The present invention relates to a heliostat belonging to a solar field which reflects the light beams that reach it, provided with a solar tracking mechanism. It is an invention that belongs, within the area of the heat engineering, to the field of the production of energy from solar radiation.
This invention does not consider the typology or nature of the main reflective surface that supports it, so that this surface could be flat, spherical, parabolic, cylindrical, thoroidal, checkered, or adopt any other geometric configuration.
This invention does not specify the defined structural implementation of the system, but it encompasses all structural implementations which satisfy the conditions of movement and operation.
The use of solar energy as an energy source is carried out by man since ancient times. The Sun emits a huge amount of energy, a part of which comes to Earth in the form of light and heat. Since the mid-20th century investigations are being conducted to try to transform that energy into electricity: thus, there have been developed photovoltaic panels that produce directly electricity when its surface is conveniently activated by light, and different types of heat collectors which concentrating beams of light on a pipe or a central receiver containing a fluid, reach sufficient temperatures to produce large quantities of steam which generates electricity through a turbine, normally in a Rankine cycle. This last type of installation is the subject matter of the present invention.
Given the low specific power per unit area of solar radiation, in order to make good use of this energy, it is necessary to concentrate a large number of light beams on a single point, what is traditionally carried out by means of mirrors focused on a tank or pipe by way of a collector. In this case the radiation is by indirect concentration, since the beams previously have to rebound in the mirror to reach their target.
The state of the art has different patented systems internationally designed to optimize the concentration and use of solar energy reflected by systems of heliostats for the production of electric power as well as accessories and complements that are reflected in different entries of the International Patent Classification.
The solution adopted by the patent publication number ES 8100499, is the so-called classical solution with vertical or zenith axis. This mechanical solution requires an extremely accurate and complex control and drive and an initial calibration to maintain the pointing for a short period of time until the next calibration. The astigmatic aberration (unwanted phenomenon of all lenses when looking obliquely through them, in this case deformation of the reflected image of the Sun) tends to increase the apparent size of the Sun outside the optimal operating conditions. Given that the objective is to obtain an image of the Sun as small as possible (concentration of received energy), this phenomenon is unwanted. The present invention solves both inconveniences since the closed-loop control system eliminates the need for continuous re-calibration, and constructively, the astigmatic aberration is minimal in spin-elevation drive systems.
Another patent with publication number ES 2244339 proposes a constructive solution different from the classical configuration. This, like the previous one, also has an open-loop control system conditioned to a great number of recalibrations of the system that, as noted, the present invention solves by adding the advantage of reducing costs in both the tracking system and maintenance system.
The first heliostats considered as industrial elements were developed at the beginning of the 1980s for the experimental solar thermal power plants with central receiver, with the purpose of testing the viability of solar thermal energy in the processes of electricity production on an industrial scale. Table 1 summarizes the projects performed because of the international initiative (Data, Name of the Facility, Year of installation, Location, electric power (MWe), Type of heliostats installed, Number of heliostats and m2):
Once finished the demonstration projects, most of these plants were shut down. In USA the Solar One plant was remodeled, and with the same field of heliostats, the Solar Two plant put into operation which has been running until April 1999.
In Europe only continued in service the fields of heliostats corresponding to the plants CRS and CESA-1, thanks to a collaboration agreement between the German and Spanish Governments, constituting the Plataforma Solar de Almeria (PSA).
The PSA is currently continues to operate these fields of heliostats thanks to a great diversity of projects that have been carried out over the past years. The aim of these projects has been the development and evaluation of new solar components in this technology, mainly heliostats and solar receivers.
None of the heliostats developed and applied in these plants is similar to the one presented here, since all these are based on an azimuth-altitude tracking mechanism, while the one presented is based on a rotation mechanism around the axis of pointing and elevation.
The azimuth-altitude system consists of a vertical rotating axis (constant) and other horizontal-rotating axis (which rotates with the first). This assembly involves problems related to the optics in reflection, decreasing the concentration of beams reflected by the system and therefore the total efficiency of the solar plant.
The essential difference of the invention is the configuration of the axes of rotation, which allows, on the other hand, introducing the closed-loop control system.
The invention described below has been developed after numerous studies and tests, and after the understanding of the possibilities of optimization of several solutions previously discussed by various research teams.
The general objective sought with the present invention is the development of a device with a cost-effective installation, which minimizes maintenance costs, makes the most of the solar radiation and is quick and easy to install in any location.
The existing devices the mission of which is to reflect the energy from the Sun toward a target have two main problems:
The control system is an open-loop system, since due to the construction, these devices are unable to get a signal indicating the extent to which are approaching or are moving away from the desired operational state. This results in costly control systems besides a reduction of precision.
The reflected energy varies greatly the way of impact in the target over time. Since the angle with which the Sun is reflected in the heliostat varies greatly, this affects the optics of reflection by varying the way in which the reflected energy affects the target over time, with the probability of doubling the size of the incidence region of the reflected beams.
The invention that aims to meet the intended purposes and solve these problems, consists of a device formed by a heliostat that reflects the solar radiation with less astigmatic error (a phenomenon explained above) depending on the time, and operation of which is carried out in a different configuration from those existing, with closed-loop control system.
All this is possible because the kinematics of the system is substantially different to that of the previous devices.
As in these devices, the system consists of two orthogonal turns along two separate axes of rotation of which one of them, the primary axis, is fixed in space and the other, the secondary axis, varies its position depending on the rotation around the primary axis.
On the contrary, in the proposed invention the primary axis remains pointing at the target at all times, and therefore the primary axis contains the target. This configuration is called pointing at the target. The plane formed by the primary axis and the Sun will be the reflection plane, because this plane reflects solar energy to the target. The secondary axis will be the axis perpendicular to the reflection plane.
This geometric condition, in which the plane perpendicular to the secondary axis must contain the Sun and therefore the beams from the Sun are perpendicular to the secondary axis, is that provides the possibility of decreasing the astigmatic error. How to do it falls within the scope of application referred to the reflective surface, and since this is beyond the scope of this patent will be omitted.
Geometric condition highlighted in the previous paragraph is also used to obtain the first of the two signals which allow the closed-loop control system. To this end, a pointer or solar sensor is placed on the outer end of the reflective surface, and contained in the plane perpendicular to the secondary axis. This solar sensor provides a signal that indicates if the Sun is located on one side or the other of the plane perpendicular to the secondary axis. This signal allows knowing if the rotation of the primary axis is appropriate to reflect the solar energy in the target.
The ultimate purpose of the invention is to reflect the energy towards the target, which means that the reflected energy is moved towards the target according to the direction of the primary axis. This means that the beam—First condition or condition 1: the plane perpendicular to the secondary axis has to perpendicular, that geometrically indicates that this direction is that of the straight line formed by the intersection of both planes.
The first presented sensor checks the first of these two conditions. The second condition is that the reflected main beam is contained in the plane formed by the primary axis and the secondary axis. The plane formed by the primary axis and the secondary axis is the drive plane.
There are two methods to check that the second condition is met:
Direct measurement: A sensor is positioned in the path of the energy reflected to the target. A small amount of energy from that intended to reach the receiver to verify that it points correctly is intercepted.
Indirect measurement: A small amount of energy from the intended to reach the receiver opposite and parallel to its direction of travel through an optical system is deflected. This energy is that is checked by the sensor.
There are two types of optical system:
Reflexive: It reflects the incident energy by a secondary reflective surface that forms 90° with the reflective surface of the heliostat. By basic geometry, the angle formed by the main directions of energy reflected by the main reflection system and this secondary system is 180°. This system is shown in
Holographic: It captures part of the incident energy through a surface with a special optical treatment which forms behind a virtual image of the Sun that indicates when the reflected energy reaches to the receiver or if the system is not correctly aligned.
To complete the system of measurement on the primary axis, after the optical system, is placed a sensor like the one that monitors the first condition and with its reference plane parallel to that formed by the primary axis and the secondary axis.
The whole of the elements described and the strategy for movement and control make up the invention object of this document.
For a better understanding of that set forth here in the following section all the terms used are clarified and illustrated by images.
First of all a series of terms are listed and developed, with the meaning described, and that are represented in a series of figures.
In order to complete the description below and help to a better understanding of the characteristics of the invention, a detailed description of a preferred preparation based on a set of drawings that accompany this specification will be now carried out, and where the following has been represented simply with orientative and non-limitative character:
Noted that the
In these figures, the numeric references correspond to these parts and elements:
1. Reflective surface.
2. Mobile support.
3. Primary axis.
4. Primary drive.
5. Secondary axis.
6. Secondary drive.
7. Pedestal.
8. Control device.
9. Zenith axis.
10. Drive plane.
11. Target or solar receptor.
12. Sun.
13. Tower.
14. Sensor condition 1.
15. Sensor condition 2.
16. Ground.
17. Optical system
18. Optical axis
19. Deflected main beam
20. Reflection plane.
21. Main plane of the optics.
22. Incident main beam.
23. Reflected main beam.
24. Opaque surface
25. Sensitive surface
26. Secondary reflective surface
27. Incident secondary beam
The proposed solution lies in inclination of the primary axis so that it points to the target (11).
The preferred embodiment is represented in
The system bases its operation in carrying out a rotation around a fixed axis (main axis (3)) which has the peculiarity of pointing at the solar receiver or target (11).
The second rotation carried out by the heliostat in order to control the pointing of the system is done according to an axis perpendicular to the main axis called secondary axis (5).
The first condition of pointing that the system must meet is that the main plane of the optics (21) contain the incident main beam (22), or, in other words, that the main plane of the optics (21) is coincident with the reflection plane (20). In
This condition is fulfilled through the primary drive (4) arranged according to the primary axis (3).
The second condition is that the reflected main beam (23) is parallel to the primary axis (3). This condition is achieved by using the secondary drive (6) according to the secondary axis (5), and is only possible if the first condition is fulfilled.
The operation of both drives follows an independent strategy, but finally both conditions must be met.
The sensor system detects if the conditions of pointing are satisfied, or not, and if these are not fulfilled, it warns the control system to what extent or how the conditions are not met.
The system consists of two types of sensors that measure if:
The first of the conditions is monitored by a sensor placed in the intersection of the main plane of the optics (21) and the outer edge of the reflective surface (1) and detects in which of the two spatial regions of which defined by the main plane of the optics (21) is the incident main beam. For purposes of clarity of this system,
The second of the conditions is monitored by a sensor arranged according to the main axis which detects in which region of space of those defined by the drive plane (10) is the image of the Sun, after being redirected by an optical system (17) located in the preferred embodiment in the center of the reflective surface (1) and ahead of the sensor of condition 2 (15). This system is shown in
A particular embodiment, called monopole mount and described in
The sensor system allows determining independently the behavior of the reflection conditions expressed above, what by independent drive (both variables of control are not linked to which greatly facilitates the control of the invention) leads to the closed-loop control system to constantly meet the reflection conditions.
Mobile support structure (2) is a simple reticular structure with longitudinal sections perpendicular to the drive shaft and support which is the secondary axis (5). A detail of the preferred embodiment can be seen in
This T, in turn, is articulated according to a horizontal axis perpendicular to the primary axis (3) and at a point below the union by bearings allowing the rotation around the primary axis (3). The above-mentioned T-shape piece is articulated to allow varying the elevation of the primary axis (3) on the initial pointing, on a second T-shape piece similar to that aforementioned having two lugs and one axis (arm perpendicular to the axis formed by the lugs). In this case the axis is a single piece unlike the T-shape piece mentioned previously. The axis formed by the center of these lugs is the horizontal axis mentioned, around which the initial T-shape piece is articulated. This second T-shape piece rotates around a vertical axis with respect to the pedestal (7) to allow the azimuth orientation of the primary axis (3). Both rotations, around this vertical axis and around the lugs of the second T-shape piece, are those that allow the initial orientation of the primary axis (3) so that it always points at the target (11). These two latest rotations are prevented in the normal operation of the system being used simply for pointing at the target at the time of installation and adjustment of the system.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/ES2011/070137 | 3/3/2011 | WO | 00 | 10/29/2013 |