The present disclosure relates generally to electric machines and more specifically to the dissipation of heat in fan cooled electric motors.
Electric machines such as motors and generators are widely utilized in industrial applications to drive machinery. Electrical current produces heat via resistive heating and inductive heating during the operation of electric machines. Additionally, friction within the electric machine may produce heat. The heat produced during operation of the electric machine decreases the performance and life of the electric machine.
Electric machines often include structures mounted to the outer surface thereof. These structures have traditionally blocked airflow utilized to dissipate heat generated by the electric machine, creating areas of high turbulent flow, decreasing airflow pressure and increasing noise.
The electric machine described herein provides superior heat transfer characteristics and performance.
The present disclosure provides for an electric machine. In a first exemplary embodiment, an electric machine includes a housing (102) defining a longitudinal axis (106). A first plurality of fins (110) are coupled with an outer surface (102A) of the housing, wherein the first plurality of fins is positioned parallel to the longitudinal axis. A second plurality of fins (112) are coupled with the outer surface of the housing axially adjacent to the first plurality of fins, wherein the second plurality of fins are positioned transverse to the longitudinal axis. A third plurality of fins (114) are coupled with the outer surface of the housing beside the second plurality of fins, wherein the third plurality of fins are positioned transverse to the longitudinal axis. A fourth plurality of fins (116) are coupled with the outer surface of the housing axially adjacent to the third plurality of fins and beside the first plurality of fins, wherein the fourth plurality of fins are positioned transverse to the longitudinal axis. A fifth plurality of fins (118) are coupled with the outer surface of the beside the fourth plurality of fins opposite to the first plurality of fins, wherein the fifth plurality of fins are positioned transverse to the longitudinal axis. A sixth plurality of fins (120) are coupled with the outer surface of the housing axially adjacent to the fifth plurality of fins and beside the third plurality of fins, wherein the sixth plurality of fins are positioned parallel to the longitudinal axis. The electric machine further includes a first fan assembly (130) located above the first and second pluralities of fins, and a second fan assembly (130) located above the fifth and sixth pluralities of fins.
In a second exemplary embodiment, an electric machine includes a housing (102) having a generally cylindrical geometry, wherein the housing defines a longitudinal axis (106). A first plurality of fins (110) coupled with a radially outer surface (102A) of the housing, wherein the first plurality of fins are positioned parallel to the longitudinal axis. A second plurality of fins (113) coupled with the radially outer surface of the housing positioned transverse to the longitudinal axis, wherein at least a portion of the second plurality of fins is located axially adjacent to the first plurality of fins. A third plurality of fins (117) coupled with the radially outer surface of the housing, wherein at least a portion of the third plurality of fins is located axially adjacent to the second plurality of fins and circumferentially adjacent to the first plurality of fins, wherein the third plurality of fins are positioned transverse to the longitudinal axis. A fourth plurality of fins (120) coupled with the radially outer surface of the housing, wherein at least a portion of the fourth plurality of fins is located axially adjacent to the third plurality of fins and circumferentially adjacent to the second plurality of fins, wherein the fourth plurality of fins are positioned parallel to the longitudinal axis. The electric machine further includes a first fan assembly (130) located above at least a portion of the first and second pluralities of fins, and a second fan assembly (130) located above at least a portion of the third and fourth pluralities of fins.
The accompanying drawings are incorporated herein as part of the specification. The drawings described herein illustrate embodiments of the presently disclosed subject matter and are illustrative of selected principles and teachings of the present disclosure. However, the drawings do not illustrate all possible implementations of the presently disclosed subject matter and are not intended to limit the scope of the present disclosure in any way.
It is to be understood that the invention may assume various alternative orientations and step sequences, except where expressly specified to the contrary. It is also to be understood that the specific assemblies and systems illustrated in the attached drawings and described in the following specification are simply exemplary embodiments of the inventive concepts defined herein. Hence, specific dimensions, directions, or other physical characteristics relating to the embodiments disclosed are not to be considered as limiting, unless expressly stated otherwise. Also, although they may not be, like elements in various embodiments described herein may be commonly referred to with like reference numerals within this section of the application. As used in the following specification, terms of orientation such as “horizontal,” “vertical,” “left,” “right,” “up,” and “down,” as well as adjectival and adverbial derivatives thereof, (e.g., “horizontally,” “rightwardly,” “upwardly,” etc.), simply refer to the orientation of the illustrated structure as the particular drawing figure faces the reader. Similarly, the terms “inwardly” and “outwardly” generally refer to the orientation of a surface relative to its axis of elongation, or of rotation, as appropriate.
As illustrated in
The housing 102 defines a generally cylindrical geometry and a longitudinal axis 106. The housing 102 also defines an outer circumference having the longitudinal axis 106 as the center point thereof. As illustrated in
As illustrated in
Referring now to
A third set of fins 114 is coupled with the radially outer surface 102A of the electric machine housing 102. The third set of fins 114 is located circumferentially adjacent to the second set of fins 112. The third set of fins 114 is oriented generally parallel with the second set of fins 112 such that they are disposed generally perpendicular to the electric machine longitudinal axis 106. In an embodiment, the fins of the third set of fins 114 may be aligned with the fins of the second set of fins 112, respectively. In another embodiment, the fins of the third set of fins 114 may be arranged axially offset from the fins of the second set of fins 112. The third set of fins 112 may comprise a height greater than the height of the first set of fins 110.
As illustrated in
The first portion 113A of each fin of the first set of transverse fins 113 may define a length shorter than the length of the second portion 113B. Additionally, each fin of the first set of transverse fins 113 may define a third portion 113C located adjacent to the second portion 113B opposite to the first portion 113A. The third portion 113C may have a height equal to the height of the first portion 113A. Further, the third portion 113C may define a length shorter than the first portion 113A. In an embodiment, the number of fins in the first transverse set of fins 113 including the third portion 113C is less than the total number of fins in the first transverse set of fins 113. For example, the first set of transverse fins 113 may comprise six fins, and three adjacent fins at the axially outer end of the first set of transverse fins 113 may include the third portion 113C.
Referring now to
A fifth set of fins 118 is coupled with the housing radially outer surface 102A circumferentially adjacent to the fourth set of fins 116 opposite the first set of fins 110. The fifth set of fins 118 is oriented generally parallel with the third and fourth sets of fins 114, 116 such that they are disposed generally perpendicular to the electric machine longitudinal axis 106. In an embodiment, the fins of the fifth set of fins 118 may be aligned with the fins of the fourth set of fins 116, respectively. In another embodiment, the fins of the fifth set of fins 118 may be arranged axially offset from the fins of the fourth set of fins 116.
As illustrated in
As illustrated in
Referring now to
In an embodiment, a seventh set of fins 122 may be located about the housing radially outer surface 102A. The seventh set of fins 122 are oriented generally parallel with the electric machine longitudinal axis 106. Further, the seventh set of fins 122 comprise a height generally equal to the height of the first set of fins 110. The seventh set of fins 122 are characterized, at least in part, by their length, which is approximately twice the length of the first and sixth set of fins 110, 120. The fins 110, 112, 113114, 116, 117, 118, 120, 122 project radially outward from the housing radially outer surface 102A. The fins 110, 112, 113114, 116, 117, 118, 120, 122 increase the surface area of the electric machine housing 102 and the heat transfer rate thereof. Additionally, in an embodiment, the fins 110, 112, 113114, 116, 117, 118, 120, 122 are welded to the housing 102.
As illustrated in
As illustrated in
As illustrated in
Further, the electric machine 100 may include a third set of mounting plates 148 utilized to connect the first and second fan assemblies 130A, 130B, 130C, 130D with the electric machine housing 102. The third set of mounting plates 148 are connected with the radially outer edge of one or more fins of the first and second transverse sets of fins 113, 117. The mounting plate 148A may be connected with one or more first portions 117A of the second set of transverse fins 117, the mounting plate 148B may be connected with one or more third portions 113C of the first set of transverse fins 113, the mounting plate 148C may be connected with one or more third portions 117C of the second set of transverse fins 117, and the mounting plate 148D may be connected with one or more first portions 113A of the first set of transverse fins 113.
In addition, an electrical lead and/or connection opening 150 may be located through the electric machine housing 102 axially adjacent to the first set of transverse fins 113. In conjunction with the mounting plates 146A, the lead opening 150 may connect the terminal box 140 with the electric machine housing 102 and/or support the terminal box 140 thereon.
In an embodiment, as illustrated in
The fans 130A, 130B, 130C, 130D draw air radially inward, and produce, distribute and/or blow air over and between the first set of fins 110, the first transverse set of fins 113, the second transverse set of fins 117 and the sixth set of fins 120, respectively. Air drawn through the second fan 130B flows over and between the first portion 113A of the first set of transverse fins 113. The airflow travels between the fin first portions 113A to the second portion 113B of the first set of transverse fins 113. Air drawn through the third fan 130C flows over and between the second and fifth sets of fins 112, 118, respectively. The airflow travels between the first portion 117A of the second set of transverse fins 117. The airflow travels between the fin first portions 117A to the second portion 117B of the second set of transverse fins 117.
The position of the terminal box 140 and the auxiliary terminal box 142, and/or mounting plates 146A, 146B, radially over the first and second sets of transverse fins 113, 117 serves to increase the duration of time the airflow is retained between the fins 113, 117. As illustrated in
As illustrated in
One or more features of the embodiments described herein may be combined to create additional embodiments which are not depicted. While various embodiments have been described in detail above, it should be understood that they have been presented by way of example, and not limitation. It will be apparent to persons skilled in the relevant arts that the disclosed subject matter may be embodied in other specific forms, variations, and modifications without departing from the scope, spirit, or essential characteristics thereof. The embodiments described above are therefore to be considered in all respects as illustrative, and not restrictive. The scope of the invention is indicated by the appended claims, and all changes that come within the meaning and range of equivalents thereof are intended to be embraced therein.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2020/028743 | 4/17/2020 | WO | 00 |
Number | Date | Country | |
---|---|---|---|
62835020 | Apr 2019 | US |