1. Field of the Invention
The present invention relates to a horizontal deflection coil applied to a deflection yoke, and more particularly, to a horizontal deflection coil of a deflection yoke in which the shape of the horizontal deflection coil is changed, thereby adjusting a screen wire distribution regardless of a middle wire distribution.
2. Description of the Related Art
Generally, a Braun tube of a television set employs an electronic deflection technique. To irradiate electron beams, it is essentially required to apply horizontal and vertical magnetic fields from a neck portion of the Braun tube. Two coils basically disposed at a right angle so as to form such deflection magnetic fields are called ‘horizontal and vertical deflection coils’, and a combination of both the deflection coils and a ferrite core is called ‘deflection yoke.’
The deflection yoke can be classified into three types, i.e., a saddle-saddle type in which both deflection coils are designed in a saddle-shaped oblique line, a semi-toroidal type in which a horizontal is formed in a saddle type and a vertical deflection coil is wound directly on a ferrite, a toroidal-toroidal type in which both deflection coils are wound on a ferrite. The present invention is applied to a fabrication of a horizontal coil using a winder, and more particularly, to a fabrication of a saddle type deflection coil.
The vertical and horizontal deflection coils are used for exactly forming a picture on a screen of a Braun tube by applying a deflection magnetic field to an electron beam irradiated from the neck portion. However, in the above method, misconvergence phenomenon that a picture is shown distorted on the screen. To correct the misconvergence, various variables such as the number of turns of the horizontal and vertical deflection coils, a size of a window and a variation of a position, an installation of a magnet and the like, are considered. Among these variables, correction and change of the vertical and horizontal deflection coils directly applying the deflection magnetic fields to the electron beam are mainly used to correct the misconvergence.
Referring to
Of course, the horizontal deflection coil 12 deflects an electron beam positioned inside the electron gun part 1c in a horizontal direction, and the vertical deflection coil 14 deflects the electron beam in a vertical direction.
Referring to
These deflection coils 12 and 14 are manufactured by a winder for a deflection yoke shown in
As shown in the drawings, the winder for a deflection yoke has a female mold 20 and a male mold 30 coupled to each other, and includes winding parts 24 and 34 where the deflection coils 12 and 14 are manufactured, and guide parts 26 and 36 formed at both sides of the winding parts 24 and 34, for guiding a coil to the winding parts 24 and 34.
At this point, the winding part 24 of the female mold 20 is made in a concave shape and the winding part 34 of the male mold 30 is made in a convex shape, such that the winding parts 24 and 34 can be coupled to each other.
Meanwhile, a plurality of turning pins 23 for guiding a winding of the coil are installed at a front side of the winding part 24 of the female mold 20 such that the deflection coil is formed with a specific shape. The turning pins 23 are spaced apart a predetermined distance from each other.
Of course, the mold shown in
The turning pins 23 of the screen portion 22 are formed symmetric to the left and right sides. Referring to the left sided turning pins 23, the turning pins 23 are sequentially formed from an upper side to a lower side. A coil wire is wound by being via the turning pins 23 and communicating between the screen portion 22 and the neck portion 25. In other words, the coil is wound by being via the turning pins 23 as a start point and communicating between the screen portion 22 and the neck portion 25. Thus, since the coil is wound from the turning pins 23 that is the start point of the winding, the turning pins 23 determines a whole shape of the deflection coil.
In other words, the turning pins 23 induce the winding of the coil such that the coil is wound at a predetermined shape. As a result, the coil wound via the turning pins 23 is manufactured in the shape of the deflection coils 12 and 14 shown in
In detail, the screen bent portion 12a, the middle portion 12b, the neck bent part 12c of the deflection coils 12 and 14 are provided at the winding part 24. A shape of the middle portion 12b is determined depending on an angle at which the turning pins 23 are installed.
In the meantime, non-described symbol “W” denotes a welding portion. The welding portion is to vary the deflection magnetic field of the middle portion 12b of the deflection coils 12 and 14. The shape of the middle portion 12b of the deflection coils 12 and 14 is deformed depending on an adhering shape of a weldment, thereby varying the deflection magnetic field.
In the meantime,
In the deflection yoke 10 shown in
At this time, the deflection magnetic field, which is shown at the left and right sides of the deflection yoke 10, is a horizontal deflection magnetic field (HB) for generating the left-side deflection force, and has a shape of a pin cushion such as a spool. Additionally, the deflection magnetic fields of upper and lower sides are vertical deflection magnetic field (VB) for generating a lower-side deflection force. The deflection magnetic fields are shaped to allow both side portions marked as a dotted line to be in proximity to the B, G and R electron beams closer than the middle portion in the horizontal deflection magnetic field (HB).
Since the middle portions of the horizontal and vertical deflection magnetic fields (HB and VB) are in close proximity to the B and R electron beams, the B and R electron beams are deflected stronger than the G electron beam, thereby causing misconvergence on the screen as in
At this time, a characteristic of the horizontal and vertical deflection magnetic fields (HB and VB), that is, a characteristic of more strongly deflecting the B and R electron beams causes the B and R electron beams to mis-land at the S3 location, which is a middle of the screen, thereby generating a bing-shaped misconvergence.
In the meantime, the misconvergence is basically caused by the shapes of the deflection coils 12 and 14, that is, by the middle portion 12b of the deflection coils 12 and 14 at which the deflection magnetic field substantially deflecting the electron beam is generated. In other words, the shapes of the middle portion 12b of the deflection coils 12 and 14 cause the generation of the horizontal and vertical deflection magnetic fields of
In detail, the deflection magnetic field, which is in close proximity to the screen bent portion 12b and the neck bent part 12c, causes the misconvergence having a characteristic of PQH and PQV (not shown) at a corner of the screen.
Additionally, with reference to the middle portion 12b shown in
As described above, the deflection coils 12 and 14 of the winding machine for the deflection yoke have a drawback in that the intense misconvergence is caused at the S-point, which is the middle on the screen, especially, at the S3-point.
Since the misconvergence is caused by the shape of the middle portion 12b of the deflection coils 12 and 14, the middle portion 12b of the deflection coils 12 and 14 can be deformed by welding or cutting at a “W” location of the winding part 24 of an arm-shaped mold 20, or making different the turns of the winding wire of the coil wound at a plurality of turning pins 23.
However, there is a drawback in that if the deflection coils 12 and 14 are shaped by using the welding or the cutting or by making different the turns of the winding wire, a time is not only increasingly taken for manufacturing the product due to the increasing of a work process in number, but also a cost of the product is increased. This process causes a scattering at the time of manufacture, thereby resulting in a failure of the deflection yoke.
In order to solve the above drawback of the scattering, there has been proposed a deflection-coil winder having a predetermined number of cylindrical pins to provide the screen section part having a predetermined shape for the middle portion 12b of the deflection coils 12 and 14.
The horizontal deflection coil 12 provided using the winder functions to reduce the scattering generated at the S3.
Further,
Furthermore, due to the above drawback, the horizontal deflection coil 12 is suspended in the press direction (arrow direction), thereby causing the middle portion 12b to have a different shape every product when the product is manufactured. Accordingly, there is a drawback in that four parts of the middle portion have the different shapes in the two horizontal deflection coils installed at the deflection coil, thereby not generating the same deflection magnetic field, and accordingly resulting in the misconvergence caused by the scattering in the manufacture process. Furthermore, there is a drawback in that the deflection magnetic field is differently generated every product, thereby causing a quality of product to be deteriorated.
Accordingly, it is required to propose a way of maintaining the middle portion to have the same shape when the coil is piled or the turning pin of the screen portion is moved. That is, it is required to propose a way in which a predetermined quantity of the coil wound using the winding machine is constantly maintained to provide a constant symmetry of left and right of the horizontal and vertical deflection coils, thereby preventing the above misconvergence.
Accordingly, the present invention is directed to a horizontal deflection coil of a deflection yoke that substantially obviate one or more problems due to limitations and disadvantages of the related art.
An object of the present invention is to provide a horizontal deflection coil of a deflection yoke in which the shape of the horizontal deflection coil is changed, thereby adjusting a screen wire distribution regardless of a middle wire distribution.
To achieve these objects and other advantages and in accordance with the purpose of the invention, as embodied and broadly described herein, there is provided a horizontal deflection coil for a deflection yoke, comprising: a screen bent portion; a middle portion having a screen section portion for generating a main deflection magnetic field, the screen section portion including at least one wire curved-surface portion; and a neck bent portion, wherein a wire portion shaped in a letter ‘M’ or ‘W’ is piled centering on the wire curved-surface portion.
Preferably, the wire portion piled in a downward direction of the screen section portion has a groove at a middle portion thereof, the groove is formed using a cylindrical pin, and an upward support pin is used to form both sides of the wire portion.
It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principle of the invention. In the drawings:
a and 14b are perspective views of a cylindrical pin and an upward support pin; and
Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings.
For reference,
Referring to
All of the neck bent portion 12c and the screen bent portion 12a of the horizontal deflection coil 100 according to the present invention are to generate a magnetic field of the deflection coil, but they belong to an ineffective bent area not substantially affecting the magnetic field of the deflection yoke due to the weakness of the magnetic field. IT is the middle portion 12b to substantially generate the main deflection magnetic field. In order to enhance the deflection magnetic field, a cylindrical pin 140 having a deformed shaped is used to form the screen section portion 110, thereby correcting the affection of the magnetic field depending on the horizontal deflection coil 100. That is, the screen section portion 100 is formed to determine whether more wires are provided at any side, centering on the middle portion of the horizontal deflection coil 100, thereby correcting the change of the deflection magnetic field.
In
Referring to
Referring to
As shown in the drawings, even in case where the pin is upwardly deformed by a distance of d″ to deform the screen bent portion 12a, the wire portion 130 of the wire curved-surface portion 120 is not deformed, thereby constantly maintaining the middle portion 12b at which the main deflection magnetic field is generated.
The above-described horizontal deflection coil 100 is made using a mold of the deflection-coil winder shown in
Further, the cylindrical pin 140 and the upward support pin 150 are disposed at the shape part 170 to shape the screen section portion 110 and the wire portion 130. The cylindrical pin 140 and the upward support pin 150 are not limited in number and position, and can be changed in position and number according to production environment and scattering.
The upward support pin 150 and the cylindrical pin 140 shown in
In the meantime, the upward support pin 150 shown in
In order to provide the horizontal deflection coil 100, a number ratio is required to have the number of the cylindrical pin 140 less than or the same as the number of the upward support pin 150. This is because the upward support pin 150 has the purpose of preventing the wire portion 130 from being suspended when the wire is piled due to the cylindrical pin 140. Accordingly, there is an advantage in that the wire portion 130 is pushed up in the window direction due to the upward support pin 150, thereby maintaining the wire portion 130 to always have a constant thickness.
The above advantage allows the middle portion 12b of the horizontal deflection coil 100, which generates the main deflection magnetic field, to always have a constant shape such that two horizontal deflection coils 100 inserted into the deflection yoke can be maintained to have the same shape. Therefore, there is an advantage in that the scattering is reduced, thereby increasing an efficiency of the deflection magnetic field.
In order to provide more preferable effect, the curved-surface part 200 has an angle greater than 90° and less than or equal to 180°, and the middle of the wire portion 130 has an angle greater than or equal to 180° and less than 270°.
The present invention is described mainly referring to the horizontal deflection coil 100, but is not limited to the horizontal deflection coil and can be apparently applied even to a manufacture process of the horizontal deflection coil. For example, in a saddle shaped deflection yoke, a vertical deflection coil can also increase the efficiency of the deflection magnetic field by deforming the middle portion 12b of the deflection coil.
The shape of the middle portion 12b for generating the magnetic field to deflect electron beam can be constantly maintained using the deflection yoke. Due to this characteristic, misconvergence of the electron beam can be corrected, thereby appropriately corresponding to the wide-angle and the flat of a cathode ray tube.
The present invention has an effect in that the horizontal deflection coil is wound using the above-constructed deflection-coil winder, thereby constantly maintaining the wire distribution of the middle portion, which substantially affects the deflection magnetic field.
Further, the present invention has an effect in that even though a position of the turning pin is changed on a screen portion to adjust the distribution of a screen wire, it does not affect the distribution of a middle portion wire, thereby barreling N/S distortion and improving the efficiency of the deflection magnetic field.
Furthermore, the present invention has an effect in that the distribution of the middle portion wire can be constantly maintained at the time of the production of the horizontal deflection coil, thereby increasing a reliability of the product.
It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention. Thus, it is intended that the present invention covers the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
Number | Date | Country | Kind |
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2004-35629 | May 2004 | KR | national |