This invention relates to microelectronic devices and fabrication methods therefor, and more particular to nanotechnology devices and fabrication methods therefor.
While silicon technology continues to extend into regimes that may have been previously thought to be difficult or even impossible, the field of molecular-based electronic materials and devices is beginning to gain interest as a potential future challenge or extension to silicon. Recent news that molecular systems can be used to achieve current gain1,2 may heighten interest. Demonstration of gain in a molecular electronic system may open new possibilities for ultra-small logic and memory systems, but broad new sets of challenges in materials understanding may need to be addressed. For example, there may be challenges in contact and charge transport in nanoscale electronic molecules. These challenges may define the emerging cross discipline field of Nanoscale Electronics to include issues in molecular synthesis, development of new strategies for assembly at multiple length scales, and characterization of nanometer-scale components in an operational environment. Research and education in this area may help expand this field for future technology and science.
Some embodiments of the invention provide 3-terminal molecular electronic devices. Other embodiments of the present invention provide synthesis of new molecules with functionality that allows them to act as nonlinear electronic elements and to chemically attach to silicon-based contact structures. Still other embodiments of the invention provide construction of a nanoparticle-based assembly that can bridge molecular and lithographic length scales. Yet other embodiments of the present invention provide definition of new lithographic approaches that can accommodate molecular installation during processing.
Some embodiments of the invention provide a hierarchical assembly methodology to interconnect individual two- and/or three-terminal molecules with other nanoelements (nanoparticles, nanowires, etc.) to form solution-based suspensions of nanoscale assemblies. The nanoassemblies can then undergo chemical-selective alignment and attachment to nanopatterned silicon and/or other surfaces for interconnection and/or measurement. Measurements can focus on characterization of the nanoscale elements self-assembled within the lithographically defined features and/or mapping out of molecular structure property relationships that may govern molecular electronics behaviors. Both of these characterizations may expand the understanding of molecular electronic materials for future device operation.
It is known that transistor behavior can be exhibited in single molecules.3,4 These results illustrated the concept of gain, and correlated current-voltage behavior with other properties of the molecule (e.g., a change in spin state). However, embodiments of the present invention can provide gain as the result of a state change within the molecular architecture rather than as the response of a molecule to a change in bias of an underlying (macroscopic) gate electrode. Moreover, an open architecture of some embodiments of the invention can facilitate spectroscopic characterization in addition to correlation of current-voltage behaviors with molecular properties. Finally, embodiments of the invention can bridge the lithographic and molecular length scales by room temperature, orthogonal self-assembly. This strategy can offer the possibility of larger scale integration, rather than making devices in a sequential (one at a time) fashion.
The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, the sizes and relative sizes of layers and regions may be exaggerated for clarity.
Some embodiments of the invention can provide self-assembly methods that can bridge two- and/or three-terminal molecules to electrodes. Gain may be demonstrated at the molecular level using a three-terminal molecular wiring scheme. Gain has been demonstrated using gate electrodes placed under or beside collections of two-armed molecules. Although the electronic properties of such architectures can provide gain, such arrangements may not be scalable to the molecular level. Other, three-armed molecules have been made5 or proposed6,7 but they may not differentiate the low impedance (source-drain) and high impedance (source-gate) pathways that exist in a molecular-based field effect transistor. They may also not describe how to bridge the length scales between lithography (about 100 nm) and molecules (about 5 nm).
Nanoparticle interconnect strategies according to some embodiments of the invention may provide various advantages. First, molecules are small and thus may be difficult to address electronically. Embodiments of the invention may achieve electrical contact on a molecular level. Some evidence exists that electrical contacts may have been made to two-terminal molecules. However, addressing 3-terminal molecular Field Effect Transistors (molFETs) may need to place three opposing metallic leads within about 10 nm. Patterning electrodes with such extraordinary fidelity may currently be difficult or impossible, even with state-of-the-art electron beam lithography. Attaching metal nanoparticles to a molFET first in solution, according to some embodiments of the present invention, can obviate the need for ultra-high resolution wafer patterning techniques. For example, if 30 nm diameter metal nanoparticles are attached to each of the three apices of a molFET, the distance between electrical contacts on the wafer increases to about 50 nm, a length scale that can be reached using electron beam lithography and/or other nanopatterning approaches.
A possible second advantage of nanoparticle interconnects according to some embodiments of the present invention is that they may facilitate the integration of individual molecular device components to form circuits, without the need to alter the electrical characteristics of those components in the process. That is, if one were to covalently attach a molecular diode to a molFET, the desired electrical properties of the diode and molFET may likely change (e.g., turn-on voltage, conductivity, etc.). (When molecules react, their electronic properties may change.) However, if the molecular diode were integrated with the molFET via a metal nanoparticle interconnect, their device characteristics may be less likely to be affected.
Finally, connecting molecules to nanoparticle interconnects prior to their assembly into an electrical circuit, according to some embodiments of the present invention, can enable the characterization of basic structural parameters such as the number of molecules contacted and the identity of the contact chemistry. In 2-terminal molecular electronic demonstrations presented to date, the molecular identity, number of molecules addressed, and the contact chemistry may not have been clearly characterized. The nanoparticle/molFET hybrids described here may be amenable to standard solution-phase molecular characterization techniques such as NMR and Raman spectroscopy. Thus, molecular level information that is the hallmark of chemistry can be obtained prior to assembly on chip. Once assembled into a circuit, the number of molecules contacted can be quantified by finding their associated nanoparticle interconnects. Nanoparticles are dense and may be easily identified by AFM, STM and/or field-emission scanning electron microscopy.
The assembly of phenylacetylene- and DNA-linked metal particle (5 nm diameter silver, gold) dimers, trimers, and tetramers with D∞h, D3h, D4h, and Td symmetries as shown in
Finally, visible spectroscopy, hyper-Rayleigh scattering spectroscopy, and differential pulse voltammetry have been used to characterize symmetry and distance dependent interparticle electronic communication. Strong coupling has been observed, with the predominant mechanism characterized to date as dipole coupling.
The prior work highlighted briefly above may suggest (i) stable solution suspensions of molecules attached to nanometer-sized metal particles can be obtained in purified form, (ii) solution suspensions of nanoparticle arrays can be characterized using the traditional spectroscopic tools used by chemists (NMR, visible, Raman, etc.), and (iii) individual nanoparticle arrays can be characterized by electron microscopy, scanning probe lithographies, and because metal nanoparticles provide enormous Raman enhancements, by single molecule SERS. In addition to the device applications described below, a hierarchical assembly approach according to some embodiments of the invention may give rise to new capabilities in separation and characterization of molecules. A nanoparticle attachment strategy according to some embodiments of the invention can enable individual molecules to be isolated, manipulated and characterized. An example is shown in
As stated above, it may be desirable to bind at least one particle (the gate particle) to a different contact than the other particles (the source and drain particles). Embodiments of the invention can employ orthogonal self-assembly of binding groups on the different particles as detailed below. The concept of orthogonal self-assembly was illustrated by Wrighton,13,14 but does not appear to have been used to make a device. A first step in a device construction scheme can be the fabrication of nanoparticle heterotrimers (
As shown in
In some embodiments, the gate is functionalized with electroactive groups. The electroactive groups may be synthesized within the “gate” arm of the molecule joining the heterotrimer (
Water-soluble TiO2 nanoparticles may be synthesized using standard titanium isopropoxide hydrolysis chemistry. TiO2 nanoparticles can be modified with a variety of small molecule ligands containing carboxylates or phosphonates. Based upon the vast TiO2 literature,16-18 carboxylate ligands bound to TiO2 may be susceptible to exchange. For example, the recent paper by Beek and Janssen19 indicates that monodisperse stearic-acid-coated titania particles can be synthesized and subsequently functionalized with terthiophene carboxylic acid via a process that presumably is analogous to ligand exchange. Ligand exchange is a property that may be used for the assembly of nanoparticles into the trimeric assemblies described herein. In order to better understand place exchange reactions of carboxylates and phosphonates on TiO2 nanoparticles, exchange rates may be measured using fluorescence spectroscopy, and NMR spectroscopy (see below). These studies can determine exchange rates and equilibrium compositions for carboxylate and phosphonate substitutions in which short chains are replaced by long chains and vice versa. This information can be used to design new reaction schemes for assembling asymmetric molecularly bridged heterostructures.
In some embodiments, electroactive groups also may be incorporated directly into the molecular gate arm as shown in
The synthesis of stiff-conjugated arms may take advantage of well-precedented chemistry. For example, phenyl ethynyl-based isocyanides20 and thiols21,22 have been reported and these types of moieties have substantial precedent for binding to nanoparticles.9,10,15 An issue in molecular design may be relative redox potential of the electroactive gate group. However, as detailed in
Accordingly, some embodiments of the present invention can provide a class of molecules with multiple input/output terminals that can be designed to: be wired selectively to particles and/or lithographically define contacts; possess different chemical functionalities at the different terminals so each terminal can act as either a source, drain or gate moiety, as defined for conventional semiconductor devices; and/or display, at the molecular level, memory, sensing, logic and/or gain functions. Examples of molecules are provided in
New engineering approaches and structures may be desired to isolate and characterize electronically active molecules. Some embodiments of the invention can fabricate micron- and submicron-scale structures that can enable demonstration of hierarchical assembly, to bridge the gap between micro- and nanoscale functional electronic elements. These embodiments can use a combination of conventional material deposition and lithography (for contact extensions and probe pads, for example) and/or advanced nanoscale patterning techniques. Pre-designed selective functionalization of multiple material surfaces within the nanostructure may also be performed to guide the hierarchical assembly. Some embodiments can design and demonstrate methodologies to assemble molecules into configurations compatible with chemical and electrical analysis, where potentially destructive processes, such as direct evaporation of metal onto molecules, may not be used.
Patterned silicon-based structures may be used to test schemes for orthogonal self-assembly, multi-step lithographic patterning and/or electrical characterization. Embodiments of the invention can take advantage of thin-film semiconductor device fabrication tools and expertise available23. In some embodiments, nanoscale devices may be assembled as follows:
1. Fabricate and test functional thin-film amorphous or poly-silicon devices at the micron or submicron scale (top image,
2. Use optical nanoscale lithography to fabricate “gaps” in the semiconductor thin film where large (100 nm) nanoparticle/molecule clusters can be assembled (bottom image,
This scaling approach can allow testing of the scaling of the silicon-based structure itself, to better understand effect of scale on electronic measurement and results. For example, structures at the 200 nm scale (
Several approaches for fabrication and patterning of advanced device structures can be provided according to embodiments of the present invention. Each is described in turn below. For film deposition, several well-characterized approaches may be available, including LPCVD and plasma enhanced CVD, and deposition thickness can be routinely controlled to within a few percent. As shown above, the width of the trench may be determined by lithography and dry (plasma) etching for dimensions in the 200 nm range. Plasma etch tools compatible with silicon and oxide etching are currently available. For sub 100 nm, alternate patterning approaches may be used, as discussed below.
In particular, achieving true molecular level characterization may use advanced patterning techniques beyond what is achievable with lithography alone. One example approach that allows structures to scale geometrically with the structures shown in
Atomic Force Microscope (AFM) lithography is another possible method for fabricating sub-100 nm trench structures for nanoparticle/molecule alignment and analysis. This approach is shown in
Scanning probe methods currently may be too slow to fabricate large-scale integrated circuitry. However, AFM nanooxidation may enable fundamental electron transport measurements in the short term, while edge-defined lithography is coming online. In the long term AFM nanooxidation may be used as a quick, inexpensive way to screen molecules for desired electrical characteristics prior to assembly in the more sophisticated circuit architectures fabricated with edge-defined lithography.
Another silicon-based nanostructure that can be formed at various length scales for molecular analysis is shown in
A structure that can be used to characterize single molecule elements, according to some embodiments of the invention, is shown in
For initial measurements, relatively large nanoparticles (˜150 nm) may enable trench or hole widths in the 100 nm range to be used. Controlling the deposited film thickness may enable excellent control over trench or hole geometry, even including possible statistical variability in feature width. The nanoparticle/molecule hetero-dimer structure shown in
An extension of the structure described in
A molecular assembly and alignment strategy according to some embodiments of the present invention also can enable electronic characterization of sets of molecular elements. Fabricated fan-out structures may be contacted by microprobes to enable measurement of current and capacitance vs. voltage, and analysis of charge transport parameters, including hole and electron mobility and conductivity mechanisms. Initial characterization of charge transport in molecules may be performed on two-terminal structures using scanning probe microscopy, where current is measured in or out of the Au contact through the substrate. Current vs. voltage may be characterized over a wide temperature range for several molecular elements. Specifically, the effect of (1) the length of the source and drain arms, (2) differences in the electrical characteristics when Pt/isonitrile and Au/thiol contacts are alternatively used and/or (3) control molecules (those where the gate moiety is removed) may be determined. Full-patterned contact approaches, as described above may also be fabricated. Detailed electronic characterization of the test structure and molecular elements may be performed, including characterization of test structure parasitic capacitance vs. frequency and voltage, and leakage current vs. voltage and temperature. Analysis of molecular capacitance-voltage and current-voltage characteristics may be compared for several molecular elements, and results may be analyzed in terms of theoretical expectations. This effort can further define and understand problems associated with charge transport though contacts and molecular structures, including two and three-terminal molecules, to build realistic molecular electronic circuits and system elements.
Accordingly, some embodiments of the present invention can provide nanopatterned structures that can enable nanoscale molecular assemblies to be aligned, so that independent electrical contact can be made to each terminal of a multi-terminal module. The nanoscale molecular assemblies can be, for example, hierarchically assembled nanoparticle/molecule hetero- and/or homo-structures, where each terminus of a molecule is selectively attached in an aqueous or non-aqueous environment to a functionalized and/or non-functionalized nanoparticle. The nanoparticle assembly may include a two or more terminal molecule, and a nanoscaled structure includes nanoscale trenches where the trenches expose two different conducting surfaces vertically separated by nanoscale insulating layers. By coupling the nanopattern trench structures with nanoparticle structures, fault tolerant molecular switching devices that enable voltage and/or current gain can be realized for very high density memory, sensing and/or logic devices that may be significantly more dense and faster than conventional silicon transistor technology. See
An understanding of interfacial reactions and defects may be used to optimize device assembly, operation, and reliability. Spectroscopic chemical characterization may be performed of the interface between the patterned inorganic layers and the organic functionalized nanoparticles; and/or the interface between the nanoparticle and the electronically functional molecular element, to understand interfacial bonding to improve and advance the device assembly and operation. For example, understanding and optimizing bond selectivity between the functionalized nanoparticles and metal surfaces may allow improved fabrication and on-chip assembly of the three terminal molecular device structures described above.
A detailed understanding of the ligand exchange reaction, which takes place on gold particles, may also be obtained. NMR spectroscopic methodologies can characterize ligand exchange reactions on gold clusters in situ vs. temperature by synthesizing gold nanoclusters capped with 13C-labeled octanethiolate ligands (1-13C-octanethiol). The 13C label next to the thiol can enable the distinction between labeled thiol from unlabeled thiol including octanethiol, and/or the distinction of labeled thiol bound to gold clusters and labeled thiol in solution (Scheme 1). The latter is possible because the relaxation time of protons in close proximity to gold particles may be too fast to observe. Thus, as labeled thiols from solution adsorb onto the cluster, resonances due to the α protons may disappear. Isotopic labeling of any other carbon in the alkane or by any other chemical moiety (e.g., an end group)29-31 may render the exchange products indistinguishable from reactants in situ. (Although the α proton resonances of an incoming thiol may still disappear, they may be replaced by those of the exiting ligand, Scheme 1).
13C labeling the α carbon thus can allow ligand exchange dynamics to be monitored during self-exchanges (i.e., in the absence of a thermodynamic driving force), in the absence of end group effects, and/or in situ, without the need for separating solution-phase thiols from cluster-bound thiols. Sample NMR spectra for a self-exchange reaction on gold nanoclusters are shown in
The rates and mechanisms of ligand cross-reactions on gold and platinum nanoclusters may be characterized. That is, the rate and extent of substitution reactions in which a cluster-bound thiol is replaced by an isocyanide may be characterized. A detailed understanding of these exchange processes may be used to optimize the orthogonal chemical assembly schemes described herein.
Chemical characterization of inorganic/organic interfaces may also use surface spectroscopic tools, including X-ray photoelectron spectroscopy, angle resolved XPS, scanning Auger electron spectroscopy, and attenuated total reflection Fourier transform infrared absorption spectroscopy (ATR-FTIR). Questions that may be addressed include the effects of molecule/substrate interactions, molecular charge density, intermolecular packing forces and alignment and ordering of molecules on surfaces. Assembled functional organic linker molecules and nanoparticle assemblies may be characterized on various metal and insulator surfaces to: 1) determine adhesion density and selectivity, and adhesion reliability under post-adhesion processing; 2) utilize angle resolved XPS and other spectroscopic tools to characterize inorganic/organic bond structure, as well as alignment of organic linkers and nanoparticle assemblies on blanket and patterned inorganic surfaces; 3) examine effects of process contamination, including for example dry-etch residue, on adhesion and alignment of molecular linkers and functionalized nanoparticles; and/or 4) examine the role of metal deposition on the integrity of the molecules via XPS.
Surface spectroscopy tools may be used to chemically probe molecule/nanoparticle structures assembled in silicon test devices. First of all, molecular electronics may suffer from inadequate characterization of molecular species within a circuit. Moreover, the alignment and adhesion of molecule/nanoparticle structures may lead to structural changes in the active molecules that could affect their electrical activity and performance. Several of these techniques are “bulk” spectroscopic phenomena, so they may be performed on a large group of nanostructures embedded in an array of trenches or other lithographically patterned features. However, this type of characterization, while not at the single molecule level, may provide evidence that the assembly methodology retains signatures expected for the molecule/nanoparticle assemblies being inserted into the lithographically defined structures. Vibrational spectroscopy (surface-based Attenuated Total Reflection IR) may be used to confirm the chemical structure of the species inserted into the surface-based structure. Simple comparison of solution IR with surface IR may show this. X-ray photoelectron spectroscopy may also be used to look for molecular signatures (e.g., iron signals in ferrocenyl linkages, metal signatures in various porphyrin linkages), as well as bonding configurations and oxidation states of atoms in the structure. Signatures of trench-aligned molecules (confirmed by AFM or STM) could be compared to “free” adsorbed layers on planar surfaces. Careful experimental design may be needed to perform detailed studies, but any such insight may be broadly applicable to understanding the role of confinement and geometry modification on electronic structure and properties of organized molecular systems.
Modeling of transport properties of molecular assemblies may be somewhat premature until assembly to bridge lithographic and molecular length scales is better developed. An example of a molecular orbital calculation performed on a proposed trimer is shown in
Accordingly, embodiments of the invention can provide engineered structures that enable characterization and utilization of electronic transport in multi-terminal synthesized molecules. Room temperature orthogonal self-assembly can be used to hierarchically assemble molecule-based devices. This type of hierarchical self-assembly is potentially scalable to fabrication of large arrays of nanoelements and to spectroscopic and electrical characterization of the assembled structures, including demonstration of gain due to a redox event. These structures can enable improved understanding of how chemical structure (e.g., bond and ligand configuration) is linked to basic electronic properties and function, including charge transport mechanisms, molecular/metal electronic coupling and contact resistance, transport threshold fields, and charge mobility. Moreover, understanding the kinetics and thermodynamics of ligand exchange may enable the orthogonal assembly of 3-terminal molecule/nanoparticle heterostructures.
In the drawings and specification, there have been disclosed embodiments of the invention and, although specific terms are employed, they are used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention being set forth in the following claims.
This application is a continuation of application Ser. No. 10/894,152, filed Jul. 19, 2004, entitled Hierarchical Assembly of Interconnects for Molecular Electronics, and claims the benefit of provisional Application No. 60/489,009, filed Jul. 21, 2003, entitled Hierarchical Assembly of Interconnects for Molecular Electronics, the disclosures of which are hereby incorporated herein by reference in their entirety as if set forth fully herein.
Number | Date | Country | |
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60489009 | Jul 2003 | US |
Number | Date | Country | |
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Parent | 10894152 | Jul 2004 | US |
Child | 11558180 | Nov 2006 | US |