Patent Grant
9927184
The present invention relates to a heat exchanger, and more particularly, it relates to a heat exchanger including multiple cores and spacer portions arranged between bonded surfaces of the adjacent cores.
A heat exchanger including multiple cores and spacer portions arranged between bonded surfaces of the adjacent cores is known in general. A heat exchanger like this is disclosed in Japanese Patent Laying-Open No. 2012-255646, for example.
In Japanese Patent Laying-Open No. 2012-255646, there is disclosed a heat exchanger including multiple cores, spacer portions arranged between bonded surfaces of the adjacent cores, and a header portion. In the cores, two types of flow path portions through which two types of fluids flow, respectively, are alternately stacked. The cores each have a rectangular parallelepiped shape, the spacer portions each are formed in an L-shape along two sides of each of the outer peripheral edges of the bonded surfaces of the cores, and the outer peripheral portions thereof are welded to the bonded surfaces of the adjacent cores.
Patent Document 1: Japanese Patent Laying-Open No. 2012-255646
In Japanese Patent Laying-Open No. 2012-255646, when the heat exchanger is used under operational conditions where a temperature difference between a high-temperature side and a low-temperature side is large, deformation is generated in each core so that a large stress is generated in the spacer portions arranged between the cores. In this case, the strength of ends (starting points or end points of welding) of the weld sites located on both sides of each of the L-shaped spacer portions is low, and a stress is concentrated in the ends to be easily increased. Therefore, as the spacer portions, spacer portions capable of sufficiently withstanding a stress under the operational conditions where a temperature difference between a high-temperature side and a low-temperature side is large are preferable.
The header portion is configured to guide the fluids into or out of the flow path portions of each core in one batch by straddling the spacer portions and covering ports of the flow path portions of the multiple cores. Thus, the spacer portions also function as partition walls between the bonded surfaces of the cores to maintain the internal space of the header portion at a predetermined stress. Therefore, when there is poor weld in the weld sites between the spacer portions and the cores, the fluids may be leaked to clearance gaps between the cores. Thus, when the heat exchanger is manufactured, the leakage of the fluids from the header portion to the clearance gaps between the cores is tested. Therefore, the spacer portions each preferably have a shape enabling easy detection of the leakage of the fluids from the header portion to between the cores in the leakage testing.
The present invention has been proposed in order to solve the aforementioned problem, and one object of the present invention is to provide a heat exchanger including spacer portions that enable easy detection of leakage of fluids from a header portion to between cores and are capable of sufficiently withstanding a stress under operational conditions where a temperature difference between a high-temperature side and a low-temperature side is large.
In order to attain the aforementioned object, a heat exchanger according to an aspect of the present invention includes multiple cores in which flow path portions through which multiple types of fluids flow are alternately stacked, and a spacer portion arranged between bonded surfaces of the cores adjacent to each other and integrally fixed to the cores on both sides by welding, the spacer portion includes an outer peripheral portion circumferentially provided along outer peripheral edges of the bonded surfaces of the cores and a gap portion provided in a partial region of the circumferential outer peripheral portion, and the gap portion is provided at a position where a temperature gradient on the bonded surfaces of the cores is relatively shallow.
In the heat exchanger according to this aspect of the present invention, as hereinabove described, the outer peripheral portion circumferentially provided along the outer peripheral edges of the bonded surfaces of the cores and the gap portion provided in the partial region of the circumferential outer peripheral portion are provided in the spacer portion, whereby a weld site between the spacer portion and the cores (i.e. the outer peripheral portion of the spacer portion) can be circumferentially formed along the outer peripheral edges of the bonded surfaces while the gap portion is ensured. Consequently, leakage of the fluids can be easily detected through the gap portion, and the circumferential weld site enables an increase in a bond area between the spacer portion and the cores so that the bonding strength can be improved. Furthermore, the gap portion is provided at the position where the temperature gradient on the bonded surfaces of the cores is relatively shallow, considering that an end (a starting point or an end point of welding) of the weld site in which a stress is likely to be concentrated is located in the gap portion, whereby the end of the weld site can also be arranged at the position where the temperature gradient is relatively shallow. Thus, the end of the weld site can be arranged in a region of the bonded surfaces in which a stress caused by deformation following a temperature change is relatively small, and hence an increase in stress can be suppressed even if a stress is concentrated in the end of the weld site. Thus, the bonding strength between the spacer portion and the cores can be improved while an increase in stress in the end (the gap portion) of the weld site can be suppressed, and hence the spacer portion can sufficiently withstand a stress under operational conditions where a temperature difference between a high-temperature side and a low-temperature side is large.
Preferably in the aforementioned heat exchanger according to this aspect, the spacer portion includes a first spacer having a rectangular plate shape and provided on the outer peripheral edges of the bonded surfaces of the cores and regions inside the outer peripheral edges of the bonded surfaces. According to this structure, the stiffness of the first spacer itself can be improved as compared with the structure of providing the spacer in only the outer peripheral edges of the bonded surfaces of the cores. Thus, the spacer portion (the first spacer) itself can be rendered robust to an increase in stress caused by the deformation of the bonded surfaces of the cores.
Preferably in this case, the bonded surfaces of the cores each have a rectangular shape, and the outer peripheral portion of the first spacer having the rectangular plate shape is arranged along three sides of the outer peripheral edges of the bonded surfaces of the cores. According to this structure, the large-size first spacer portion having a rectangular plate shape can be provided, and the weld site of the first spacer can be formed in a wide range over the three sides of the outer peripheral edges of the bonded surfaces of the cores. Consequently, the stiffness of the first spacer itself and the bonding strength between the first spacer and the cores can be further improved.
Preferably, the aforementioned structure in which the spacer portion includes the first spacer having the rectangular plate shape further includes a first header portion provided on first side surfaces of the cores orthogonal to the bonded surfaces and a second header portion provided on second side surfaces of the cores orthogonal to the first side surfaces and the bonded surfaces, and on the bonded surfaces, a first side of the first spacer having the rectangular plate shape, which is closer to the first side surfaces, has a length equal to or more than the width of the first header portion, and a second side of the first spacer, which is closer to the second side surfaces, has a length equal to or more than the width of the second header portion, and extends to the gap portion. According to this structure, the first spacer having the rectangular plate shape can function as a partition wall that prevents leakage of the fluids to a gap between the cores in the first header portion and the second header portion. The second side of the first spacer extends to the gap portion, whereby even when there is poor weld leading to leakage, the leaking fluids passing between the first spacer and the bonded surfaces can be sent to the gap portion. Consequently, leakage from the weld site of the first spacer can be checked simply by detecting the fluids in the gap portion at the time of leakage testing, and hence the leakage of the fluids can be easily detected even when the first spacer is increased in size.
Preferably in this case, on the bonded surfaces of the cores, the spacer portion includes a pair of the first spacers provided closer to a pair of the first side surfaces that sandwiches each of the bonded surfaces therebetween, respectively, and a second spacer having a rectangular plate shape, provided between the pair of first spacers, and arranged through the gap portion with respect to each of the pair of first spacers. According to this structure, due to the pair of first spacers and the second spacer between the pair of first spacers, the spacer portion can be provided in a wide range over the substantially entire bonded surfaces of the cores, and hence the stiffness of the entire spacer portion and the bonding strength between the spacer portion and the cores can be improved. Also in this case, leakage of the fluids occurring in each of the pair of first spacers can be detected from the gap portion between each of the first spacers and the second spacer, and hence the leakage of the fluids can be easily detected.
Preferably in the aforementioned structure in which the spacer portion includes the pair of first spacers and the second spacer having the rectangular plate shape and arranged through the gap portion with respect to each of the pair of first spacers, on the bonded surfaces of the cores, the gap portion is provided to pass through a region between the first spacer and the second spacer from one of the second side surfaces to the other of the second side surfaces. According to this structure, the gap portion as a flow path for detecting the leaking fluids is formed in a simple shape, whereby the leaking fluids can be promptly guided to the outside of the gap portion, and the leaking fluids can be easily detected from the sides of the second side surfaces.
Preferably in the aforementioned structure in which the spacer portion includes the first spacer having the rectangular plate shape, on the bonded surfaces of the cores, the gap portion is provided at a position closer to one of a pair of first side surfaces, which is orthogonal to the bonded surfaces and sandwiches each of the bonded surfaces therebetween, than the other of the pair of first side surfaces in a region in which the temperature gradient is relatively shallow in the bonded surfaces of the cores, and the first spacer having the rectangular plate shape extends from an end closer to the other of the first side surfaces to the gap portion closer to the one of the first side surfaces on the bonded surfaces of the cores. According to this structure, the large-size first spacer over a wide range from an end closer to the other of the first side surfaces to the gap portion closer to one of the first side surfaces can be provided, and hence the stiffness of the first spacer can be improved. Also in this case, the leakage from the weld site of the first spacer can be checked simply by detecting the fluids in the gap portion, and hence the leakage of the fluids can be easily detected.
Preferably, the aforementioned heat exchanger according to this aspect further includes a header portion arranged on side surfaces different from the bonded surfaces of the cores and provided to straddle the spacer portion and to cover the flow path portions of the multiple cores, and the gap portion is arranged at a position that is different from a region in which the header portion is arranged and that is closer to the header portion in regions in which the temperature gradient on the bonded surfaces of the cores is relatively shallow. According to this structure, a distance between the header portion and the gap portion can be reduced. Therefore, the fluids leaking from the side of the header portion through the spacer portion can be more easily and reliably detected while the influence of a temperature change on the end (the gap portion) of the weld site is suppressed.
According to the present invention, as hereinabove described, the heat exchanger including the spacer portion that enables easy detection of the leakage of the fluids from the header portion to between the cores and are capable of sufficiently withstanding a stress under the operational conditions where a temperature difference between a high-temperature side and a low-temperature side is large can be provided.
Embodiments of the present invention are hereinafter described on the basis of the drawings.
The structure of a heat exchanger 100 according to this embodiment is now described with reference to
As shown in
As shown in
As shown in
The bonded surfaces 1a of the cores 1 are plat surfaces including the outer surfaces of the separate plates 12 located outermost in the cores 1. On the pair of first side surfaces 1b, ends of the multiple flow path portions 14 are exposed over the entire first side surfaces 1b, respectively. On the pair of second side surfaces 1c, ends of the multiple flow path portions 14 are aligned along the direction X and exposed, respectively. On the second side surfaces 1c on a Y1 side, the flow path portions 14 are exposed in ends on a Z1 side, and on the second side surfaces 1c on a Y2 side, the flow path portions 14 are exposed in ends on a Z2 side.
As shown in
The header portion 2a is provided on the first side surfaces 1b on a first end side (Z1 side) in the longitudinal direction of the cores 1, and the header portion 2b is provided on the first side surfaces 1b on a second end side (Z2 side) in the longitudinal direction of the cores 1. Over the entire the first side surfaces 1b, the flow path portions 14 are provided, and hence these header portions 2a and 2b are provided to cover the entire first side surfaces 1b, respectively. The header portion 2a is provided with an inflow/outflow port 21a through which the fluids flow in or flow out, and the header portion 2b is provided with an inflow/outflow port 21b through which the fluids flow in or flow out.
The header portion 2c is provided on the second side surfaces 1c on a first end side (Y1 side) in the short-side direction of the cores 1, and the header portion 2d is provided on the second side surfaces 1c on a second end side (Y2 side) in the short-side direction of the cores 1. These header portions 2c and 2d are provided to cover only portions of the second side surfaces 1c on which the flow path portions 14 are exposed, respectively. The header portion 2c is provided with an inflow/outflow port 21c through which the fluids flow in or flow out, and the header portion 2d is provided with an inflow/outflow port 21d through which the fluids flow in or flow out.
As shown in
The outer peripheral portions 3a of the spacer portions 3 denotes entire portions along the outer peripheral edges of the bonded surfaces 1a, of the outer peripheral portions (sides) of the individual first spacers 30a and 30b and second spacer 30c. The spacer portions 3 are welded in a state where the same are held between the bonded surfaces 1a of the adjacent cores 1, and hence only the outer peripheral portions 3a along the outer peripheral edges of the bonded surfaces 1a are welded. Sides arranged inside the bonded surfaces 1a, of the sides of the first spacers 30a and 30b and the second spacer 30c, are not welded. In practice, as shown in
As shown in
According to the first embodiment, the header portions 2a and 2b each cover the entire first side surfaces 1b, and hence first sides 31 of the first spacers 30a and 30b each have a length substantially equal to the width W1 of the header portion 2a (2b) and substantially equal to the entire lengths (=W1) of the first side surfaces 1b in the direction Y. Second sides 32 of the first spacer 30a each have a length more than the width W2 of the header portion 2c in the direction Z along the second side surfaces 1c, and extend from an end closer to one of the first side surfaces 1b to the gap portion 3b. Second sides 32 of the first spacer 30b each have a length more than the width W2 of the header portion 2d in the direction Z along the second side surfaces 1c, and extend from an end closer to the other of the first side surfaces 1b to the gap portion 3c. Internal sides 33 of the first spacers 30a and 30b are along the gap portions 3b and 3c, respectively.
Thus, the first spacer 30a functions as a partition wall that partitions an interior space of the header portion 2a and a gap CL (an arrangement region of each of the spacer portions 3) between the bonded surfaces 1a of the cores 1 by the first side 31 (and a welded portion of the first side 31), and functions as a partition wall that partitions an interior space of the header portion 2c and the gap CL between the bonded surfaces 1a of the cores 1 by the second side 32 (and a welded portion of the second side 32) on the Y1 side. The first spacer 30b functions as a partition wall that partitions an interior space of the header portion 2b and the gap CL between the bonded surfaces 1a of the cores 1 by the first side 31 (and the welded portion), and functions as a partition wall that partitions an interior space of the header portion 2d and the gap CL between the bonded surfaces 1a of the cores 1 by the second side 32 (and the welded portion) on the Y1 side.
The second spacer 30c is provided between a pair of first spacers 30a and 30b. The second spacer 30c is arranged apart from the pair of first spacers 30a and 30b through the gap portions 3b and 3c, respectively. A pair of sides 34 of the second spacer 30c extending in the direction Y has a length substantially equal to the width W1 of the header portion 2a (2b) and substantially equal to the entire lengths (=W1) of the first side surfaces 1b in the direction Y. A pair of sides 35 of the second spacer 30c extending in the direction Z is along the outer peripheral edges (sides) of the bonded surfaces 1a closer to the second side surfaces 1c, and the length thereof in the direction Z is equal to a distance between the gap portion 3b and the gap portion 3c.
In this manner, according to the first embodiment, the outer peripheral portions 3a of the spacer portions 3 are constituted by the respective first sides 31 and second sides 32 of the first spacers 30a and 30b and the sides 35 of the second spacers 30c extending in the direction Z, and are circumferentially formed over the substantially entire circumferences (entire circumferences excluding portions on which the gap portions 3b and 3c are located) of the outer peripheral edges of the bonded surfaces 1a as a whole. Thus, weld sites between the cores 1 and the spacer portions 3 are substantially entire circumferences of the outer peripheral edges of the bonded surfaces 1a excluding the portions on which the gap portions 3b and 3c are located. In other words, weld lines formed by welding are broken at the portions on which the gap portions 3b and 3c are located. In other words, ends (starting points or end points) of the weld sites are located at the gap portions 3b and 3c.
According to the first embodiment, the gap portions 3b and 3c are provided at positions where a temperature gradient on the bonded surfaces 1a of the cores 1 is relatively shallow. However, the temperature gradient varies by the operational conditions (the temperatures (the inlet temperature, the outlet temperature) of two types of fluids, the types, flow rates, working pressures, etc. of the fluids) of the heat exchanger 100. Thus, the temperature gradient is obtained by a simulation or the like according to these operational conditions.
The temperature gradient is mainly generated in a direction along the flow direction of the fluids flowing through the flow path portions 14 (a direction in which the flow path portions 14 extend (the longitudinal direction of the cores 1)). Therefore, in the case of the first embodiment, the positions of the gap portions (3b and 3c) can be determined by the temperature gradient in the direction Z. An example of the temperature gradient in the direction Z (the longitudinal direction of the cores 1) in central portions in the direction Y is shown in
According to the first embodiment, the positions in which the gap portions 3b and 3c are arranged are located at substantially the same distance from the first side surfaces 1b on the Z1 side and the first side surfaces 1b on the Z2 side, respectively, but the positions in which the gap portions 3b and 3c are arranged may be at completely different distances. Thus, the lengths of the second sides 32 of the first spacer 30a and the lengths of the second sides 32 of the first spacer 30b may be different from each other.
The gap portions 3b and 3c are provided to pass through regions between the first spacers 30a and 30b and the second spacer 30c from one of the second side surfaces 1c to the other of the second side surfaces 1c on each of the bonded surfaces 1a of the cores 1. As shown in
The functions of the gap portions 3b and 3c are now described.
As described above, in the first spacers 30a and 30b, the weld sites of the first sides 31 and the second sides 32 function as the partition walls that partition the interior spaces of the header portions 2 (2a to 2d) and the gap CL (the region in which each of the spacer portions 3 is arranged) between the bonded surfaces 1a of the cores 1. Thus, when there is poor weld, the interior spaces of the header portions 2 and the gap CL between the bonded surfaces 1a of the cores 1 may be communicated with each other, and leakage of the fluids from the interior spaces of the header portions 2 to the gap CL between the bonded surfaces 1a of the cores 1 (the region in which each of the spacer portions 3 is arranged) may occur.
As shown in
Thus, outlets (portions that intersect with the outer peripheral edge of the bonded surface 1a) of the gap portions 3b and 3c are blocked by cover plates 5, as shown in
The flow of the fluids in the heat exchanger 100 is now described with reference to
The first fluid flows into the inflow/outflow port 21a of the header portion 2a. Then, the first fluid flowing in from the header portion 2a flows through the cores 1 (flow path portions 14) vertically downward (in a direction Z2), flows to the Y2-direction side in an L-shape, and flows out through the inflow/outflow port 21d of the header portion 2d. The second fluid flows into the inflow/outflow port 21c of the header portion 2c. Then, the second fluid flowing in from the header portion 2c flows through the cores 1 (flow path portions 14) to the Y2-direction side, flows vertically downward (in the direction Z2) in an L-shape, and flows out through the inflow/outflow port 21b of the header portion 2b.
According to the first embodiment, the following effects can be obtained.
According to the first embodiment, as hereinabove described, the outer peripheral portions 3a circumferentially provided along the outer peripheral edges of the bonded surfaces 1a of the cores 1 and the gap portions 3b and 3c provided in the partial regions of the circumferential outer peripheral portions 3a are provided in the spacer portions 3, whereby the weld sites between the spacer portions 3 and the cores 1 (i.e. the outer peripheral portions 3a of the spacer portions 3) can be circumferentially formed along the outer peripheral edges of the bonded surfaces 1a while the gap portions 3b and 3c are ensured. Consequently, the leakage of the fluids can be easily detected through the gap portions 3b and 3c, and the circumferential weld sites enable an increase in bond areas between the spacer portions 3 and the cores 1 so that the bonding strength can be improved. Furthermore, the gap portions 3b and 3c are provided at positions (the regions A1 and A2 in
According to the first embodiment, as hereinabove described, the first spacers 30a and 30b each having a rectangular plate shape and provided in the outer peripheral edges of the bonded surfaces 1a of the cores 1 and the regions inside the outer peripheral edges of the bonded surfaces 1a are provided in the spacer portions 3. Thus, the spacer portions (the first spacers 30a and 30b) themselves can be rendered robust to an increase in stress caused by the deformation of the bonded surfaces 1a of the cores 1.
According to the first embodiment, as hereinabove described, the outer peripheral portions (the first sides 31 and the second sides 32) of the first spacers 30a and 30b each having a rectangular plate shape are arranged along the three sides of the outer peripheral edges of the bonded surfaces 1a of the cores 1. Thus, the large-size first spacer portions 30a and 30b each having a rectangular plate shape can be provided, and the weld sites of the first spacers 30a and 30b can be formed in a wide range over the three sides of the outer peripheral edges of the bonded surfaces 1a of the cores 1. Consequently, the stiffness of the first spacers 30a and 30b themselves and the bonding strength between the first spacers 30a and 30b and the cores 1 can be further improved. When the cores 1 and the spacer portions 3 are welded to each other, ends of the flow path portions 14 in the vicinity of the bonded surfaces 1a may be deformed due to heat during the welding. On the other hand, according to the first embodiment, the stiffness of the first spacers 30a and 30b is improved, and hence deformation of the ends of the flow path portions 14 during welding can also be suppressed.
According to the first embodiment, as hereinabove described, on the bonded surface 1a, the first side 31 of the first spacer 30a (30b) having a rectangular plate shape, which is closer to the first side surface 1b, has a length equal to or more than the width W1 of the header portion 2a (2b), and the second side 32 of the first spacer 30a (30b), which is closer to the second side surface 1c, has a length equal to or more than the width W2 of the header portion 2c (2d), and extends to the gap portion 3b (3c). Thus, even when there is poor weld leading to leakage, the leaking fluids passing between the first spacer 30a (30b) and the bonded surface 1a can be sent to the gap portion 3b (3c). Consequently, the leakage from the weld sites of the first spacers 30a and 30b can be checked simply by detecting the fluids in the gap portions 3b and 3c at the time of leakage testing, and hence the leakage of the fluids can be easily detected even when the first spacers 30a and 30b are increased in size.
According to the first embodiment, as hereinabove described, on the bonded surface 1a of the core 1, the pair of first spacers 30a and 30b provided closer to a pair of first side surfaces 1b that sandwiches the bonded surface 1a therebetween, respectively, and the second spacer 30c having a rectangular plate shape and arranged through the gap portions 3b and 3c with respect to the pair of first spacers 30a an 30b are provided in each of the spacer portions 3. Thus, the spacer portions 3 can be provided in a wide range over the substantially entire bonded surfaces 1a of the cores 1, and hence the stiffness of the entire spacer portions 3 and the bonding strength between the spacer portions 3 and the cores 1 can be improved. Also in this case, the leakage of the fluids occurring in each of the pair of first spacers 30a an 30b can be detected from the respective gap portions 3b and 3c between the first spacers 30a and 30b and the second spacer 30c, and hence the leakage of the fluids can be easily detected.
According to the first embodiment, as hereinabove described, on the bonded surface 1a of the core 1, the gap portions 3b and 3c are provided to pass through the regions between the first spacers 30a and 30b and the second spacer 30c from one of the second side surfaces 1c to the other of the second side surfaces 1c. Thus, the gap portions 3b and 3c as flow paths for detecting the leaking fluids are formed in a simple shape, whereby the leaking fluids can be promptly guided to the outside of the gap portions 3b an 3c, and the leaking fluids can be easily detected from the sides of the second side surfaces 1c.
According to the first embodiment, as hereinabove described, the gap portions 3b and 3c are arranged at the positions that are different from the regions in which the header portions 2 (2a to 2d) are arranged and that are closer to the header portions 2 (2a to 2d) in the regions in which the temperature gradient on the bonded surfaces 1a of the cores 1 is relatively shallow. Thus, distances between the header portions 2 (2a to 2d) and the gap portions 3b and 3c can be reduced. Therefore, the fluids leaking from the sides of the header portions 2 (2a to 2d) through the spacer portions 3 can be more easily and reliably detected while the influence of a temperature change on the ends (the gap portions 3b and 3c) of the weld sites is suppressed.
A second embodiment is now described with reference to
As shown in
The first spacers 130 each are provided in the outer peripheral edge of a bonded surface 1a of a core 1 and a region inside the outer peripheral edge. The outer peripheral portion of each of the first spacers 130 is provided along the outer peripheral edge (side) of the bonded surface 1a of the core 1 closer to a first side surface 1b on the Z1 side and the outer peripheral edges (sides) of the bonded surface 1a of the core 1 closer to both of second side surfaces 1c. Specifically, a first side 131 of each of the first spacers 130 closer to the first side surface 1b has a length substantially equal to the width W1 (i.e. the entire length of the first side surface 1b in a direction Y (the short-side direction of the core 1)) of a header portion 2a. Second sides 132 of each of the first spacers 130 closer to the second side surfaces 1c each have a length more than the width W2 of a header portion 2c in a direction Z (the longitudinal direction of the core 1), and extend from an end closer to one of the first side surfaces 1b to the gap portion 103b. Unlike the aforementioned first embodiment, the second sides 132 each have a length equal to or more than a half of the outer peripheral edge closer to each of the second side surfaces 1c, which extends in the direction Z.
The L-shaped spacers 140 each are provided along two sides of the outer peripheral edge of the bonded surface 1a of the core 1 closer to a first side surface 1b on the Z2 side and the outer peripheral edge of the bonded surface 1a of the core 1 closer to a second side surface 1c on a Y2 side. Therefore, the spacers 140 each are provided along the outer peripheral edge of the bonded surface 1a of the core 1, but not provided in the region inside the outer peripheral edge. A side 141 of each of the spacers 140 closer to the first side surface 1b has a length substantially equal to the width W1 (i.e. the entire length of the first side surface 1b in the direction Y) of the header portion 2a. A side 142 of each of the spacers 140 closer to the second side surface 1c has a length more than the width W2 of a header portion 2d, and extends from an end closer to the first side surface 1b on the Z2 side to the gap portion 103b.
The linear spacers 150 each have a narrow plate shape provided along the outer peripheral edge (side) of the bonded surface 1a of the core 1 closer to a second side surface 1c on a Y1 side. Therefore, the spacers 150 each are provided along the outer peripheral edge of the bonded surface 1a of the core 1, but not provided in the region inside the outer peripheral edge. A side 151 of each of the spacers 150 extends from the gap portion 103b to the gap portion 103c in the direction Z.
Thus, the first spacers 130 each function as a partition wall that partitions an interior space of the header portion 2a and a gap CL between bonded surfaces 1a of the cores 1, and function as a partition wall that partitions an interior space of the header portion 2c and the gap CL between the bonded surfaces 1a of the cores 1. The spacers 140 each function as a partition wall that partitions an interior space of the header portion 2b and the gap CL between the bonded surfaces 1a of the cores 1, and function as a partition wall that partitions an interior space of the header portion 2d and the gap CL between the bonded surfaces 1a of the cores 1.
According to the second embodiment, the outer peripheral portions 103a of the spacer portions 103 are constituted by the first sides 131 and the second sides 132 of the first spacers 130, the sides 141 and the sides 142 of the spacers 140, and the sides 151 of the spacers 150, and are circumferentially formed over the substantially entire circumferences (entire circumferences excluding portions on which the gap portions 103b and 103c are located) of the outer peripheral edges of the bonded surfaces 1a as a whole.
On the bonded surface 1a of the core 1, the gap portions 103b and 103c are provided at positions closer to one (Z2 side) of a pair of first side surfaces 1b, which is orthogonal to the bonded surface 1a and sandwiches the bonded surface 1a therebetween, than the other (Z1 side) of the pair of first side surfaces 1b in a region in which a temperature gradient is relatively shallow in the bonded surface 1a of the core 1. The gap portion 103b is provided at a position on the Z1 side with respect to the header portion 2d and closer to the header portion 2d in a region in which the temperature gradient is relatively shallow in the bonded surface 1a of the core 1. The gap portion 103c is arranged on the Y1 side opposite to the header portion 2d and in the vicinity of the first side surface 1b on the Z2 side.
The gap portions 103b and 103c have widths W4 and W5, respectively, less than the width W1 of the header portion 2a (2b), the width W2 of the header portion 2c (2d), and the lengths of the sides 132, the side 142, and the side 151. According to the second embodiment, in inner regions of the bonded surfaces 1a, spaces surrounded by the first spacers 130 and the spacers 140 and 150 are formed, and the gap portions 103b and 103c are communicated with each other. The groove width W4 of the gap portion 103b and the groove width W5 of the gap portion 103c each are preferably less than the width of the region in which the temperature gradient is relatively shallow, and both ends (ends of weld sites) of the gap portions 103b and 103c in a width direction are preferably arranged to fit into the region in which the temperature gradient is relatively shallow.
The remaining structures of the second embodiment are similar to those of the aforementioned first embodiment.
According to the second embodiment, the following effects can be obtained.
According to the second embodiment, the outer peripheral portions 103a circumferentially provided along the outer peripheral edges of the bonded surfaces 1a of the cores 1 and the gap portions 103b and 103c provided in partial regions of the circumferential outer peripheral portions 103a are provided in the spacer portions 103. The gap portions 103b and 103c are provided at positions where the temperature gradient on the bonded surface 1a of the core 1 is relatively shallow. Thus, similarly to the aforementioned first embodiment, leakage of fluids can be easily detected, and the spacer portions 103 can sufficiently withstand a stress under operational conditions where a temperature difference between a high-temperature side and a low-temperature side is large.
According to the second embodiment, as hereinabove described, on the bonded surface 1a of the core 1, the gap portions 103b and 103c are provided at the positions closer to one (Z2 side) of the first side surfaces 1b than the other (Z1 side) of the first side surfaces 1b in the region in which the temperature gradient is relatively shallow. Furthermore, each of the first spacers 130 having a rectangular plate shape extends from the end closer to the other (Z1 side) of the first side surfaces 1b to the gap portion 103b closer to one (Z2 side) of the first side surfaces 1b on the bonded surface 1a of the core 1. Thus, the large-size first spacers 130 over a wide range from the end closer to the other (Z1 side) of the first side surfaces 1b to the gap portion 103b closer to one (Z2 side) of the first side surfaces 1b can be provided, and hence the stiffness of the first spacers 130 can be further improved. Also in this case, leakage from the weld sites of the first spacers 130 can be checked simply by detecting the fluids in the gap portions 103b and 103c, and hence the leakage of the fluids can be easily detected.
The remaining effects of the second embodiment are similar to those of the aforementioned first embodiment.
(Simulation)
Results of a simulation for illustrating the effects of the heat exchanger 100 according to the aforementioned first embodiment and the heat exchanger 200 according to the aforementioned second embodiment are now described. As an example of operational conditions where a temperature difference between a high-temperature side and a low-temperature side is large, a simulation of distribution of stress acting on the spacer portions in the example of the temperature gradient in the direction Z in the heat exchanger shown in
In this simulation, as a comparative example, a spacer portion 203 shown in
The weld sites of the spacer portions are linearly provided along the outer peripheral portions, and hence ends C (the starting points or the end points of welding) of the weld sites have the lowest strength. The ends C of the weld sites are the positions of the gap portions 3b and 3c in
When stresses in these ends C are compared with each other, in the case of the spacer portions 3 of the heat exchanger 100 according to the first embodiment, a stress is kept to a level of S1 to S4, which is less than 120 MPa, at each of the positions of the gap portions 3b and 3c, as shown in
On the other hand, in the case of the comparative example shown in
Thus, in the heat exchanger 100 according to the aforementioned first embodiment and the heat exchanger 200 according to the aforementioned second embodiment, stresses in the gap portions (3b, 3c, 103b, and 103c) are reduced so that the spacer portions can also sufficiently withstand a stress under the operational conditions where a temperature difference between a high-temperature side and a low-temperature side is large.
Although cannot be seen in the stress distributions in
The embodiments disclosed this time must be considered as illustrative in all points and not restrictive. The range of the present invention is shown not by the above description of the embodiments but by the scope of claims for patent, and all modifications within the meaning and range equivalent to the scope of claims for patent are further included.
For example, while the example of the heat exchanger in which two types of fluids, the first fluid and the second fluid, flow through the cores 1 has been shown in each of the aforementioned first and second embodiments, the present invention is not restricted to this. According to the present invention, three or more types of fluids may flow through the cores.
While the example in which a total of four gap portions 3b and 3c are provided in the outer peripheral edges of the bonded surfaces has been shown in the aforementioned first embodiment and the example in which a total of three gap portions 103b and 103c are provided in the outer peripheral edges of the bonded surfaces has been shown in the aforementioned second embodiment, the present invention is not restricted to this. One, two, five, or more gap portions may be provided in the outer peripheral edges.
While the example in which the gap portions 3b and 3c are linearly provided to penetrate from one of the second side surfaces to the other of the second side surfaces has been shown in the aforementioned first embodiment, the present invention is not restricted to this. The gap portions may not penetrate but may be provided on both sides closer to the second side surfaces. Furthermore, the gap portions may be provided in a curved line.
While the example of providing the first spacers (30a, 30b, 130) each having a rectangular plate shape has been shown in each of the aforementioned first and second embodiments, the present invention is not restricted to this. According to the present invention, the first spacers each may have a shape other than the rectangular shape. Particularly, the shapes of inner portions (sides 33; see
While the example of providing the first spacers (30a, 30b, 130) along the three sides of the outer peripheral edges of the bonded surfaces has been shown in each of the aforementioned first and second embodiments, the present invention is not restricted to this. According to the present invention, the first spacers each may have a shape along only two sides of the outer peripheral edges.
While the example in which the lengths of the first sides (31, 131) of the first spacers are substantially equal to the entire lengths of the outer peripheral edges closer to the first side surfaces has been shown in each of the aforementioned first and second embodiments, the present invention is not restricted to this. When the header portions are mounted on only portions of the first side surfaces, the lengths of the first sides of the first spacers may be smaller than the entire lengths of the outer peripheral edges closer to the first side surfaces so far as the same are equal to or more than the widths of the header portions. More specifically, as shown in
While the example in which the spacer portions 3 each are constituted by a total of three members, the two first spacers 30a and 30b and the single second spacer 30c, has been shown in the aforementioned first embodiment and the example in which the spacer portions 103 each are constituted by a total of three members, the single first spacer 130 and the two spacers 140 and 150, has been shown in the aforementioned second embodiment, the present invention is not restricted to this. According to the present invention, any number of spacers constituting the spacer portions may be employed.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-057390 | Mar 2014 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2015/057732 | 3/16/2015 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2015/141634 | 9/24/2015 | WO | A |
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| International Search Report (PCT/ISA/210) issued in PCT Application No. PCT/JP2015/057732 dated May 19, 2015 with English translation (five pages). |
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| Number | Date | Country | |
|---|---|---|---|
| 20170108284 A1 | Apr 2017 | US |
