High-density plug connector for twisted pair cable

Information

  • Patent Grant
  • 6582255
  • Patent Number
    6,582,255
  • Date Filed
    Tuesday, January 29, 2002
    23 years ago
  • Date Issued
    Tuesday, June 24, 2003
    21 years ago
Abstract
A plug and receptacle assembly comprises a plug connector and receptacle connector, for high-density interconnections of data cable. The plug connector is comprised of two hermaphroditic housings which both include two rows of electrical terminals. The contact portions of the terminals are disposed on opposite sides of a front cantilevered section, whereas wire connecting sections extend through the rear of the housings and are adapted to receive the wires in a soldering operation. The housings are positioned in a shielding shell when fully terminated to fully shield the connector assembly.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to an electrical connector system for high-density interconnection of data cables and the like, and in particular, to an improved high-density plug electrical connector.




2. Summary of the Prior Art




It is common in building wiring closets where hubs and routers are located for distribution and/or storage of data, to have a plurality of racks and panels with multiple electrical interconnections formed by multiple cables. It is commonplace to have such electrical connections made by connection systems commonly known as modular plugs and jacks, the so-called RJ-45 connection system, or other systems such as the RJ-21. Separate connection systems have traditionally been used, due to the speed of the data, the need to minimize EMI radiation, as well as the need to minimize cross talk between adjacent lines in the same connector.




One electrical connection system useful with data interconnections as described above is shown in U.S. Pat. No. 5,649,829 to Miller et al. This connector system is generally known as the CHAMP system and includes a D-shaped mating face, a plurality of electrical terminals for mating to a like connector, and wire connecting sections including insulation displacement contacts. While this connector system is an industry-wide accepted system for telecommunication connections, its main use is when space is not at a premium.




Another connector system is shown in U.S. Pat. No. 5,380,223 to Marsh et al., which is a shielded connector having a plurality of terminals extending to a rear of the connector, where a contact portion is intended to be soldered to cable conductors. This electrical connector, however, was designed for use with a PCMCIA card and does not contain the required density required for the present application.




The objects of the invention are to improve upon the shortcomings as mentioned above.




SUMMARY OF THE INVENTION




The objects of the invention have been accomplished by providing an electrical connector, comprising an insulative housing body assembly comprised of two bi-partite housing portions. Each housing portion includes first and second rows of terminal receiving cavities, a first row adjacent to a first major surface of each the housing portion, and a second row adjacent to a second major surface of each housing portion. The two housing portions are adaptable for stacking together with the second major surface of each housing portion proximate. A plurality of electrical terminals are included where each terminal includes a front contact portion, an intermediate body section, and a rear wire connecting section, the rear wire connecting section comprising a blade section adapted to receive a wire in soldered connection.




Preferably, the connector portions are hermaphroditic. The housing portions include an upstanding alignment post on one side of the second major surface, and a corresponding alignment aperture on a laterally disposed side, whereby when the hermaphroditic housing portions are stacked one above the other, corresponding alignment posts and apertures assure proper alignment. Preferably, the lateral centerline of the terminal receiving cavities is offset from the centerline between the alignment post and alignment aperture.




The terminal receiving cavities are comprised of a front open channel to receive the front contact portions, and a rear open portion allowing access to the rear wire connecting sections. Each housing portion is comprised of front and rear sections, the front section including the front open channels, and the rear section includes the rear open portions. The terminal receiving cavities further comprise intermediate cavity portions for retaining the terminals. The front and rear housing sections include latching mechanisms to retain the two members together. Preferably, the electrical connector further comprises an outer shielding shell enclosing the housing body assembly. The outer shielding shell is profiled to back up the latching mechanisms preventing the latching mechanisms from coming unlatched.




Also preferably, the rear wire connecting sections of the terminals include an L-shaped conductive member, comprised of the flat blade section and a wall section extending from a side edge thereof. Housing portions include wire alignment recesses positioned forward of said rear wire connecting sections, whereby wire ends may be inserted into the wire alignment recesses, assuring alignment over the wire connecting sections. The electrical connector is arranged for connection to twisted pair cable, with side-by-side terminals in the same row being adapted for connection to a twisted pair of conductors, the terminals being arranged with the L-shaped sections back-to-back with a thin web of material between them to minimize the centerline spacing between pairs.




In yet another embodiment of the invention, an electrical connector, comprises an insulative housing body having at least two cantilevered housing sections extending from a main body portion, the cantilevered housing sections being positioned vertically above one another in a laterally offset manner. Each cantilevered housing section including first and second rows of terminal receiving cavities, a first row adjacent to a outside surface of each housing portion, and a second row adjacent to an inside surface of each housing portion. A plurality of electrical terminals is positioned in the housing body where each terminal includes a front contact portion, an intermediate body section, and a rear wire connecting section.




In the preferred embodiment, the rear wire connecting section comprises a blade section adapted to receive a wire in soldered connection. The rear wire connecting sections of the terminals include an L-shaped conductive member, comprised of the flat blade section and an integral wall section extending from a side edge thereof. Preferably, the housing portions include wire alignment recesses positioned forward of the rear wire connecting sections, whereby wire ends may be inserted into the wire alignment recesses, assuring alignment over the wire connecting sections. The electrical connector is arranged for connection to twisted pair cable, with side-by-side terminals in the same row being adapted for connection to a twisted pair of conductors, the terminals being arranged with the L-shaped sections back-to-back with a thin web of material between them to minimize the centerline spacing between pairs.




In the preferred embodiment of the invention, the insulative housing body is comprised of two housing portions, each housing portion having a cantilevered housing section. Preferably, the housing portions are hermaphroditic. The housing portions include an upstanding alignment post on one side of the second major surface, and a corresponding alignment aperture on a laterally disposed side, whereby when the hermaphroditic housing portions are stacked one above the other, corresponding alignment posts and apertures assure proper lateral offset alignment.




Preferably, the terminal receiving cavities are comprised of a front open channel to receive the front contact portions, and a rear open portion allowing access to the rear wire connecting sections. Each housing portion is comprised of front and rear sections, the front section including the front open channels, and the rear section includes the rear open portions. The terminal receiving cavities further comprise intermediate cavity portions for retaining the terminals.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a perspective view showing the plug connector and receptacle connector poised for interconnection;





FIG. 2

shows an exploded perspective view of the plug connector of

FIG. 1

;





FIG. 3

shows a top front perspective view of one of the 2-piece hermaphroditic housing portions shown in

FIG. 2

;





FIG. 4

shows a top rear perspective view of the 2-piece hermaphroditic housing portions shown in

FIG. 3

;





FIG. 5

shows a front portion of the hermaphroditic connector housing shown in

FIG. 4

;





FIG. 6A

shows a plan view of the housing from the perspective showing the alignment post and corresponding alignment opening;





FIG. 6B

shows a plan view similar to that of

FIG. 6A

showing the opposite side;





FIG. 7A

shows a cross-sectional view through Lines


7


A—


7


A of

FIG. 6B

;





FIG. 7B

shows a cross-sectional view through Lines


7


B—


7


B of

FIG. 7A

;





FIG. 8

shows a perspective view of the rear portion of the hermaphroditic connector housing shown in

FIG. 4

;





FIG. 9

shows a plan view of the rear portion of the hermaphroditic connector housing shown in

FIG. 4

;





FIG. 10

shows a perspective view of some of the terminals for the connector shown in

FIG. 2

;





FIG. 11

shows a perspective view of some of the terminals for the connector shown in

FIG. 2

;





FIG. 12

shows the shield shroud of the plug connector of

FIG. 1

;





FIG. 13

shows a top view of a first shield shell for the plug connector;





FIG. 14

shows the underside of the shield shell of

FIG. 13

; and





FIG. 15

shows a perspective view showing the terminals poised for receipt in the housing portions.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




With respect first to

FIG. 1

, an electrical interconnection is shown as comprised of a plug connector


2


and a receptacle connector


4


. The plug connector


2


is adapted to be connected to a shielded cable


6


which preferably contains a plurality of twisted pair conductors, whereas receptacle


4


is adapted to be connected to a printed circuit board (not shown). Both electrical connectors are fully shielded where the plug connector


2


includes a shielded enclosure


8


which is preferably a die-cast housing of two similar halves, whereas receptacle


4


includes a shield


10


which in the preferred embodiment is a stamped metallic housing.




Each electrical connector also includes a mating interface comprised of a shielding shroud, plug connector


2


having a shielding shroud shown generally at


12


which is profiled to receive in shielding engagement, the shielding shroud


14


of receptacle


4


. Finally, plug connector


2


includes elongate jackscrews


16


and


18


which are profiled for threaded engagement with complementary threaded posts


20


and


22


, respectively, of the receptacle


4


. It should be appreciated that, when the jackscrews


16


,


18


are fully threaded into their respective threaded posts


20


,


22


, the two electrical connectors


2


,


4


are in a fully mated condition where electrical terminals within plug connector


2


are fully electrically engaged with electrical terminals in receptacle. While the mating interface of the plug and receptacle connectors will be described in general, this aspect is described even more fully in co-pending patent application filed on even date as Ser. No. 60/264,761 (attorney's docket number 17628), incorporated herein by reference. Furthermore, the receptacle connector


4


is the subject of co-pending patent application filed on even date as Ser. No. 60/264,760 (attorney's docket number 17630), incorporated herein by reference.




With respect now to

FIG. 2

, the plug connector


2


is shown in an exploded manner for better clarity. It should be appreciated that the shielding shell


8


as shown in

FIG. 1

is comprised of bi-partite halves


30


and


32


. The plug connector


2


further comprises housing portions


34


and


38


carrying a plurality of electrical terminals


36


. The plug connector


2


further includes a pair of wire organizing blocks at


42


to arrange the twisted pairs in alignment with the terminals and a pair of wire dressing blocks


44


.




With reference now to

FIGS. 3-9

, the housing members


34


and


38


will be described in greater detail.




With reference first to

FIG. 3

, the housing


34


is shown in greater detail, and it should be understood that housings


34


and


38


are identical and hermaphroditic, thus only one such housing will be described in detail. Housings


34


generally include a front housing portion


50


and a rear housing portion


52


. The housing


34


generally includes a front cantilevered section


54


extending from a main body portion


56


of the housing portion. Furthermore, cantilevered section


54


includes a surface


58


and an oppositely directed face at


60


, both of which include terminal receiving cavities


62


to receive the plurality of electrical terminals


36


. The rear housing portion


52


correspondingly includes a plurality of open-faced wire receiving channels


64


to receive wires in alignment with the terminals


36


. The wire receiving channels


64


are best shown in

FIG. 4

, which is the rear perspective view.




With respect now to

FIG. 5

, the front housing portion


50


will be described in greater detail. It should be understood that the view in

FIG. 5

is not only from the rear of the connector half, but it also has been flipped around its axial center line, whereby a mounting surface designated at


70


is shown. This surface


70


is an inner surface of the main body portion


56


and includes an upstanding alignment post


72


and a corresponding alignment aperture at


74


. The housing


50


also includes a rear face at


76


through which the terminal receiving cavities


62


extend. The rear face


76


also includes alignment bars


78


extending therefrom, which, in the preferred embodiment, are of substantial trapezoidal shape so as to provide a polarizing feature with the rear housing portion


52


. The housing portion further comprises a latch arm


80


extending along the side of the main body portion


56


, two latch arms


82


having latching openings


84


, and finally includes a latch projection at


86


.




With reference now to

FIG. 7B

, the terminal receiving cavities


62


in housing portion


50


include intermediate cavity portions


90


leading into open upper facing channels


92


, which actually receive the terminals


36


. It should be appreciated that terminal receiving cavities


62


extend in two rows for each housing portion


50


, both rows extending through rear face


76


of housing portion


50


, where one row opens up onto surface


58


, whereas the other row opens onto surface


60


.




With respect now to

FIG. 8

, rear housing portion


52


generally comprises a wall


100


, an opposite wall


102


, and side walls


104


and


106


extending between leading face


108


, and rear face


109


. The leading face


108


includes trapezoidal openings at


110


as well as a plurality of rear terminal receiving cavities


112


. It should be appreciated that the cavities


112


are arranged in pairs, and are generally L-shaped in configuration. As shown best in

FIG. 9

, each of the cavities


112


includes a horizontal cavity portion


114


and an upstanding portion


116


. It should be appreciated that the pairs are arranged such that upstanding portions


116


are arranged in back-to-back arrangement with a thin web of material


118


disposed therebetween. A further web of material


120


is disposed between adjacent terminals of a different pair. Finally, the cavities


112


include a concave opening


122


facing the L-shaped cavity


112


which will be described herein. Finally, housing portion


52


includes a cantilevered latch arm


126


and latch projections


128


and


130


as described herein.




With respect now to

FIGS. 10 and 11

, the terminals


36


will be described in greater detail. It should be appreciated that the terminals


36


, have two different symmetries and therefore have been designated


36


A and


36


B in

FIGS. 10 and 11

. Thus, terminals


36


A and


36


B are profiled to be received in respective cavities


112


A and


112


B. With respect first to terminal


36


A, the terminal includes a front contact portion


140


A having a central retaining portion


142


A and a wire connecting portion


144


A. The wire-connecting portion is comprised of a flat blade portion


146


A and an integral upstanding wall portion


148


A. The upstanding wall portion


148


A includes a retaining stop portion at


150


A. In a similar manner, terminal


36


B includes front contact portions


140


B, central retaining sections


142


B, and rear wire connecting sections


144


B. Likewise, wire-connecting section


144


B includes a flat blade section


146


B and an integral upstanding wall portion


148


B. Likewise, the upstanding wall portion


148


B includes a stop portion at


150


B.




With respect now to

FIG. 12

, the shielding shroud


12


is shown as including a base wall


160


having latch sections


162


extending therefrom, having latching openings at


164


. The base wall


160


further includes diametrically opposed openings at


166


,


168


. The shroud


12


further includes a peripheral shroud portion


170


which is a drawn shroud portion extending forwardly from the base wall


160


. The shroud section


170


includes a top shroud wall


172


, a lower shroud wall


174


, which is generally disposed parallel to upper wall


172


, where each of the walls includes stamped projections at


176


acting as shielding contacts, as is well known in the art. End wall


178


forms an obtuse angle relative to lower wall


174


and an acute angle with respect to


172


. On the opposite side of the shroud, a generally vertical upstanding wall portion is shown at


180


(vertical relative to wall


174


) which is continuous with a concave radiused portion at


182


. It should also be appreciated that apertures


166


and


168


are diametrically opposed in opposite corners of the base wall


160


where aperture


166


is positioned so as to be partially extending beneath wall portion


178


, with aperture


168


extending adjacent the concave radiused portion


182


. It should be appreciated that the concave radiused portion


182


provides enough room in the corner of the base wall to provide the aperture


168


.




With respect now to

FIGS. 13 and 14

, the shielding shells


30


,


32


will be described in greater detail. It should be appreciated that both

FIGS. 13 and 14

depict shielding shell


30


, but that shielding shell


32


would be identical, with the exception of the cable entry opening orientation, as will be described. As shown best in

FIGS. 13 and 14

, shielding shell


30


is comprised of a generally flat wall portion


200


having a front opening portion at


202


and a rear cable-receiving portion at


204


. As shown in

FIG. 14

, the shielding shell


30


includes upstanding wall portions


206


,


208


having vertically oriented slots at


60


,


62


for placement of the shielding shroud as will be described herein.




As shown in

FIG. 14

, shielding shell


30


further includes complementary mounting blocks


220


,


222


where mounting block


220


includes a horizontally disposed through-hole


224


and a vertically disposed mounting aperture at


226


. Meanwhile, mounting block


222


includes a through-hole at


228


which will align with a mounting hole in the opposite shielding shell when the two shielding shells are placed together. The cable-receiving opening at


204


further includes openings at


230


and


232


which will also align with openings in the opposite shielding shell


32


when aligned. Finally, the shielding shell


30


includes a jackscrew support at


240


having a U-shaped section


242


, and a support member


244


having a U-shaped section


246


. On the opposite side, a jackscrew support is shown at


248


having a U-shaped section at


250


, whereas a support


252


has a U-shaped section at


254


.




With the plug connector components as described above, the assembly of the plug assembly


2


will be described in greater detail. With reference first to

FIG. 2

, the terminals


36


will be assembled within connector housing portions


34


,


38


. It should be appreciated that two rows of terminals


36


will be positioned in housing


34


, and two rows of terminals


36


will be positioned in housing


38


. This positions an end portion of terminals


36


adjacent a rear portion of their respective housings for soldering to respective conductors of multiconductor cable


6


(FIG.


1


). In the preferred embodiment, there are two rows of twelve terminals


36


in housing


34


, and two rows of twelve terminals


36


in housing


38


, or forty-eight terminals total, which will accommodate


24


twisted pair conductors. It should be appreciated from the description above relative to

FIGS. 10 and 11

that a pair of terminals


36


A and


36


B are positioned in respective cavities


62


, such that front contact section


140


A of terminal


36


A resides in open channel


92


A, with central contact portion


142


A residing in cavity portion


90


A. Likewise, terminal


36


B is positioned in the cavity


62


such that front contact portion


140


B resides in open channel


92


B, with central contact portion


142


A residing in cavity portion


90


B. It should be appreciated that the contacts are all stitched in, in this fashion, which places the upstanding wall portions


148


A,


148


B of the terminals


36


A,


36


B in back-to-back relation throughout the housing. It should also be appreciated that the wire connecting portions


144


A,


144


B of all contacts still extend from the housing


50


at this point. The rear housing portions


52


are now positioned over the wire connecting portions


144


A,


144


B; with respective cavity portion


112


A,


112


B (

FIG. 9

) slidably received over all wire connecting portions


144


A,


144


B.





FIG. 15

shows two rows of terminals


36


poised for receipt within the respective housing


50


, with rear housing portion


52


, aligned for receipt over the terminal ends, and for snap latching the housing. The rear housing portion is slid forward until the rear housing


52


is latched into position with housing portion


50


, that is, latch


126


snaps over corresponding projection


86


; latch openings


84


of latch arms


82


snap over corresponding projections


128


(

FIG. 8

) where latch arm


80


snaps over corresponding projection


130


(FIG.


8


). This also traps portions


150


A,


150


B of terminals


36


A,


36


B within the housings, against shoulders defined in the respective housings


50


,


52


. It should be appreciated that this process continues, until two identical housings


34


,


38


are completed.




To assemble the conductors to the various terminals


36


, the twisted pairs, while still twisted, are inserted through apertures of wire organizing blocks


44


and then the wires are separated and placed in individual slots of the dressing blocks


42


. It should be appreciated that housing


34


and


38


are sandwiched together to form a housing assembly, therefore, the inside facing terminals are soldered first, and then the outer row of terminals


36


receive their respective wires. To perform the soldering function, the individual wires of the twisted pair are stripped, such that the length of the exposed conductor is longer than the length of the corresponding wire connecting sections


144


A,


144


B. The tip end of the conductor is inserted into the opening


122


, which by nature of its radiused configuration facing the wire connecting portions, directs the conductor in an organized fashion neatly in the pocket provided by the blade sections


146


A,


146


B and the wall portions


148


A,


148


B for soldering.




With reference now to

FIGS. 6A and 7A

, the assembly of the two stacked housings comprised of housings


34


and


38


will be described. As shown in

FIG. 6A

, the centerline CA between the alignment post


72


and the alignment opening


74


is offset by a distance O, from the centerline of the terminals CT. Thus, when the two hermaphroditic housings


34


and


38


are assembled by positioning respective alignment posts in respective alignment openings, the two cantilevered portions


54


are laterally staggered at the front face of the connector, as best shown in FIG.


1


.




With the housing comprised of housing portions


34


and


38


assembled as described above, the shielding shroud


12


can now be slidably received over the front portion thereof until the latching openings


164


latch with respective latch projections


66


(

FIG. 3

) on housing


34


, and a respective latching projection (not shown) on housing


38


. This latches the combination of the housing portions


34


and


38


to the shielding shroud


12


. The shielding shroud can then be placed in the shielded portion


32


such that the side edges of the front wall portion


160


of the shielding shroud


12


are received in slots


210


and


212


of a corresponding shielding shell


32


.




The jackbolts


16


and


18


are thereafter positioned in their respective positions, such that jackscrew


16


is positioned through a corresponding opening


224


and on platforms


240


,


244


, and jackscrew


18


is positioned on corresponding platforms


248


,


252


. The top portion


30


can thereafter be positioned above shielding shell


32


and threaded fasteners can be positioned through openings


270


,


272


,


274


(

FIG. 2

) to fasten the two shielding shells together. It should be appreciated that the cable


6


is dressed through the opening


204


and, in the preferred embodiment, would include a strain relief collar.




It should also be understood that the housings


34


,


38


together with the shielding shells provide a locking feature for the terminals. That is, the inside dimensions between the walls


200


, traps the housings together, as well as preventing enough clearance for the latch arms


82


to come unlatched. This provides enhanced pull out strength for the terminals.




To connect the two connectors


2


,


4


together, it should be appreciated that the shroud portion


14


of the receptacle


4


is inserted within shroud portion


12


of the plug


2


. It should be appreciated that, from the profile of the shroud for each of the plug and receptacle are mirror images of each other such that, when the two connectors are mated, the concave radiused portions correspond in overlapping relation. It should also be appreciated that this places the jackscrews


16


,


18


in alignment with the threaded inserts


20


and


22


to pull the two connectors into complete engagement.




Advantageously, the plug design as described above provides a high-density design, capable of accomplishing the requirements set out. Thus, the two stacking connector housings


34


,


38


allow individual wires to be soldered to their respective portions. Without the separate housings


34


,


38


, it would be difficult to access the inner wire connecting portions for soldering. Other types of wire connecting portions, such as crimp or insulation displacement styles, would not allow the small centerline spacing between the terminals. In the preferred embodiment of the invention, the centerline spacing between contact portions


140


A,


140


B in the same twisted pair combination is 1.0 mm; and the centerline spacing between adjacent contact portions between pairs is 1.5 mm. Thus, given the close centerline spacing and provision of a multiple of rows, the high-density nature of this plug connector is realized.



Claims
  • 1. An electrical connector, comprising:an insulative housing body assembly comprised of two bi-partite housing portions, each housing portion including first and second rows of terminal receiving cavities, a first row adjacent to a first major surface of each said housing portion, and a second row adjacent to a second major surface of each housing portion, the two housing portions being adaptable for stacking together with the second major surface of each said housing portion proximate; and a plurality of electrical terminals, each said terminal including a front contact portion, an intermediate body section, and a rear wire connecting section, each said rear wire connecting section comprising a blade section adapted to receive a wire in soldered connection, said rear wire connecting portions being adapted for connecting pairs of twisted pair cables, with blade sections for a twisted pair having a centerline spacing which is less than, adjacent blade sections for adjacent pairs.
  • 2. The electrical connector of claim 1, wherein said housing portions are hermaphroditic.
  • 3. The electrical connector of claim 2, wherein the housing portions include an upstanding alignment post on one side of said second major surface, and a corresponding alignment aperture on a laterally disposed side, whereby when said hermaphroditic housing portions are stacked one above the other, corresponding alignment posts and apertures assure proper alignment.
  • 4. The electrical connector of claim 3, wherein the lateral centerline of the terminal receiving cavities is offset from the centerline between the alignment post and alignment aperture.
  • 5. The electrical connector of claim 1, wherein the terminal receiving cavities are comprised of a front open channel to receive the front contact portions, and a rear open portion allowing access to the rear wire connecting sections.
  • 6. The electrical connector of claim 5, wherein each housing portion is comprised of front and rear sections, the front section including the front open channels, and the rear section includes the rear open portions.
  • 7. The electrical connector of claim 6, wherein the terminal receiving cavities further comprise intermediate cavity portions for retaining the terminals.
  • 8. The electrical connector of claim 7, wherein the front and rear housing sections include latching mechanisms to retain the two members together.
  • 9. The electrical connector of claim 8, further comprising an outer shielding shell enclosing the housing body assembly.
  • 10. The electrical connector of claim 9, wherein the outer shielding shell is profiled to back up the latching mechanisms preventing the latching mechanisms from coming unlatched.
  • 11. The electrical connector of claim 1, wherein the rear wire connecting sections of the terminals include an L-shaped conductive member, comprised of the flat blade section and a wall section extending from a side edge thereof.
  • 12. The electrical connector of claim 11, wherein said housing portions include wire alignment recesses positioned forward of said rear wire connecting sections, whereby wire ends may be inserted into the wire alignment recesses, assuring alignment over the wire connecting sections.
  • 13. The electrical connector of claim 11, wherein the connector is arranged for connection to twisted pair cable, with side-by-side terminals in the same row being adapted for connection to a twisted pair of conductors, the terminals being arranged with the L-shaped sections back-to-back with a thin web of material between them to minimize the centerline spacing between pairs.
  • 14. An electrical connector, comprising:an insulative housing body having at least two cantilevered housing portions extending from a main body portion, said cantilevered housing portions being positioned vertically above one another in a laterally offset manner, with a side edge of each housing overextending a side edge of the other housing, each said cantilevered housing portion including first and second rows of terminal receiving cavities, a first row adjacent to an outside surface of each said housing section, and a second row adjacent to an inside surface of each housing portion; and a plurality of electrical terminals, each said terminal including a front contact portion, an intermediate body section, and a rear wire connecting section.
  • 15. The electrical connector of claim 14, wherein said rear wire connecting section comprises a blade section adapted to receive a wire in soldered connection.
  • 16. The electrical connector of claim 15, wherein the rear wire connecting sections of the terminals include an L-shaped conductive member, comprised of the flat blade section and an integral wall section extending from a side edge thereof.
  • 17. The electrical connector of claim 16, wherein said housing portions include wire alignment recesses positioned forward of said rear wire connecting sections, whereby wire ends may be inserted into the wire alignment recesses, assuring alignment over the wire connecting sections.
  • 18. The electrical connector of claim 16, wherein the connector is arranged for connection to twisted pair cable, with side-by-side terminals in the same row being adapted for connection to a twisted pair of conductors, the terminals being arranged with the L-shaped sections back-to-back with a thin web of material between them to minimize the centerline spacing between pairs.
  • 19. The electrical connector of claim 14, wherein said insulative housing body is comprised of two housing portions, each housing portion having a cantilevered housing section.
  • 20. The electrical connector of claim 19, wherein said housing portions are hermaphroditic.
  • 21. The electrical connector of claim 20, wherein the housing portions include an upstanding alignment post on one side of said second major surface, and a corresponding alignment aperture on a laterally disposed side, whereby when said hermaphroditic housing portions are stacked one above the other, corresponding alignment posts and apertures assure proper lateral offset alignment.
  • 22. The electrical connector of claim 14, wherein the terminal receiving cavities are comprised of a front open channel to receive the front contact portions, and a rear open portion allowing access to the rear wire connecting sections.
  • 23. The electrical connector of claim 22, wherein each housing portion is comprised of front and rear sections, the front section including the front open channels, and the rear section includes the rear open portions.
  • 24. The electrical connector of claim 23, wherein the terminal receiving cavities further comprise intermediate cavity portions for retaining the terminals.
  • 25. An electrical connector, comprising:an insulative housing body assembly comprised of two bi-partite housing portions, each housing portion including first and second rows of terminal receiving cavities, a first row adjacent to a first major surface of each said housing portion, and a second row adjacent to a second major surface of each housing portion, the two housing portions being adaptable for stacking together with the second major surface of each said housing portion proximate, said cavities including rear open channels; and a plurality of electrical terminals, each said terminal including a front contact portion, an intermediate body section, and a rear wire connecting section, said rear wire connecting section comprising L-shaped wire receiving sections for receiving a wire in soldered connection, said L-shaped wire connecting portions being adapted for back-to-back positioning in said channels for connection to pairs of twisted pair cables.
  • 26. The electrical connector of claim 25, wherein said housing portions include wire alignment recesses positioned forward of said rear wire connecting sections, whereby wire ends may be inserted into the wire alignment recesses, assuring alignment over the L-shaped wire connecting sections.
  • 27. The electrical connector of claim 25, wherein the connector is arranged for connection to twisted pair cable, with side-by-side terminals in the same row being adapted for connection to a twisted pair of conductors, the being arranged with the back-to-back L-shaped terminals sections having a thin web of material between them to minimize the centerline spacing between pairs.
  • 28. The electrical connector of claim 27, wherein the lateral centerline of the terminal receiving cavities is offset from the centerline between the alignment post and alignment aperture.
  • 29. The electrical connector of claim 25, wherein said connector portions are hermaphroditic.
  • 30. The electrical connector of claim 29, wherein the housing portions include an upstanding alignment post on one side of said second major surface, and a corresponding alignment aperture on a laterally disposed side, whereby when said hermaphroditic housing portions are stacked one above the other, corresponding alignment posts and apertures assure proper alignment.
  • 31. An electrical connector, comprising:an insulative housing body assembly comprised of two bi-partite housing portions, each housing portion including first and second rows of terminal receiving cavities, a first row adjacent to a first major surface of each said housing portion, and a second row adjacent to a second major surface of each housing portion, the two housing portions being adaptable for stacking together with the second major surface of each said housing portion proximate, said cavities including first and second rear open channels, with said first open channel facing said first major surface, and said second open channel facing said second major surface; and a plurality of electrical terminals, each said terminal including a front contact portion, an intermediate body section, and a rear wire connecting section positioned accessible through said first and second open channels, with said rear wire connecting section being adapted for connection to a wire in soldered connection.
  • 32. The electrical connector of claim 31, wherein said housing portions include wire alignment recesses positioned forward of said rear wire connecting sections, whereby wire ends may be inserted into the wire alignment recesses, assuring alignment over the wire connecting sections.
  • 33. The electrical connector of claim 31, wherein each said rear wire connecting section comprising a blade section adapted to receive a wire in soldered connection, said rear wire connecting portions being adapted for connecting pairs of twisted pair cables, with blade sections for a twisted pair having a centerline spacing which is less than, adjacent blade sections for adjacent pairs.
  • 34. The electrical connector of claim 33, wherein the wire connecting portions are L-shaped terminals sections positioned in a back-to-back relation having a thin web of material between them to minimize the centerline spacing between pairs.
  • 35. The electrical connector of claim 31, wherein the lateral centerline of the terminal receiving cavities is offset from the centerline between the alignment post and alignment aperture.
  • 36. The electrical connector of claim 35, wherein said connector portions are hermaphroditic.
Parent Case Info

This application claims the benefit of U.S. Provisional Patent Application Ser. No. 60/264,763 filed Jan. 29, 2001, the complete disclosure of which is hereby expressly incorporated by reference.

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Provisional Applications (1)
Number Date Country
60/264763 Jan 2001 US