Patent Application
20210102442
The present invention relates in general to a heating and anti-waxing apparatus and device for reducing the viscosity of oil under the oil well pump. The present invention is in the field of oil extraction devices and methods.
The extraction of petroleum is the process by which usable petroleum is drawn out from beneath the earth's surface location. Pumps, such as plunger pumps and electrical submersible pumps (ESPs), are often used to bring the oil to the surface.
In the development of oil fields, heavy oil, high-condensation oil, and/or high-wax oil wells often cause the pump efficiency to decrease, which affects the production of oil wells, and even the failure of the pump, which increases the cost of crude oil exploitation.
Therefore, it is desirable to provide apparatus and device which solve the problem that the existing oil production wells often encounter, namely, a decrease in pump efficiency in heavy oil, high-condensation oil and/or high-wax oil wells, which affects the production of oil wells, and even causes the failure of the pump and increases the cost of crude oil exploitation. It is desirable to provide safe and efficient methods and apparatus and devices which are applicable to plunger-type oil well pumps as well as electrical submersible pumps (ESPs) to reduce the viscosity of crude oil and to prevent waxing.
In drawings which show non-limiting embodiments of the invention:
Throughout the following description, specific details are set forth in order to provide a more thorough understanding of the invention. However, the invention may be practiced without these particulars. In other instances, well known elements have not been shown or described in detail to avoid unnecessarily obscuring the invention. Accordingly, the specification and drawings are to be regarded in an illustrative, rather than a restrictive, sense.
A first aspect of the invention relates to an oil well pump heating and viscosity-reducing and anti-waxing device. The device comprises a plunger type oil pump (e.g., a reciprocating piston pump), a hollow sucker rod, a tubing (e.g., an oil pipe), a heating cable, a connecting cable, an electric controller, and a three-way connector. The plunger type oil pump is connected at the bottom of the tubing, and the three-way connector is connected at the bottom end of a pump barrel which houses the plunger type oil pump. The tubing and the pump barrel together form an extended pipe formation, and the tubing and the pump barrel are co-axial. Generally, the pump barrel has a smooth interior surface. The interior surface of the tubing does not need to be smooth. The three-way connector has a hollow interior which is in fluid commincation with the interior of the pump barrel. The three-way connector has two lower ends, the first lower end being coaxial with the tubing (and the pump barrel), and the second lower end being non-coaxial with the tubing (i.e., being offset from the tubing). The coaxial lower end of the three-way connector is connected to a small pump cylinder (e.g., a small pump barrel which has a smaller diameter compared to the pump barrel). The small pump cylinder is coaxial with the tubing. At the non-coaxial lower end of the three-way connector, a bypass port of the three-way connector is provided with a one-way valve (also known as a check valve or stationery valve). The one-way valve is capable of allowing crude oil outside of the valve to enter the hollow interior of the three-way connector, but the other way around.
The plunger of the plunger type oil pump is located inside the pump barrel and above the three-way connector. The plunger of the plunger type oil pump includes a plunger upper joint and a plunger barrel, and a sliding valve seat. The plunger barrel and the pump barrel form an axial sliding sealing fit. The plunger upper joint is fixedly connected to the upper end of the plunger barrel. The plunger upper joint is conical, and the conical upper part of the plunger upper joint and the hollow sucker rod constitute an axial sliding sealing fit. The conical cone surface of the plunger upper joint is provided with one or more diversion or oil discharge holes in the circumferential direction. The sliding valve seat is annular. The sliding valve seat is connected to the bottom of the plunger barrel. The sliding valve sleeve is fixedly connected to the hollow sucker rod. The sliding valve sleeve and the sliding valve seat can form a sealing fit. The sliding valve sleeve and the sliding valve seat can move from closed position to open position and vice versa. The heating cable extends along the hollow sucker rod to the bottom of the hollow sucker rod. The top of the sucker rod is provided with a cable inlet. One end of the connecting cable is connected to the heating cable, and the other end of the connecting cable is connected to the electric controller. Depending on the depth of the oil well, the heating cable may have a length of 500 to 2000 meters or more. The heating cable may comprise a heating element core (for example, a copper core). Heat is generated when electric current is passed through the core which has a resistance to electric current.
The bypass port of the three-way connector has an “L” shape; the opening direction is downward; the one-way valve is disposed at the opening which is non-coaxial with the tubing; the coaxial lower end of the hollow sucker rod is provided with a small plunger, and the small plunger and the small pump cylinder constitute an axial sliding sealed fit.
In some embodiments, the valve sleeve and the valve seat have a tapered surface. The electric controller may be a variable frequency controller.
A second aspect of the invention relates to an oil well pump heating and viscosity reducing and anti-waxing device. The device comprises a plunger type oil pump, a hollow sucker rod, a tubing, a heating circulation device, and a three-way connector which is connected to the bottom of a pump barrel which is connected to the bottom end of the tubing. The three-way connector has two lower ends, the first lower end being coaxial with the tubing, and the second lower end being non-coaxial with the tubing (i.e., being offset from the tubing). The coaxial lower end of the three-way connector is connected to a small pump cylinder. The small pump cylinder is coaxial with the tubing. At the non-coaxial lower end of the three-way connector, a bypass port of the three-way connector is provided with a one-way valve (also known as a check valve).
The plunger of the plunger type oil pump includes a plunger upper joint and a plunger barrel, a sliding valve seat. The plunger barrel and the pump barrel form an axial sliding sealing fit, and the plunger upper joint is fixedly connected to the upper end of the plunger barrel. The plunger upper joint is conical, and the conical upper part and the hollow sucker rod constitute an axial sliding sealing fit. The conical cone surface is provided with one or more diversion or oil discharge holes in the circumferential direction. The sliding valve seat is annular. The sliding valve seat is connected to the bottom of the plunger barrel. The sliding valve sleeve is fixedly connected to the hollow sucker rod, and the sliding valve sleeve and the sliding valve seat can form a sealing fit, when they are closed.
The hollow sucker rod is a double-channel hollow sucker rod composed of an outer tube and an inner tube, and the bottom of the outer tube is blocked, and there is a first connection connecting the inner tube and there is a second connection connecting the space between the inner and outer tubes arranged on the top of the double-channel hollow sucker rod. The heating circulation device comprises a medium heating furnace for heating a medium (e.g., water), a circulation pump, and a controller. The circulation pump is connected between the medium heating furnace and the two-channel hollow sucker rod. The controller is connected to control the temperature of the heating medium of the medium heating furnace and the circulation pump flow rate.
The bypass port of the three-way connector has an “L” shape; the opening direction is downward; the one-way valve is disposed at the opening. The lower end of the hollow sucker rod is provided with a small plunger, and the small plunger and the small pump cylinder constitute an axial sliding sealed fit. The sliding valve sleeve and the sliding valve seat have a tapered surface.
A third aspect of the invention relates to an oil well pump heating and viscosity reducing and anti-waxing device. The device comprises a plunger type oil pump, a hollow sucker rod, a tubing, a heating circulation device, a three-way connector which is connected to the bottom of a pump barrel which is connected to the bottom end of the tubing. The three-way connector has two lower ends, the first lower end being coaxial with the tubing, and the second lower end being non-coaxial with the tubing (i.e., being offset from the tubing). The coaxial lower end of the three-way connector is connected to a small pump cylinder. The small pump cylinder is coaxial with the tubing. At the non-coaxial lower end of the three-way connector, a bypass port of the three-way connector is provided with a one-way valve (also known as a check valve).
The plunger of the plunger type oil pump includes a plunger upper joint, a plunger cylinder, and a sliding valve seat. The plunger barrel and the pump barrel (or the tubing) form an axial sliding sealing fit. The pump barrel is connected (e.g., threadedly connected) to the tubing and may be considered to be an extension of the tubing. The plunger upper joint is fixedly connected to the upper end of the plunger barrel. The plunger upper joint is conical, and the conical upper part and the hollow sucker rod constitute an axial sliding sealing fit. On the conical cone surface are one or more holes or openings arranged in the circumferential direction. The sliding valve seat is annular. The sliding valve seat is connected to the bottom of the plunger barrel. The sliding valve sleeve is fixedly connected to the hollow sucker rod, and the sliding valve sleeve and the sliding valve seat can form a seal. The bottom of the hollow sucker rod is open, and the top is provided with an interface communicating with the interior of the hollow sucker rod. The heating circulation device comprises a medium heating furnace (for heating a medium such as water), a circulation pump, and a controller. The circulation pump is connected between the medium heating furnace and the hollow sucker rod. The controller is connected to the furnace for heating and temperature control and is also connected to the medium circulation pump to control the pump flow rate.
The bypass port of the three-way joint has an L shape; the opening direction is downward; the one-way valve is disposed at the opening. The lower end of the hollow sucker rod is provided with a small plunger, and the small plunger and the small pump cylinder constitute an axial sliding sealed fit. The valve sleeve and the valve seat have a tapered surface.
A fourth aspect of the invention relates to an oil well pump heating and viscosity reducing and anti-waxing device. The device comprises an electric submersible pump (ESP), a hollow sucker rod, a tubing, a hollow sucker rod heating device, and a ground heating controller. A three-way connector is connected at a bottom end of the tubing. The three-way connector has two lower ends, the first lower end being coaxial with the tubing, and the second lower end being non-coaxial with the tubing (i.e., being offset from the tubing). The coaxial lower end of the three-way connector is connected to a small pump cylinder. The small pump cylinder is coaxial with the tubing. At the non-coaxial lower end of the three-way connector, a bypass port of the three-way connector is provided with a one-way valve (also known as a check valve).
The electric submersible pump is disposed at a bypass port of the three-way connector, and a check valve is disposed below the electric submersible pump at the bypass port. The hollow sucker rod heating device is disposed in the hollow sucker rod, and at the top of the hollow sucker rod is provided with an interface between the hollow sucker rod heating device and the ground heating controller.
The bypass port of the three-way joint has an L shape; the opening direction is downward; the electric submersible pump and the check valve are disposed at a downward opening. A small plunger is disposed at a lower end of the hollow sucker rod. The small plunger and the small pump cylinder form an axial sliding seal fit.
The hollow sucker rod heating device is divided into three types. The first type is a heating cable. The ground heating controller matched with it is an electric controller. The electric controller may be a variable frequency controller.
The second type is the bottom opening of the hollow sucker rod, and the inside is the heating medium passage. The ground heating controller comprises the medium heating furnace, the circulating pump, and the controller. The circulation pump is connected between the medium heating furnace and the hollow sucker rod. The controller is connected to the furnace for heating and temperature control and is also connected to the medium circulation pump to control the pump flow rate.
The third type of the hollow sucker rod heating device adopts a double-channel hollow sucker rod composed of an outer tube and an inner tube, and the bottom of the outer tube is sealed, and the inside is a heating medium along the inner tube and the annular gap passage between the inner and outer tube. The top of the two-channel hollow sucker rod is respectively provided with an interface connected with the inner tube and an interface connected with the annular gap between the inner and outer tube. The heating circulation device comprises a medium heating furnace and a circulation pump, and a controller. The circulation pump is connected between the medium heating furnace and the two-channel hollow sucker rod. The controller connects and controls the medium heating furnace heating temperature and circulation pump flow.
The invention as described herein provides a number of different technical solutions and advantages by adding a three-way connector and a small pump cylinder structure at the bottom of the oil pipe (or tubing), by means of cable heating or medium heating, and by providing oil pumping methods for both the plunger type oil pump and the electric submersible pump (ESP). The heavy oil, high-condensation oil and high-wax oil around the bottom of the tubing (including the crude oil below the three-way connector and outside of the one-way valve) are quickly heated and reduced in viscosity, which solves the problems of pump failure, increases the efficiency of crude oil extraction, and avoids safety accidents such as electric leakage.
Because the sucker rod extends to a position below the three-way connector, the heating mechanism (heating cable or heating medium) also extends to a position below the three-way connector. Therefore, the device can heat the crude oil that is outside of the one-way valve before the crude oil even enters the three-way connector. This is a significant advantage, as the device enables crude oil both inside the device and outside the device to be heated. In some embodiments, the device can heat the crude oil to a temperature range of at least 50 to 80 degrees Celsius. If the crude oil has a tendency to form wax, wax formation is usually prevented when the crude oil is heated to above 50 degrees Celsius. If the crude oil is viscous, heating to a temperature range of 50 to 80 degrees Celsius can reduce the viscosity of the crude oil. The device can heat the crude oil outside the system to a desired temperature range before the crude oil enters the three-way connector via the one-way valve. The device can also heat the crude oil that has already entered the device, including the crude oil in the tubing going all the way up to the ground surface.
The invention will be further described below in conjunction with the drawings and specific embodiments. Referring to
The bypass port of the three-way joint 10 has an L shape; the opening direction is downward; and the check valve 13 is disposed at the opening. A small plunger 15 is arranged at the lower end of the hollow sucker rod, and the small plunger 15 forms an axial sliding sealing fit with the small pump cylinder 11 (to prevent the underground crude oil from entering the small pump cylinder 11). The sealing valve sleeve 8 and the swimming valve seat 7 have a sealing surface which is tapered. The electric controller 1 may be a variable frequency controller.
This embodiment employs an electric heating method for a plunger or piston type pump. The method heats the hollow sucker rod via the heating cable, which indirectly heats the oil (e.g., the heavy oil, high viscosity oil and/or high wax oil) in the space between hollow sucker rod and tubing as well as between tubing and casing. Because the heating cable extends to the bottom of the sucker rod, the heating cable can also heat the crude oil outside of the system below the three-way connector before the crude oil enters the system via check valve 3.
Referring to
The lower end of the oil pipe 4 is connected to the pump barrel 9, and inside the pump barrel 9 is a plunger 6. The lower end of the pump barrel 9 is connected with the three-way connector 10, and the first lower end of the three-way connector 10 which is coaxial with the pump barrel 9 is connected to the small pump cylinder 11. The second lower end of the three-way joint 10 is provided with a one-way valve, e.g., check valve 13.
When the hollow sucker rod 12 descends, the hollow sucker rod 12 initially drives the plunger 6 down, and the check valve 13 closes. During the downward movement, the valve seat 7 on the plunger barrel 6 is separated from the valve sleeve 8 on the center tube 14. The crude oil enters the upper portion of pump barrel 9 above the plunger 6 through the oil discharge passage holes of the plunger upper joint 5. When the hollow sucker rod 12 ascends, the valve seat 7 on the plunger barrel 6 and the valve sleeve 8 on the center tube 14 form a seal and are closed. Crude oil drains from tubing 4 to the surface pipeline. At the same time, the one-way valve 13 is opened, and the crude oil in the oil well flows into the pump cylinder 9 through valve 13. This cycle of reciprocating motion achieves crude oil lifting.
Referring to
The bypass port of the three-way joint 10 is L-shaped, the opening direction is downward, and a small plunger 15 is arranged at the lower end of the hollow sucker rod, and the small plunger 15 and the small pump cylinder 11 form an axial sliding seal fit, and the check valve 13 is placed at the opening. The valve sleeve 8 and the valve seat 7 have a sealing surface which is tapered.
This embodiment employs a heat medium heating method for the plunger type oil pump. The heating medium is returned to the ground heating circulation device through the inner tube and the outer tube of the double channel hollow sucker rod, and the outer tube of the hollow sucker rod is heated to indirectly heat the crude oil (e.g., the heavy oil, high-condensation oil and high-wax oil) between the sucker rod and the oil pipe, and between the oil pipe and the casing, and the crude oil outside the system in the oil well before the crude oil enters check valve 13. The heating method can recycle the heating medium (e.g., heated water) and is suitable for heavy oil wells with low viscosity.
Referring to
The bypass port of the three-way joint 10 has an L shape, the opening direction is downward, the check valve 13 is disposed at the opening, and the small plunger 15 is disposed at the lower end of the hollow sucker rod, and the small plunger 15 and the small pump cylinder 11 form an axial sliding seal fit. The valve sleeve 8 and the valve seat 7 have a sealing surface which is tapered.
This embodiment employs a heat medium heating method for the plunger type pumping pump. The heating medium directly enters the downhole oil pipe through the single-channel hollow sucker rod, and heats the hollow sucker rod and the oil (e.g., heavy oil, high-condensation oil and high-wax oil) between the sucker rod and the oil pipe, and between the oil pipe and the casing, and the crude oil below the three-way connector 10 in the oil well before the crude oil enters check valve 13. This heating method is suitable for high viscosity heavy oil, high condensation oil and high waxy oil wells.
Referring to
The hollow sucker rod heating device is disposed in the hollow sucker rod 12, and an interface 3 for connecting the hollow sucker rod heating device to the ground heating controller is disposed on the top of the hollow sucker rod 12.
The bypass port of the three-way joint 10 has an L shape, the opening direction is downward, the electric submersible pump 15 and the check valve 13 are disposed at the downward opening, and the small plunger 15 is provided at the lower end of the hollow sucker rod. The plunger 15 forms an axial sliding sealing fit with the small pump barrel 11.
The hollow sucker rod heating device has three heating modes. In one mode, the hollow sucker rod heating device is a heating cable, and the ground heating controller matched with it is an electric controller 1. The electric controller 1 is preferably a variable frequency controller.
In this embodiment, the device comprises an electric submersible pump (ESP). The heating cable 2 is kept from the interface 3 down to the bottom of the hollow sucker rod 12. The lower end of the interface 3 is connected to the hollow sucker rod 12, and the hollow sucker rod 12 reaches the bottom of the small pump barrel 11. The lower end of the oil pipe 4 is connected to the three-way joint 10, and the lower portion of the three-way joint 10 of the coaxial line of the oil pipe is connected to the small pump cylinder 11. The other interface of the Y-shaped joint 10 is equipped with a submersible electric pump 15, and the submersible electric pump 15 is connected to the check valve 13 at the lower end.
The second heating mode is heating medium heating. The bottom of the hollow sucker rod 12 may be open (that is not closed), and the inside is a heating medium guiding passage, and the ground heating controller cooperates with the medium heating furnace and the circulating pump, and the controller. The circulation pump is connected between the medium heating furnace and the hollow sucker rod, and the controller connects and controls the medium heating furnace heating temperature and the circulating pump flow rate.
The third heating mode adopts a double-channel hollow sucker rod composed of an outer tube and an inner tube, and the bottom of the outer tube is sealed, and the inside is a heating medium along the inner tube and the inner and outer tube annular gap guiding passage. The top of the two-channel hollow sucker rod is respectively provided with a first interface connected with the inner tube and a second interface connected with the annular gap space between the inner and outer tubes. The heating circulation device comprises a medium heating furnace and a circulation pump, a controller, and the circulation pump is connected between the medium heating the furnace and the two-channel hollow sucker rod. The controller connects and controls the medium heating furnace heating temperature and circulation pump flow.
As shown in
As shown in
With reference to
When the heating medium returns through the space between the hollow sucker rod 12 and the heat insulating inner tube 21, the crude oil in the oil pipe, the pump cylinder barrel 9, inside the three-way connector 10 and in the pump downhole well below the three-way connector 10 are heated, and the viscosity of the crude oil in the heavy oil well is lowered, the flow is accelerated, and the flow is increased. Pump efficiency is increased. Waxing of the oil pump or the oil pipe is also blocked.
When the hollow sucker rod 12 descends, the valve seat 7 on the plunger 6 is separated from the valve sleeve 8 on the center tube 14, and at the same time, the hollow sucker rod 12 drives the plunger 6 and the small plunger 15 to descend. The one-way valve 13 is closed. Due to the volume difference between the pump barrel 9 and the small pump cylinder 11, the crude oil enters the upper portion of the pump barrel 9 above the plunger 6 through the space of the plunger 6 and the center pipe 14 via the oil discharge passage of the upper joint 5. When the hollow sucker rod 12 ascends, the valve seat 7 on the plunger 6 and the valve sleeve 8 on the center tube 14 are closed, and the crude oil is discharged from the oil pipe 4 to the surface line. At the same time, the one-way valve 13 is opened, and the crude oil in the oil well flows into the pump barrel 9. This way, the series of reciprocating motions realize the crude oil lifting.
With reference to
As will be apparent to those skilled in the art in the light of the foregoing disclosure, many alterations and modifications are possible in the practice of this invention. The scope of the claims should not be limited by the preferred embodiments set forth in the examples, but should be given the broadest interpretation consistent with the description as a whole.
