Hoop material cutter

Information

  • Patent Grant
  • 6453785
  • Patent Number
    6,453,785
  • Date Filed
    Wednesday, October 21, 1998
    26 years ago
  • Date Issued
    Tuesday, September 24, 2002
    22 years ago
  • Inventors
  • Examiners
    • Vo; Peter
    • Trinh; Minh
    Agents
    • Ostrolenk, Faber, Gerb & Soffen, LLP
Abstract
A hoop material cutter, which comprises a movable blade secured to a bottom surface of a ram movable reciprocally while rocking, a fixed blade secured to a top surface of a base plate, and a hopper for guiding a hoop material between the movable blade and the fixed blade, cuts the hoop material while allowing the movable blade to move toward and away from the fixed blade in accordance with an action of the ram. In this hoop material cutter, cylindrical guide pins are rotatably fitted in the base plate via blocks which are detachable in a horizontal direction from the base plate and each having both ends chamfered, and a part of the cylindrical surface of each guide pin protrudes sideways of the associated block so that the end faces of the movable blade are guided by the protruding portions.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a hoop material cutter which is installed on an automatic press machine or the like to cut a scrap hoop material, and, more particularly, to a cutting blade guide for guiding the movable blade of a hoop material cutter in a reciprocating motion.




2. Description of the Related Art




This type of hoop material cutter is known and disclosed in, for example, U.S. Pat. No. 4,664,007. In this hoop material cutter, as shown in

FIG. 11

, as a cam


10


secured via a key


9


to the shaft


8


of a motor


6


rotates, a ram


4


moves reciprocally via a bearing


19


, while rocking, so that a hoop material is cut between a movable blade


3


attached to the bottom side of the ram


4


and a fixed blade


2


secured to the base plate.




Some schemes of guiding the end faces of the movable blade in reciprocation in this hoop material cutter are taught in, for example, Japanese Unexamined Patent Publication No. Hei 7-60531 and Japanese Unexamined Patent Publication No. Hei 7-60532.




According to the invention disclosed in Japanese Unexamined Patent Publication No. Hei 7-60531, as apparent from a plan view of the ram


4


in

FIG. 12

, both end faces of the movable blade


3


secured to the front portion of the bottom side of the ram


4


are guided by a pair of guide pins


54


which are rotatably provided on a base plate


1


. In this structure, the width of the ram


4


is designed smaller than the width of an opening


63


of the base plate


1


, and an oil can manually be supplied to the guide pins


54


from the outer surface of the base plate


1


via nipples


62


and oil holes


61


.




According to the invention disclosed in Japanese Unexamined Patent Publication No. Hei 7-60532, as shown in

FIG. 13

, the ram


4


in

FIG. 11

is designed in such a way that the distance between two parallel sides


4




a


and


4




b


is set greater than the width of an opening portion


1




a


,


1




b


of the base plate


1


and the wide parallel portion is provided on the slide surface of the base plate


1


, thereby ensuring more stable reciprocation of the ram


4


. Further, cutting blade guides


28




a


and


28




b


are provided between end faces


3




a


and


3




b


of the movable blade


3


secured to the front end portion of the bottom side of the ram


4


and the inner walls of the opening portion


1




a


,


1




b


of the base plate


1


. The cutting blade guides


28




a


and


28




b


are so designed as to fit guide pins


11




a


and


11




b


in a rotatable manner in respective prismatic blocks


29




a


and


29




b


, which are fitted detachable in a horizontal direction from the base plate


1


, and to cause the cylindrical surfaces of the guide pins


11




a


and


11




b


to protrude sideways from the associated blocks, whereby the end faces


3




a


and


3




b


of the movable blade


3


are guided by the protruding portions.




The aforementioned conventional hoop material cutter is provided with a hopper


30


which guides a hoop material A between the movable blade


3


and the fixed blade


2


at the time of cutting the hoop material A.




As shown in

FIG. 11

, the hopper


30


comprises a lower guide


31


for guiding the bottom side of a hoop material A


1


and a stock guide


32


provided upright for stopping feeding of a hoop material A


2


.




As mentioned above, the guide pins


54


of the hoop material cutter described in Japanese Unexamined Patent Publication No. Hei 7-60531 are so designed as to permit manual supply of an oil to the guide pins


54


via the nipples


62


from outside the base plate


1


. When a user forgets oil supply to the guide pins


54


, for example, and the oil runs out, however, the guide pins


54


will not rotate smoothly, accelerating the wear-out of the cylindrical surfaces, which is likely to cause settling of the guide pins


54


. In addition, the attachment of the nipples


62


undesirably makes the side surfaces of the base plate


1


weaker.




The hoop material cutter described in Japanese Unexamined Patent Publication No. Hei 7-60532, as shown in

FIG. 13

, is constructed in such a manner that the lubricating fluid is supplied to the slide surfaces of the wide parallel portion


4




a


,


4




b


of the ram


4


via oil holes


15


, a groove


23


, a through hole


17


and a groove


24


from nipples


16


in FIG.


11


. Although the fluid is further led to the guide pins


11




a


and


11




b


via the slide surfaces, it is difficult to sufficiently supply the fluid there. As a result, the guide pins


11




a


and


11




b


will not rotate smoothly, so that the cylindrical surfaces of the guide pins


11




a


and


11




b


are apt to wear out. As the cylindrical surfaces of the guide pins


11




a


and


11




b


wear out, therefore, settling occurs at the end portions of the guide pins


11




a


and


11




b


. This settling imparts the rotational resistance that makes the rotation of the guide pins harder and harder.




The conventional hoop material cutter has not sufficiently overcome the adverse influence of the attachment position of the hopper


30


on the action of cutting the hoop material A. For example, when the lower guide


31


is improperly positioned at the cutting time in

FIG. 14

, the hoop material A


1


abuts on the lower end portion of the lower guide


31


and is bent. Consequently, not only a cut chip A


3


is deformed, but also the lifetime of the cutting blade becomes shorter due to the poor cutting condition. If the stock guide


32


is positioned improperly, chips or debris


38


may come onto the slide surfaces from the top surface of the movable blade


3


, adversely affecting the action of the ram


4


.




SUMMARY OF THE INVENTION




Accordingly, it is an object of the present invention to provide cutting blade guides for a hoop material cutter, which ensure the smooth rotation of guide pins for guiding a movable blade and facilitate the maintenance of the guide pins.




It is another object of this invention to provide a hoop material cutter capable of smoothly guiding a hoop material between a fixed blade and a movable blade for adequate cutting of the hoop material and also cutting the hoop material without affecting the action of the movable blade.




To achieve the objects, according to one aspect of this invention, a hoop material cutter for cutting a hoop material comprises a base plate; a ram movable reciprocally while rocking; a movable blade secured to a bottom surface of the ram; a fixed blade secured to a top surface of the base plate; a hopper for guiding a hoop material between the movable blade and the fixed blade; and cylindrical guide pins rotatably fitted in the base plate and each having both ends chamfered, cylindrical surfaces of the guide pins having projections protruding sideways of the base plate for guiding end faces of the movable blade, whereby the hoop material cutter cuts the hoop material while allowing the movable blade to move toward and away from the fixed blade in accordance with an action of the ram.




As both ends of each guide pin are chamfered, the chamfered portions become an oil retainer to ensure sufficient oil supply, and if the cylindrical surfaces of the guide pins wear out, causing settling, the settling is accommodated in the space that is formed by the chamfered portions, thus preventing the guide pins from rotating unsmoothly.




According to another aspect of this invention, a hoop material cutter for cutting a hoop material comprises a base plate; a ram movable reciprocally while rocking; a movable blade secured to a bottom surface of the ram; a fixed blade secured to a top surface of the base plate; a hopper for guiding a hoop material between the movable blade and the fixed blade; and cylindrical guide pins rotatably fitted in the base plate via blocks and each having both ends chamfered, cylindrical surfaces of the guide pins having projections protruding sideways of the blocks for guiding end faces of the movable blade, whereby the hoop material cutter cuts the hoop material while allowing the movable blade to move toward and away from the fixed blade in accordance with an action of the ram.




As both ends of each guide pin are chamfered, the chamfered portions become an oil retainer to ensure sufficient oil supply, and if the cylindrical surfaces of the guide pins wear out, causing settling, the settling is accommodated in the space that is formed by the chamfered portions, thus preventing the guide pins from rotating unsmoothly. Further, as the guide pins are fitted in the base plate via the associated blocks, even when the distances between the end faces of the movable blade and the associated guide pins become longer as in a large hoop material cutter, the extension of the guide pins by the blocks can ensure the guiding action.




According to a modification of the first or second aspect, the amount of the cylindrical surface of each of the guide pins protruding sideways of the base plate or the associated block is smaller than the radius of that guide pin.




As the portion of the cylindrical surface of each guide pin which is greater than its radius is fitted, the guide pin can be held in the fitting hole and can be prevented from coming off the fitting hole in the horizontal direction.




According to another modification, the blocks are provided detachable in a horizontal direction from the base plate facing the end faces of the movable blade.




With this structure, the blocks are located on the base plate side facing the movable blade and are attachable and detachable in the horizontal direction, so that the blocks can be pulled out from the base plate simply by removing the movable blade from the bottom surface of the ram.




According to the third aspect of this invention, a hoop material cutter for cutting a hoop material comprises a base plate; a ram movable reciprocally while rocking; a movable blade secured to a bottom surface of the ram; a fixed blade secured to a top surface of the base plate; and a hopper for guiding a hoop material between the movable blade and the fixed blade, the hopper including a lower guide and a stock guide for stopping feeding of the hoop material, a lower end portion of one of the lower guide and the stock guide abutting on an upper surface of the movable blade in a slidable manner, an end portion of the other one of the lower guide and the stock guide being set approximately at a position of a cutting blade on an upper surface of the fixed blade, whereby the hoop material cutter cuts the hoop material while allowing the movable blade to move toward and away from the fixed blade in accordance with an action of the ram.




With this structure, the lower end portion of one of the lower guide and stock guide of the hopper abuts on the top surface of the movable blade in a slidable manner, eliminating a clearance therebetween, which prevents chips or debris


38


from coming onto the slide surfaces. Further, the end portion of the other one of the lower guide and the stock guide is secured at a position where it does not stick out on the movable blade side from the position of the cutting blade of the fixed blade. This design can prevent a hoop material from being deformed at the time the hoop material is cut, and can elongate the lifetime of the cutting blade.




According to a modification of the third aspect, the width of an opening defined by the lower end portion of the lower guide or the stock guide and a blade edge of the fixed blade is set approximately twice the thickness of a hoop material.




As the width of the opening is set approximately twice the thickness of a hoop material, it is possible to cope with deformation of the hoop material or a change in the thickness of the hoop material.




According to a further modification of the third aspect, a side guide for guiding a hoop material in a widthwise direction thereof is provided on both sides of the opening, and the length of the side guide along the opening is set within the length of the cutting blade.




As the side guide is provided to guide the widthwise movement of a hoop material is guided within the width of the cutting blade, the hoop material can be prevented from having any residual stock removal.




Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:





FIG. 1

is a cross-sectional view of a hoop material cutter according to a first embodiment of this invention as seen from the side;





FIG. 2

is a perspective view illustrating how to assemble a guide;





FIG. 3

is a front view of the guide;





FIG. 4

is a top view of the guide;





FIG. 5

is a cross-sectional view of a hoop material cutter according to a second embodiment of this invention as seen from the side;





FIG. 6

is a cross-sectional view of the essential portions of a hopper of a hoop material cutter according to a third embodiment of this invention and peripheral portions thereof;





FIG. 7

is a cross-sectional view of the essential portions of the hopper of the hoop material cutter according to the third embodiment and the peripheral portions thereof;





FIG. 8

is a cross-sectional view of the essential portions of the hopper of the hoop material cutter according to the third embodiment and the peripheral portions thereof;





FIG. 9

is a cross-sectional view of the essential portions of the hopper of the hoop material cutter according to the third embodiment and the peripheral portions thereof;





FIG. 10

is a top view showing a side guide provided at the opening portion of the hopper;





FIG. 11

is a cross-sectional view of a conventional hoop material cutter;





FIG. 12

is a diagram depicting a guide portion of the conventional hoop material cutter;





FIG. 13

is a diagram showing another guide portion of the conventional hoop material cutter; and





FIG. 14

is an explanatory diagram of a hopper of the conventional hoop material cutter.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Preferred embodiments of the present invention will now be described referring to the accompanying drawings. Throughout the following description of the individual embodiments, to avoid the redundant description, like or same reference numerals are given to the same or corresponding components.




First Embodiment





FIGS. 1 through 4

illustrate a hoop material cutter according to the first embodiment of this invention.

FIG. 1

is a cross-sectional view of the hoop material cutter as seen from the side,

FIG. 2

is a perspective view illustrating how to assemble a cutting blade guide,

FIG. 3

is a front view of the cutting blade guide, and

FIG. 4

is a top view of the cutting blade guide.




A hoop material cutter to which cutting blade guides according to this invention are adapted cuts a hoop material in the following manner. As shown in

FIG. 12

, a ram


4


moves reciprocally via a bearing


19


while rocking in accordance with the rotation of a cam


10


secured via a key


9


to the shaft


8


of a motor


6


, so that a hoop material is cut as a movable blade


3


secured to the front end of the ram


4


at the bottom moves closer to and away from a fixed blade


2


secured to the base plate.




According to this invention, as shown in

FIG. 1

, this hoop material cutter is designed in such a manner that end faces


3




a


and


3




b


of the reciprocal movable blade


3


are guided by cutting blade guides


7




a


and


7




b


, which respectively comprise a guide pin


12




a


and a block


13




a


and a guide pin


12




b


and a block


13




b


. Each cutting blade guide


7




a


or


7




b


has the cylindrical guide pin


12


fitted in a rotatable fashion in the prismatic block


13


as shown in FIG.


2


. The guide pin


12


has a length corresponding to the thickness of the movable blade


3


, and has chamfered portions


14




a


and


14




b


on both ends. A hole


20


in which the guide pin


12


is to be fitted is bored in the block


13


at such a position that the cylindrical surface of the guide pin


12


protrudes from one side of the block


13


, and has a bottom


21


.




The radial amount or size of the guide pin


12


protruding from the side of the block


13


is set smaller than the radius of the guide pin


12


so that the guide pin


12


does not come off the block


13


sideways. That is, the radial amount or the cylindrical surface of the guide pin


12


that is to be fitted in the block


13


is greater than the radius thereof, and the depth of the hole


20


is designed slightly greater than the length of the guide pin


12


.




The cutting blade guide


7


is constituted by fitting the guide pin


12


in the block


13


in a direction indicated by the arrow in FIG.


2


. As shown in

FIGS. 3 and 4

, the cylindrical surface of the guide pin


12


of this cutting blade guide


7


sticks out from the side of the block


13


and will not come off the block


13


in the horizontal direction. The lower end of the guide pin


12


abuts on the bottom


21


of the hole


20


, while the upper end is retracted slightly from the top surface of the block


13


so that the guide pin


12


can rotate smoothly.




Triangular grooves in cross section, i.e., retainer portions for lubricating fluid


15




a


,


15




b


,


16




a


,


16




b


as shown in

FIGS. 1

,


3


and


4


are formed between the chamfered portions


14




a


,


14




b


of both longitudinal end faces of the guide pins


12




a


,


12




b


and the inner wall of the holes


20


. These retainer portions for lubricating fluid


15




a


,


15




b


,


16




a


,


16




b


not only serve for lubricating fluid retention but also, even if the guide pins


12




a


,


12




b


suffer from deformation or wear of the cylindrical surface thereof and thus from settling, can function to absorb (accommodate) any swell attributed to the settling.




As a pair of the cutting blade guides


7




a


and


7




b


with the above structure are so arranged as to face both end faces


3




a


and


3




b


of the movable blade


3


as shown in

FIG. 1

, the movable blade


3


can be guided by the guide pins


12




a


and


12




b


. To remove the cutting blade guides


7




a


and


7




b


, a plurality of bolts


4




a


are unfastened and the movable blade


3


is removed from the bottom surface of the ram


4


, allowing the cutting blade guides


7




a


and


7




b


to be pulled out horizontally. The guide pins


12




a


and


12




b


remain fitted in the removed cutting blade guides


7




a


and


7




b


and will not come off.




The lubricating fluid to the guide pins


12




a


,


12




b


is supplied to the slide surfaces of the ram


4


via through hole


61


of base plate


1


from nipples in

FIG. 12

, and is further supplied to the lubricating fluid retainer portions


15




a


,


15




b


,


16




a


,


16




b


of the guide pins


12




a


,


12




b


from the slide surfaces. Accordingly, the lubricating fluid is retained in the lubricating fluid retainer portions


15




a


,


15




b


,


16




a


,


16




b


and will be sufficiently supplied to the rotational portions of the guide pins


12




a


,


12




b


. Further, settling (swell caused by deformation), if it occurs due to wear of the cylindrical surfaces of the guide pins, can be accommodated in the lubricating fluid retainer portions


15




a


,


15




b


,


16




a


,


16




b


, so that no additional rotational resistance will be caused thereby.




According to this embodiment, the guide pins


12




a


,


12




b


are chamfered, and lubricating fluid retainer portions


15




a


,


15




b


,


16




a


,


16




b


are provided between the holes


20


of the blocks


13




a


,


13




b


and the chamfered portions


14




a


,


14




b


. Thus, not only can sufficient lubricating fluid be supplied to the rotational portions but also settling, if it occurs on the cylindrical surfaces of the guide pins


12




a


,


12




b


due to compression and wear to thereby bring about deformation and swell, can be accommodated in the lubricating fluid retainer portions


15




a


,


15




b


,


16




a


,


16




b


, so that unsmooth rotation of the guide pins


12




a


,


12




b


caused by the settling can be avoided. Further, as the guide pins


12




a


,


12




b


are fitted via the associated blocks


13




a


,


13




b


, the movable blade guides


7


can be pulled out horizontally from the base plate


1


simply by detaching the movable blade


3


at the time of maintenance for the movable blade guides


7


.




Second Embodiment





FIG. 5

is a cross-sectional view of a hoop material cutter according to the second embodiment of this invention as seen from the side.




In this embodiment, the guide pins


12


are provided directly on the base plate


1


without using the blocks


13


in the first embodiment, and the other structure is the same as that of the first embodiment. As shown in

FIG. 5

, the guide pins


12




a


,


12




b


are rotatably fitted in the holes


18




a


,


18




b


of the base plate


1


, respectively. The lengths of the guide pins


12




a


,


12




b


and the depths of the holes


18




a


,


18




b


are the same in the first embodiment. Lubricating fluid retainer portions


15




a


,


15




b


,


16




a


,


16




b


are provided between the guide pins


12




a


,


12




b


and the inner walls of the holes


18




a


,


18




b.






In the case, the hoop material cutter can be manufactured inexpensively at the price of the inconvenience that because the cylindrical surface of each guide pin


12




a


or


12




b


greater in radial amount that the radius of the guide pin is directly fitted in the base plate, the ram


4


should be removed in order to pull out the guide pin


12


. Further, as in the first embodiment, the lubricating fluid is sufficiently supplied to lubricating fluid retainer portions


15




a


,


15




b


,


16




a


,


16




b


are provided between the guide pins


12




a


,


12




b


and the inner walls of the holes


18




a


,


18




b


, so that the guide pin


12




a


or


12




b


rotates smoothly, settling, if it occurs on the cylindrical surface of the guide pin due to wear-out of the cylindrical surface, can be accommodated in the above-mentioned lubricating fluid retainer portions


15




a


,


15




b


,


16




a


,


16




b


, thus preventing an additional rotational resistance from being imparted.




According to this embodiment, the guide pins


12




a


,


12




b


are chamfered, so that the same lubricating fluid retainer portions


15




a


,


15




b


,


16




a


,


16




b


as in the first embodiment are provided. Thus, not only can sufficient lubricating fluid be supplied to the rotational portions but also settling, if it occurs on the cylindrical surfaces of the guide pins


12




a


,


12




b


due to wear to thereby bring about deformation and swell, can be accommodated in the lubricating fluid retainer portions


15




a


,


15




b


,


16




a


,


16




b


, so that unsmooth rotation of the guide pins


2




a


,


12




b


caused by the settling can be avoided.




Third Embodiment




The third embodiment of this invention will now be described with reference to the accompanying drawings.





FIGS. 6 through 10

illustrate a hoop material cutter according to the third embodiment.

FIGS. 6

to


9


are cross-sectional views of the essential portion showing various examples of the relationship of the attachment position of a hopper with respect to the cutting blade, and

FIG. 10

is a top view showing a side guide.




A hoop material cutter to which this embodiment is adapted cuts a hoop material in the following manner. As shown in

FIG. 11

, for example, the ram


4


reciprocates via the bearing


19


while rocking in accordance with the rotation of the cam


10


secured via the key


9


to the shaft


8


of the motor


6


, so that the movable blade


3


secured to the front end of the ram


4


at the bottom moves closer to and away from the fixed blade


2


secured to the base plate


1


, thereby cutting a hoop material A that is supplied to the cutting blade portion.




A hopper


40


to be attached to this hoop material cutter comprises a lower guide


41


having an arcuate guide surface for guiding a hoop material A in the feeding direction indicted by “A


1


” and a stock guide


42


formed upright to stop feeding of the hoop material A as indicated by “A


2


”, both guides being formed of a steel plate.




There are various types of hoop material cutters with the above-described structure; for example, the movable blade


3


or the fixed blade


2


may be attached to the bottom surface or top surface of the ram


4


or the base plate


1


, and the direction of the hopper


40


may vary as shown in

FIGS. 6

to


9


. Thus, the positions of the attachment of the hopper to those hoop material cutter will now be discussed.




In a case of the hoop material cutter shown in

FIG. 6

, the movable blade


3


is fixed as a lower blade to the bottom surface of the ram


4


which makes a reciprocal action in the direction of the arrow, and the fixed blade


2


is secured as an upper blade to the top surface of the base plate


1


. The hopper


40


to be installed in this hoop material cutter can feed the hoop material A from upper left. The lower guide


23


in this case is shaped in an arcuate form to guide the bottom side of the hoop material A that is fed from the left, and has its lower end abutting on the surface of the movable blade


3


in a slidable manner. The stock guide


41


is formed upright to stop feeding of the hoop material A, and its inner wall (the side surface on the hoop material side) at the lower end is set at the position of the blade edge of the fixed blade


2


or at a position slightly retracted from the blade edge.




The width W of an opening which is formed between the inner wall (the side surface on the hoop material side) of the lower guide


42


at its lower end and the blade edge of the fixed blade


2


is set approximately twice the thickness of the hoop material in order to cope with a probable variation, deformation or the like of the thickness of the hoop material.




The direction of the hopper


43


of the hoop material cutter depicted in

FIG. 7

is set opposite to that of the hopper in FIG.


6


. In this case, the lower end of a stock guide


44


abuts in a slidable manner on the top surface of the movable blade


3


, and the lower end of a lower guide


45


is attached at a position slightly retracted from the blade edge of the fixed blade


2


so that the lower end does not protrude from the blade edge of the fixed blade


2


.




In the hoop material cutters in

FIGS. 8 and 9

, the movable blade


3


is secured to the top surface of the ram


4


and the fixed blade


2


to the bottom surface of the base plate


1


, as opposed to those of the hoop material cutters in

FIGS. 6 and 7

, and hoppers


46


and


47


are likewise installed in the opposite directions. The hopper


47


is secured to the ram


4


so that it reciprocates together with the ram


4


.




In this case, the fixed blade


2


becomes a lower blade, so that the lower end of the stock guide


44


or the lower guide


45


abuts in a slidable manner on the top surface of the fixed blade


2


, while the inner surface of the lower end of the lower guide


45


or the stock guide


44


is secured to the top surface of the movable blade


3


serving as an upper blade, at a position where the inner surface does not stick out from the cutting blade. The setting of the width W of the opening is the same as the aforementioned one.




In

FIG. 10

, a side guide


37


formed integral with the base plate


1


is provided in the lengthwise direction (sideways) of the opening W that is formed by the lower guide


45


and the stock guide


44


, and the width H


2


of this side guide


37


is set narrower than the blade width H


1


of the fixed blade


2


and the movable blade


3


. This design restricts the lateral movement of a hoop material over the blade width, and prevents the occurrence of the residual stock removal of the hoop material.




In cutting the hoop material A with the thus constituted hoop material cutter, the hoop material A is supplied to the cutting blade portions of the movable blade


3


and the fixed blade


2


from the direction of the arrow and the ram


4


is activated to move the movable blade


3


back and forth while rocking, thereby cutting the hoop material A stroke by stroke of the ram


4


.




In this case, the hoop material A abuts on the stock guide


44


and stops being fed during cutting, and is then fed to the cutting blade portions to be cut when the opening is formed next, and those actions are repeated.




As the lower end of the lower guide


45


or the stock guide


44


located on the top surface of the upper blade is approximately at the position of the cutting blade in this embodiment at the time of feeding the hoop material A to the cutting blade portions, the hoop material A can slide into the cutting blade portions. Unlike the prior art, this design prevents the hoop material A from being pressed and bent by the lower end of the hopper, so that cut chips are not deformed.




Further, the lower end of the lower guide


45


or the stock guide


44


abuts in a slidable manner on the top surface of the lower blade, there is no clearance therebetween, thus preventing chips or debris, produced at the time of cutting the hoop material A, from entering the bottom side of the hopper.




Although the hopper of this embodiment is formed of a steel plate, the hopper may be formed into various shapes using cast iron or other materials.




According to the hoop material cutters recited in claims


1


to


5


, as described above, because both ends of each guide pin are chamfered, the chamfered portions become an oil retainer to ensure sufficient oil supply, and if the cylindrical surfaces of the guide pins wear out, causing settling, the settling is accommodated in the space that is formed by the chamfered portions, thus preventing the guide pins from rotating unsmoothly.




As the portion of the cylindrical surface of each guide pin which is greater than its radius:is fitted, the guide pin can be prevented from coming off the fitting hole in the horizontal direction. When the guide pins are attached to the base plate via blocks, the guide pins can be attached and detached together with the blocks in the horizontal direction, and the guide pins can be pulled out merely by removing the movable blade. This ensures easier maintenance.




Further, as the guide pins are fitted in the base plate via the associated blocks, even when the distances between the end faces of the movable blade and the associated guide pins become longer as in a large hoop material cutter, the extension of the guide pins by the blocks can ensure the guiding action.




According to the hoop material cutter recited in claim


6


, it is difficult for chips or debris, produced at the time of cutting a hoop material, to enter on the bottom side of the lower guide from the top surface of the. lower blade, so that such chips or debris does not adversely affect the action of the ram. Further, since deformation of a hoop material such as bending does not occur at the time it is cut, it becomes easier to process chips after cutting and no excessive stress will act on the cutting blade, thus ensuring a longer lifetime of the cutting blade.




As the width of the opening is set approximately twice the thickness of a hoop material as recited in claim


7


, it is possible to cope with deformation of the hoop material or a change in the thickness of the hoop material. If this set value becomes smaller than about twice the thickness of a hoop material, it is difficult for the hoop material to pass through the opening, whereas if the set value becomes greater than the latter value, a hoop material may “play” inside the opening and may not be cut smoothly.




As a hoop material is guided within the width of the cutting blade, the hoop material does not have a residual stock removal as indicated by the structure. Accordingly, cut chips will not be chained, ensuring easier processing of the chips.




It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.



Claims
  • 1. A hoop material cutter for cutting a hoop material, comprising:a base plate; a ram movable reciprocally while rocking on the base plate; a movable blade secured to a bottom surface of said ram; a fixed blade secured to said base plate so as to be opposite to said movable blade, and a hopper provided on said base plate for guiding a hoop material between said movable blade and said fixed blade, wherein said hoop material cutter cuts said hoop material having been guided by said hopper while allowing said movable blade to move while rocking toward and away from said fixed blade in accordance with an action of said ram, and wherein said base plate has holes, and said movable blade is furnished with guide pins for guiding lateral sides of said movable blade, both longitudinal end faces of said guide pins being chamfered, said guide pins fitted in said holes of said base plate so as to provide clearances defined by said holes of said base plate and both longitudinal ends of said guide pins, said clearances constituting retainer portions for lubricating fluid supplied for said guide pins of said movable blade.
  • 2. The hoop material cutter according to claim 1, wherein said base plate is furnished with holes for accommodating guide blocks, said guide blocks are detachably fitted in said holes, and said guide pins are detachably fitted in said guide blocks, so that, at the time of a replacement (change) or repair of said guide pins, this can be accomplished by detaching only said guide blocks from said base plate holes.
  • 3. The hoop material cutter according to claim 1, wherein the amount of cylindrical surface of each of said guide pins protruding sideways of said base plate is smaller than a radius of that guide pin.
  • 4. The hoop material cutter according to claim 2, wherein the amount of cylindrical surface of each of said guide pins protruding sideways of said base plate is smaller than a radius of that guide pin.
  • 5. The hoop material cutter according to claim 2, wherein said blocks are provided detachable in a horizontal direction from said base plate facing said end faces of said movable blade.
US Referenced Citations (8)
Number Name Date Kind
2877063 Janiszewski Mar 1959 A
3941328 Johnson Mar 1976 A
4664007 Tokukatsu May 1987 A
5281033 Ide Jan 1994 A
5694811 Tsukada Dec 1997 A
5711611 Nagai et al. Jan 1998 A
6217217 Teramachi Apr 2001 B1
6241170 St Clair Jun 2001 B1
Foreign Referenced Citations (4)
Number Date Country
1-264712 Oct 1989 JP
2-256413 Oct 1990 JP
7-60531 Mar 1995 JP
7-60532 Mar 1995 JP