210 may be screw-coupled.
After the connection member 300 inserted into the connection hole 210, a portion A between the main plate 100 and the lower surface of the column portion 320 lower surface and a portion B between the inner peripheral surface of the connection hole 210 and a lateral surface of the column portion 320 each define a cladding surface, such that the connection member 300 may be coupled to the connection hole 210, the main plate 100, and the endplate 200 during the process of brazing the heat exchanger core 1100. With reference to
In addition, the connection member 300 may include a large-diameter portion having a relatively large outer diameter, and a small-diameter portion having a relatively small outer diameter. The diameter of the connection hole 210 is smaller than the outer diameter of the large-diameter portion and larger than the outer diameter of the small-diameter portion, such that one side of the large-diameter portion may be in contact with the main plate 100, and a part of the small-diameter portion may penetrate the connection hole 210 and protrude to the outside. That is, the connection member 300 is fixedly disposed between the main plate 100 and the endplate 200, but the entire connection member 300 is not necessarily disposed only between the main plate 100 and the endplate 200. A part of the small-diameter portion may protrude to the outside.
That is, a diameter of the upper side of the connection member 300 may be equal to a diameter of the second hole 210b, such that a part or the entirety of the upper side of the connection member 300 may be inserted into the second hole 210b. A diameter of the lower side of the connection member 300 may be larger than the diameter of the second hole 210b and equal to or smaller than a diameter of the first hole 210a, such that the lower side of the connection member 300 may be inserted into the second hole 210b. Therefore, the lower side of the connection member 300 may be fixed in position by the protruding portion 220 formed by the first hole 210a and the second hole 210b so that the connection member 300 is not separated from the first hole 210a and the second hole 210b.
With reference to
The first hole 210a protrudes to the outside of the endplate 200 so as to have a predetermined height L, and an overall height H of the connection member 300 is equal to or smaller than the length L of the first hole 210a, such that the entire connection member 300 may be inserted into the first hole 210a. That is, the protruding portion 220 may protrude to the outside of the endplate 200 by a predetermined height so that the first hole 210a may be formed in a cylindrical shape having the predetermined height. In this case, a space defined by the first hole 210a may have a cylindrical shape having upper and lower portions having the same diameter or a cylindrical shape having upper and lower portions having different diameters. In this case, the diameter of the first hole 210a may be set to a diameter of a circle having the smallest diameter in the space defined by the first hole 210a.
An overall height of the connection member 300 is equal to or smaller than a height of the first hole 210a, such that the connection member 300 may be inserted into the space defined by the first hole 210a, and the position of the connection member 300 may be limited or fixed in a direction parallel to a length or width direction of the endplate 200.
In this case, the diameter of the connection member 300 may be larger than the diameter of the second hole 210b, and the upper surface of the connection member 300 may be in surface contact with a lower surface of a portion of the protruding portion 220 that defines the first hole 210a. Therefore, the position of the connection member 300 may be limited or fixed even in a direction perpendicular to the length or width direction of the endplate 200.
Furthermore, when the height of the connection member 300 is equal to the height of the first hole 210a and the diameter of the connection member 300 is equal to the diameter of the first hole 210a, the connection member 300 may be fitted with the space defined by the first hole 210a, such that the position of the connection member 300 may be fixed in the directions perpendicular and parallel to the length or width direction of the endplate 200.
With reference to
In case that the second screw thread 211b is also formed on the inner peripheral surface of the second hole 210b, the first screw thread 301 may have a shorter length than when the screw thread is formed only in the connection member 300. Therefore, the overall length of the connection member 300 may be shortened, and the entire package for connecting an external structure to the heat exchanger 1000 may be miniaturized. In addition, the external structure may be coupled not only to the connection member 300 but also to the endplate, thereby increasing a coupling force.
With reference to
In addition, the endplate 200 and the connection member 300 may be made of the same type of metallic material and welded to each other during the process of brazing the heat exchanger core 1100. That is, because the endplate 200 and the connection member 300 are made of the same metallic material, the endplate 200 and the connection member 300 may be welded to each other during the brazing process of joining the heat exchanger core 1100. For example, when the endplate 200 is also made of aluminum, the connection member 300 is also made of aluminum, such that the endplate 200 and the connection member 300 may be welded during the process of brazing the heat exchanger core 1100.
With reference to
The connection member 300 may be coupled to the endplate 200 disposed at the side opposite to the side at which the receiver dryer 1200 is installed, such that the external structure connected to the water-cooled condenser does not interfere with the receiver dryer 1200.
The heat exchanger core 1100 may include a flow path through which the coolant flows, and a flow path through which a fluid, which is different from the coolant, flows, i.e., a flow path through which a refrigerant flows. The water-cooled condenser may further include a condensation region in which a refrigerant is condensed as the refrigerant and the coolant exchange heat with each other. In this case, the receiver dryer 1200 may separate the gaseous refrigerant and the liquid refrigerant from the condensed refrigerant.
In addition, the water-cooled condenser may further include a supercooling region in which the refrigerant is supercooled as the coolant and the refrigerant passing through the receiver dryer 1200 exchange heat with each other.
The connector 1300 connects and fixes the heat exchanger core 1100 and the receiver dryer 1200 that form the condensation region and the supercooling region.
The present invention is not limited to the above embodiments, and the scope of application is diverse. Of course, various modifications and implementations are possible without departing from the subject matter of the present invention claimed in the claims.
According to the present invention, the connection member, which connects the heat exchanger to the external component or fixes the external component to the heat exchanger, may be fixed in position without a separate welding process, which may reduce the number of manufacturing processes during a process of manufacturing the heat exchanger, thereby improving the productivity and economic feasibility.
Number | Date | Country | Kind |
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10-2021-0020527 | Feb 2021 | KR | national |
10-2022-0018691 | Feb 2022 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2022/002214 | 2/15/2022 | WO |