The invention concerns a cooling device comprising a heat pipe, the evaporation part of which is situated in a hot zone and the condensation part in a cold zone, the said heat pipe being intended to discharge the heat from the hot zone to the cold zone.
In these cooling devices the evaporation part absorbs heat and the condensation part discharges the heat.
The aim of the present invention is to take advantage of the heat pipe.
To achieve this aim, the cooling device according to the invention is characterised in that the evaporation part of the heat pipe is connected to a voltage regulator belonging to a rotary electrical machine such as an alternator or an alternator starter.
By virtue of the invention the voltage regulator is properly cooled so that the performance of the rotary electrical machine is increased, along with its service life.
The invention makes it possible to increase the power of the machine, and this simply and economically.
According to one characteristic the heat pipe comprises, between these evaporation and condensation parts, an electrically insulating part so that the hot and cold zones are insulated electrically from each other.
Thus the condensation part of the heat pipe can be connected to the positive dissipator of a rectifying device.
According to one characteristic the condensation part of the heat pipe is located close to a connection terminal connected by a cable to the positive terminal of a battery so that the heat is properly discharged.
The invention will be better understood, and other aims, characteristics, details and advantages thereof will emerge more clearly during the following explanatory description made with reference to the accompanying schematic drawings, given solely by way of example, illustrating an embodiment of the invention and in which:
The invention will be described below in its application to a rear bearing housing of a rotary electrical machine. This application is however given only by way of example.
This rotary electrical machine is for example a polyphase alternator in particular for a motor vehicle. This alternator comprises a hollow-shaped casing comprising at least one front bearing housing and one rear bearing housing. This casing is intended to be mounted on a fixed part.
Inside there are housed a stator surrounding a rotor fixed to a shaft mounted for rotation in the casing by means of bearings, such as ball bearings, carried centrally respectively by the rear bearing housing and the front bearing housing.
The stator comprises a grooved stator body carrying a stator coil comprising windings, the number of which varies according in particular to the number of phases that the alternator has. The body of the stator is carried by the casing, being located at the external periphery thereof. This body consists for example of a packet of metal sheets.
An air gap exists between the internal periphery of the stator body and the external periphery of the rotor.
The rotor is for example a claw rotor or a projecting-pole rotor.
The shaft passes centrally through the rotor while being rotationally connected to it for example by force-fitting, the shaft comprising for this purpose at least one portion with reliefs force-fitted in the central opening that the rotor has for this purpose.
The front end of the shaft passes through the front bearing housing and carries a drive member such as a pulley or a toothed wheel belonging to a movement transmission device, for example with belt(s) or chain(s), acting between the shaft of the alternator and the crankshaft of the motor vehicle thermal engine.
The rotor comprises a rotor body, preferably made from ferromagnetic material. At least one excitation coil is associated with the body. When the excitation coil is supplied electrically, the rotor body is magnetised with the formation of magnetic poles, the rotor body being configured accordingly.
An induced current in the stator coil is then produced when the shaft turns.
This induced current is of the alternating type so that a rectifying device is provided, such as a diode bridge or a transistor bridge of the MOSFET type, in order to transform the alternating current into direct current in order to electrically supply at least one load, such as a load belonging to the onboard system of the vehicle and/or a battery.
The rectifying device is provided with several arms and is usually carried by the rear bearing housing of the rotary electrical machine. This device comprises a positive dissipator carrying positive rectifying elements, for example positive diodes, a negative dissipator carrying negative rectifying elements, such as negative diodes, and a connector made from electrically insulating material carrying electrical connections for electrically connecting the rectifying elements together in order to form arms of the rectifying device, such as a diode bridge, and to electrically connect the outputs of the windings, connected for example in star or delta, of the stator coil to the rectifying device.
The negative dissipator is electrically connected to earth while the positive dissipator carries an output terminal, referred to as the B+ terminal, intended to be connected to the positive terminal of the battery.
These dissipators are in one embodiment metal. Advantageously the negative dissipator is formed by the hollow-shaped rear bearing housing bottom.
The excitation coil of the rotor is electrically connected to a voltage regulator in order to limit the voltage produced by the alternator and protect the loads.
In one embodiment the alternator is brushless and the excitation coil is fixed. In another embodiment the alternator has brushes and the excitation coil is carried by the rotor body.
In this case the rear end of the shaft carries two collecting rings connected by hard-wired connections to the ends of the excitation coil.
Brushes are intended to rub on the collecting rings. These brushes are mounted in a brush holder usually belonging to a brush holder regulator assembly also carried by the rear bearing housing.
By way of example reference should be made to the document WO 02/29958 disclosing, in the context of an alternator with brushes and with a rectifying device in the form of a diode bridge, such an arrangement more clearly visible in FIGS. 7 and 14 to 17 of this document.
In this document the rotor is a claw rotor provided with a body comprising two pole pieces between which there is interposed a core carrying the excitation coil. This alternator is cooled by air. To do this the rotor carries a fan at each of its axial ends and the front and rear bearing housings of the casing are provided with air inlet and outlet openings for the internal circulation of the air by means of fans.
This air circulation cools the stator windings as well as the rectifying bridge and the voltage regulator/brush holder assembly covered by a perforated protective cap and fixedly connected to the rear bearing housing.
The voltage regulator comprises a subassembly comprising for example a substrate on which at least one elementary voltage regulating electronic component such as a chip is mounted.
This regulator regulates the voltage supplying the battery and loads. It may be of the single-function type or of the multifunction type in order in particular to dialogue with at least one computer and/or to detect faults, such as the detection of absence of rotation or the detection of breakage of the belt.
This rear bearing housing 1 is therefore hollow in shape and comprises a bottom, visible in
Thus, in this figure, there are indicated at 2 the assembly comprising the voltage regulator and the brush-holder, at 33 a lug belonging to the positive dissipator 4 belonging to the rectifying device 3, comprising here rectifying elements in the form of diodes. The negative dissipator consists here of the bottom of the rear bearing housing carrying diodes 26, referred to as negative diodes, some of which are visible in
The positive dissipator 4, advantageously metal, also carries diodes 27, referred to as positive diodes. A connector, not visible, acts between the two dissipators. The positive dissipator 4 is provided here with cooling fins 5.
The aim of the invention consists of providing the cooling of the voltage regulator 2.
In accordance with the invention, the cooling is achieved by means of a heat pipe 6, the evaporation part 7 of which is connected to the voltage regulator constituting a hot source, while the condensation part 8 is connected to a cold source of the rotary electrical machine. The parts 7 and 8 are electrically conductive.
The heat pipe 6 is connected directly or indirectly to the electronic regulation component of the voltage regulator in order to cool it.
In this
This condensation part is also located in the vicinity of the lug 33 of the dissipator 4. This lug 33 serves for the mounting of the B+ terminal attached for example by screwing on the lug 33 with a hole for this purpose. In
The condensation part 8 is therefore here located in the vicinity of the lug 37, being in contact with and secured to the dissipator 4, which is at a positive potential.
The condensation part 8 of the heat pipe 6 is therefore mounted close to a cold zone of the positive dissipator 4 well cooled by virtue of the fins 5.
The evaporation part 7 of the heat pipe 6 is mounted on the voltage regulator, for example as illustrated in
In the case shown, the evaporation part 7 of the heat pipe 6 is in indirect contact with the chip 12 and is mounted on a heat dissipating plate 20, but any other known mounting possibility, such as a mounting on a heat dissipator with cooling fins, can be envisaged. The plate 20 is secured to the layer 11.
More precisely the heat dissipating plate 20 is here metal and has a U-shaped cross-section with two wings 35 and a bottom 36. The heat pipe 6 extends through its part 7 in contact with the top face of the bottom 36 while the chip 12 extends in contact with the bottom face of the bottom 36. The evaporation part 7 and the chip 12 therefore extend on each side of the bottom 36. This part 7 of the heat pipe 6 and the chip 12 are fixed to the bottom 36 of the plate 20 for example by means of a heat-conducting adhesive. In a variant these components are fixed to the bottom 36 by brazing.
It will be noted that the layer 11 has a cavity 34 for housing the chip 12, the part 7, most of the bottom 36, the connection wire 13 and the visible free end of the track 14 electrically connected to the wire 13.
The ends of the bottom 36 and the bottom parts of the wings 35 are anchored in the layer 11, for example by the insert moulding technique. It will be noted that the track 14 is either at positive potential or at negative potential.
The wings 35 extend perpendicular to the layer 11 and are cooled by circulation of the air shown diagrammatically by an arrow in
On the condensation part 8 side, the heat pipe is fixed, in any suitable manner, for example by brazing or adhesive bonding, to the positive dissipator 4 of the bridge of diodes grouped in pairs, each pair comprising in a known fashion a positive diode and a negative diode.
However, the electronic component, such as the chip 12, of the voltage regulator, connected to the track 14, for example at a negative potential, and the positive dissipator 4 of the diode bridge have different electrical potentials, so that the use of a known heat pipe would cause a short-circuit between the two potentials.
To resolve this problem, it is proposed to use a heat pipe as shown in
For the record it is stated that the heat pipe 6 has a sealed chamber, here 7, 15, 8, inside which there is the heat-transfer fluid 17.
In an economical embodiment the parts 7, 8 are made from copper or nickel and the heat-transfer fluid 17 is water.
In another embodiment the heart-transfer fluid is ammonia and the parts 7, 8 made from nickel, aluminium or stainless steel.
In yet another embodiment the parts 7, 8 are made from nickel, copper or stainless steel and the heat transfer fluid is methanol.
Naturally the parts 7, 8 can be made from several materials.
For example the parts 7, 8 can be made from steel plated internally with copper, the heat-transfer fluid being water.
The insulating part 15 is in one embodiment made from plastics material.
In the embodiment in
The heat-transfer fluid 17 is in equilibrium with its vapour. There is a small quantity of liquid in contact with the parts 7, 15, 8 so that the parts 7 and 8 are well insulated electrically despite the presence of the liquid in the part 15.
In one embodiment these parts 7, 15, 8 are hollow in shape and provided with grooves for capillary pumping of the heat-transfer fluid.
This
It should be noted that a heat pipe as shown in
When the heat pipe is flat it can have, on one of its faces, two evaporation parts separated by an electrically insulating part and on the other of its faces two condensation parts separated by an electrically insulating part.
The heat pipe therefore has at least one evaporation part and one condensation part separated by an electrically insulating part.
Likewise it is possible to modify the dissipator or dissipators 20, 4 in order to be able to fix the heat pipe by screwing, riveting, snapping on or clinching.
In a variant, as can be seen in
The cavity 34 is therefore stepped.
In a variant, as can be seen in
Naturally the present invention is not limited to the example embodiment described.
The rotor of the machine can be a projecting-pole rotor.
In a variant, as described in the document DE 40 187 10, the machine can comprise two claw rotors and two stators, the rectifying device, the voltage regulator and the B+ terminal being carried by the front bearing housing in the form of a cover.
The machine can be water cooled.
For example, one of the bearing housings of the casing can be provided with air passage openings so as to be cooled by a circulation of air created by a fan secured to the rotor or shaft, while the other bearing housing comprises at least one cooling chamber, such as a channel, connected to an outlet coupling so as to be cooled by circulation of a liquid. This cooling liquid may in one embodiment be the cooling liquid for the internal combustion engine, also referred to as the thermal engine, of the motor vehicle.
The bottom of the rear bearing housing or of the front bearing housing can therefore be cooled by circulation of a liquid.
The machine can be cooled solely by circulation of a liquid, the casing of the machine comprising in the aforementioned manner at least one cooling chamber for circulation of the cooling fluid as described in the document DE 40 187 10.
The fan can be located outside as in the documents DE A 30 12 636 and JP 56199707.
As a result, considering these two documents, the rectification device and the voltage regulator are in a variant carried by the front bearing housing of the machine casing or in a variant located between the bottom, for example of the rear bearing housing, and the rotor of the machine.
In a variant the rectification device and the voltage regulator can be located at the external periphery of the casing. In this case the cold source can be the casing so that the presence of the part 15 is not obligatory.
In a variant it is possible to double the number of components as can be seen in
In this case the heat pipe connects between the two regulators, constituting the hot source, to a cold source. The heat pipe can therefore have a T shape with a head formed by the two evaporation parts connected together.
The cold source is in a variant a portion of the casing of the machine cooled by circulation of liquid so that the presence of the part 15 is not necessary.
In the above embodiments the heat dissipated by the chip is discharged by forced convection via the heat pipe.
In a variant it is possible to discharge the heat by conduction in a cold part of the alternator.
Thus, as can be seen in
The heat pipe 63 is also extended so that its condensation zone 8 extends as far as the vicinity of the chimney 100.
More precisely the heat pipe 63 has a lug 72 adjacent to the condensation part 8 of the heat pipe 63 devoid here of the insulating part since the track 14 is at the same electrical potential as the rear bearing housing 8. This lug 72 is in contact with the top face of the end 140 of the track itself in abutment through its bottom face on the chimney 100. The end 140 of the track has a hole, not referenced, for the passage of a fixing member 30. This fixing member 30 is here a screw, the head of which bears on the lug 72 for clamping of the end 140 in contact with the threaded chimney 100 to cooperate with the thread on the screw 30. In a variant it is possible to use a stud screwed in the chimney 100 and a nut coming into contact with the lug 72.
In another embodiment the condensation part of the heat pipe is located in a cooling chamber of the alternator through which a cooling liquid runs.
Thus, as can be seen in
The rotary electrical machine is in a variant an alternator starter, that is to say a reversible alternator making it possible also to transform electrical energy into mechanical energy in particular for starting the internal combustion engine of the motor vehicle. In this case the rectification device advantageously comprises transistors of the MOSFET type and may, in one embodiment, be mounted, along with the voltage regulator, in an external housing of the machine with the intervention of cables between the housing and the machine, as described in the document FR A 2 745 445, to which reference should be made.
Thus the brush holder can be distinct from the voltage regulator. The heat pipe according to the invention acts between the voltage regulator and the external housing containing the rectifying device and the voltage regulator. This housing comprises a bottom closed by a metal cover forming a heat dissipator. The heat pipe advantageously acts between the voltage regulator and the heat dissipator forming a cold source, its condensation part being connected to the heat dissipator or in a variant to a terminal carried by the housing and connected by a cable to the positive terminal of the battery.
Naturally all combinations are possible. Thus it is possible to reverse the structures, for example the track 14 is in one embodiment connected to the positive potential unlike the embodiments in
Likewise, as indicated in the aforementioned manner, the voltage regulator, the rectifying device and the terminal connecting with the positive terminal of the battery are in a variant carried by the front bearing housing of the casing of the machine or by the external periphery of the casing of the machine or a housing external to the machine, which in a variant is cooled by liquid circulation.
The voltage regulator can be provided with several positive and negative tracks 14, in particular to also connect the chip to the positive potential.
In a variant, as can be seen in
The condensation part of the heat pipe is therefore placed in the path of the cooling air flow level with the axial opening 51.
In a variant the part 8 of the heat pipe is placed in the path of the cooling air flow level with the radial outlet opening, which the bearing housing 1 has at its axially oriented external periphery.
Naturally, in a variant to
Concerning the fixing of the heat pipe to the dissipator, it is possible to envisage, in the aforementioned manner, as a fixing means, adhesive bonding or brazing. For brazing, it is necessary to pay attention to the temperature of the brazing, in particular if the heat pipe is fixed after the chip is fixed to the dissipator, as can be seen in
The adhesive used is advantageously heat conducting. It can also, in one embodiment, be electrically insulating.
The heat pipe can constitute an electrical connection means when these two parts are at the same electrical potential. For example when the part 7 is mounted on the regulator in the aforementioned manner and the part 8 is mounted in on the rear bearing.
Naturally all the characteristics stated above are to be considered in isolation or in combination.
Number | Date | Country | Kind |
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0512468 | Dec 2005 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR06/51307 | 12/7/2006 | WO | 00 | 11/6/2008 |