Two-dimensional (2D) semiconductors are the core force of next-generation electronics and optoelectronics, which are expected to exhibit quantum effects and greatly improve the density of the transistor, extending Moore's law. The 2D semiconductor heterostructures produced in the field rely on exfoliation and restacking, which lacks the ability to be scaled up for industrial applications. 2D semiconductor films synthesized by, for example, chemical vapor deposition are usually polycrystalline with defective grain boundaries. It is also a long standing challenge to grow conventional compound semiconductors such as CdSe, GaAs, and GaN into 2D continuous films that are atomically flat, due to their 3D bonding nature.
Two dimensional (2D) heterostructures obtained by stacking van der Waals (vdW) layers have attracted intense interest for fundamental research and applications in electronics, optoelectronics, spintronics, and valleytronics. In particular, moiré superlattices achieved by aligning or twisting individual 2D layers offer an additional degree of freedom for manipulating the electronic structure. It is well known that correlated insulating states, superconductivity, magnetism, and topological helical states can emerge in twisted bilayer graphene moiré superlattices and graphene/hexagonal boron nitride heterostructures. Moiré superlattice exciton states and interlayer valley excitons were also observed in WSe2/WS2 and MoSe2/WSe2 heterostructures, respectively. However, the conventional exfoliation and stacking approach lacks scalability for practical applications. Recently, 2D vdW heterostructures have been realized by chemical vapor deposition (CVD), such as graphene/hBN, and transition metal dichalcogenide (TMD) heterostructures (e.g., WS2/MoS2, SnS2/MoS2, and NbTe2/WSe2). vdW epitaxy overcomes the constraints of lattice matching and processing compatibility requirements in traditional epitaxial growth. A wide range of materials including 2D, 3D, and organic crystals have been grown by this technique. vdW epitaxy is particularly suitable for synthesizing 2D heterostructures owing to the atomically smooth and dangling bond-free vdW surface. However, because vdW surfaces are chemically inactive, chemical or plasma treatments may be needed to facilitate nucleation, which leads to a defective interface. Moreover, limited success has been achieved for vdW epitaxy of covalent materials with a continuous film morphology instead of discrete domains with misorientations. This is because the weak vdW interaction and the resulting energy landscape as a function of the in-plane orientation angle may not exhibit clearly defined minima, required for high-quality epitaxy.
Moiré superlattices have become promising platforms for studying emergent phenomena, such as strongly correlated physics and non-trivial topology in quantum materials. However, moiré superlattices obtained by exfoliation and restacking via aligning/twisting van der Waals layers are typically small in size and accompanied by gradual spatial modulation or local domain formation.
The present disclosure provides epitaxial growth of a hybrid covalent-van der Waals system Cr5Te8/WSe2, with a thickness of Cr5Te8 down to a single unit cell and yet a size as large as 50 μm, by chemical vapor deposition. Different from conventional moiré systems, a fully commensurate, single-crystalline 3×3 (Cr5Te8)/7×7 (WSe2) moiré supercrystal over the entire superlattice is achieved, through dative bond formation. This is a conceptually distinct paradigm of thin film epitaxy termed “dative epitaxy,” which can be used to produce two-dimensional superlattices for exploring emergent physics and also address the long-standing challenge of growing two-dimensional covalent materials and heterostructures with high crystal quality for semiconductor and other industrial applications.
For a fuller understanding of the nature and objects of the disclosure, reference should be made to the following detailed description taken in conjunction with the accompanying figures.
Although claimed subject matter will be described in terms of certain embodiments, other embodiments, including embodiments that do not provide all of the benefits and features set forth herein, are also within the scope of this disclosure. Various structural, logical, process step, and electronic changes may be made without departing from the scope of the disclosure.
All ranges provided herein include all values that fall within the ranges to the tenth decimal place, unless indicated otherwise.
The dative epitaxy is an entirely novel paradigm of thin film epitaxial growth, which relies on dative bonding (a special type of covalent bonding) with the prospects of growing wafer-scale two-dimensional semiconductors of a wide range of materials with high crystal quality, free of substrate choices.
Heteroepitaxial growth of compound semiconductors (CSs) such as GaAs and GaN on Si can greatly enhance CMOS. Synthesis of such heterostructures, with the high-quality interfaces needed for transistor applications, remains a significant challenge. The present disclosure provides an advance in the “dative epitaxy” (DE) of heterogeneous 2D materials, to fabricate high quality CS heterostructures on Si and to implement efficient transistors whose high-quality interfaces yield superior performance. These devices should be compatible with the CMOS thermal budget, be scalable to state-of-the-art gate lengths, and ultimately allow manufacture on 300-mm wafers.
Dative Epitaxy (DE) is a new paradigm of epitaxial growth applicable to the synthesis of numerous semiconductors on various substrates. Conceptually distinct from the traditional epitaxial growth of 3D covalent materials, and of van der Waals (vdW) epitaxy of 2D materials, DE takes advantage of an atomically smooth, dangling-bond-free vdW template, with its low surface-diffusion barrier for large-area 2D growth, to pin the atomic registry and crystal orientation needed to realize epitaxial growth. Without intending to be bound by a specific theory, it is considered that the presence of anion lone pair electrons, as in vdW TMDs (MoS2, WSe2, etc.) contributes to the dative epitaxy of the present disclosure.
Embodiments of the present disclosure use covalent epitaxy with chemical bonding for fixing the atomic registry and crystal orientation, while circumventing the stringent lattice matching requirements. An advantage to the method of the present disclosure is that it ensures the full flexibility of vdW epitaxy while avoiding its poor orientation control.
Additional advantages of the present disclosure include enabling epitaxial growth of a variety of CSs (e.g. GaAs, GaN, CdTe), its CMOS-compatible substrates, scalability to 300 mm wafer, minimized interfacial defects, and suitability for heterogeneous integration of Si and CSs.
Described is the design and synthesis of hybrid covalent-van der Waals (vdW) system 2D heterostructures by dative epitaxy. This technology may use a two-step chemical vapor deposition (CVD) or physical vapor deposition (PVD) process whereby a layer of vdW material (such as WSe2 or NbSe2) is deposited, and serves as a template. The layer of vdW material may be thin (e.g., atomically thin). A covalent semiconductor such as CdSe or GaN can then be deposited. Dative epitaxy is distinctly different from conventional three-dimensional epitaxy with strong covalent bonding or conventional vdW epitaxy where the epilayer has weak interactions with the vdW substrates. In dative epitaxy, the epilayer interact with the vdW template via dative bond, a special covalent bond that has an intermediate strength compared to covalent bonding and vdW binding. Thus, it takes advantage of weak vdW interactions for the facile surface diffusion of precursor molecules to realize large area 2D growth of conventional semiconductors, which is otherwise difficult due to their 3D bonding nature. The present technique also exploits the directional dative bonding at the interface to fix the atomic registry and crystal orientation for epitaxial growth of these 2D semiconductors. The outcome is a monocrystalline atomically thin 2D semiconducting layers epitaxially grown on the vdW templates. By choosing vdW templates matched to the semiconducting materials to form dative bonds, and optimizing the synthesis conditions, a large range of semiconductor materials can be grown as 2D atomic layers. The “dative epitaxy” method of the present disclosure is applicable to a wide range of covalent materials on vdW templates, including 2D semiconductors. This addresses the outstanding challenge of growing large scale 2D semiconductor films with high crystal quality on scalable and industry-compatible substrates. Large scale single crystal 2D semiconductor films free of detrimental grain boundaries and interfacial defects have uniform electrical and mechanical properties, which are advantageous for mass production in semiconductor industrial applications.
The present disclosure provides epitaxially grown atomically thin compound semiconductors at wafer scale for electronics and optoelectronic applications such as photodetectors, sensors, field effect transistors, and light emitting diodes; epitaxially grown superconducting thin films and heterostructures used for superconducting nanowire single photon detectors and superconducting qubits.
The present disclosure has several advantages, including: deposition speed is much higher than molecular-beam epitaxy (MBE); very low density of interface defects; the ability to achieve atomically thin layers down to a single unit cell; the ability to achieve dangling-bond-free surface. All these advantages ensure high electronic quality of the realized films. The method does not require special substrates lattice matched to the material to be deposited, thus allows any substrate (e.g., Si which is CMOS compatible or amorphous substrates). It also allows any material to be epitaxially grown, which is otherwise not possible due to lack of matching substrates.
In an aspect, the present disclosure provides a method for making a two-dimensional heterostructure. One or more van der Waals template precursors may be deposited on a substrate such that a van der Waals template grows on the substrate. One or more crystal layer precursors may be deposited on a surface of the van der Waals template such that a crystal layer grows on the van der Waals template, wherein the crystal layer is an epitaxial crystal layer.
In various embodiments of the present disclosure, the van der Waals template may be compositions having a formula of MX2; where M is chosen from Ti, Hf, V, Nb, Ta, Mo, W, Re, Co, Pt, and Zr and X is chosen from S, Se, and Te. For example, the van der Waals template may be or may include WSe2, WS2, WTe2, NbSe2, MoS2, MoSe2, MoTe2, VSe2 or the like.
In various embodiments of the present disclosure, the vdW template can be further transferred onto other substrates for the growth of heterostructures. This allows the covalent epi-layer to be grown independent of substrate or substrate material.
In various embodiments of the present disclosure, the crystal layer includes a semiconductor material or a transition metal chalcogenide. In various embodiments, the crystal layer may have one or more dative bonds connecting the crystal layer to the van der Waals template.
In various embodiments of the present disclosure, the semiconductor material may be chosen from GaAs, GaN, CdTe, CdSe, ZnS, ZnSe, GaSe, GaSb, InSe, InSb, GeS, GeSe, GeTe, SnS, SnSe, PbS, PbSe, and CdSe.
In embodiments, the transition metal chalcogenide has the structure AxBy, wherein A is a transition metal, B is a chalcogen, and x and y are integer numbers. In some embodiments, for example, the transition metal chalcogenide may be Cr2Te3, Cr2Se3, Cr5Te8, Fe2Se3, Fe2S3, Fe3Se4, VSe2, Nb2Se3, Ta2Se3, ZrS2, or HfS2.
In some embodiments, the van der Waals template includes WSe2 and the crystal layer includes Cr5Te8.
In various embodiments of the present disclosure, the substrate is sapphire, mica, MgO, or SiO2/Si.
In various embodiments of the present disclosure, growing the van der Waals template may include heating van der Waals template precursors on the substrate.
In various embodiments, growing the crystal layer on the surface of the van der Waals template includes heating crystal layer precursors on the surface of the van der Waals template.
In various embodiments, an edge of the crystal layer is parallel to an edge of the van der Waals template. The edge of the crystal layer may, for example, be at an angle >0° relative to an edge of the van der Waals template. In some embodiments, the edge of the crystal layer is at 600 relative to the edge of the van der Waals template.
In another aspect, the present disclosure provides a Cr5Te8/WSe2 heterostructure having a hybrid covalent van der Waals system of Cr5Te8/WSe2, wherein the heterostructure has an interfacial structure and a plurality of the Cr atoms have dative bonds to Se atoms.
In various embodiments of the present disclosure, the heterostructure has a thickness of one unit cell to 50 μm, including every unit cell and 0.1 μm value therebetween.
In various embodiments, the Cr5Te8 is a crystal grown on monolayer WSe2 and the Cr5Te8 crystals are self-aligned such that an edge of Cr5Te8 crystal is parallel to an edge of the monolayer WSe2. In various embodiments, the Cr5Te8 crystals are self-aligned such that an edge of Cr5Te8 crystal is at an angle >0° relative to an edge of the monolayer WSe2. In some embodiments, the Cr5Te8 crystals are self-aligned such that the edge of Cr5Te8 crystal is 60° relative to the edge of the monolayer WSe2.
The steps of the method described in the various embodiments and examples disclosed herein are sufficient to carry out the methods of the present invention. Thus, in an embodiment, the method consists essentially of a combination of the steps of the methods disclosed herein. In another embodiment, the method consists of such steps.
The following statements provide various examples of the present disclosure.
Statement 1. A method for making a two-dimensional heterostructure comprising: i) depositing one or more van der Waals template precursors on a substrate such that a van der Waals template grows on the substrate; and, ii) depositing one or more crystal layer precursors on a surface of the van der Waals template such that a crystal layer grows on the van der Waals template, wherein the crystal layer is an epitaxial crystal layer.
Statement 2. The method of Statement 1, wherein the van der Waals template comprises having a formula of MX2; wherein M is chosen from Ti, Hf, V, Nb, Ta, Mo, W, Re, Co, Pt, and Zr; and wherein X is chosen from S, Se, and Te.
Statement 3. The method of Statement 2, wherein the van der Waals template is chosen from WSe2, WS2, WTe2, NbSe2, MoS2, MoSe2, MoTe2, and VSe2.
Statement 4. The method of any one of Statements 1-3, wherein the crystal layer comprises a semiconductor material or a transition metal chalcogenide.
Statement 5. The method of Statement 1, wherein the crystal layer has one or more dative bonds connecting the crystal layer to the van der Waals template.
Statement 6. The method of Statement 4, wherein the semiconductor material is chosen from GaAs, GaN, CdTe, CdSe, ZnS, ZnSe, GaSe, GaSb, InSe, InSb, GeS, GeSe, GeTe, SnS, SnSe, PbS, PbSe, and CdSe.
Statement 7. The method of Statement 4, wherein the transition metal chalcogenide has the structure AxBy, wherein A is a transition metal, B is a chalcogen, and x and y are integer numbers.
Statement 8. The method of Statement 7, wherein the transition metal chalcogenide is chosen from Cr2Te3, Cr2Se3, Cr5Te8, Fe2Se3, Fe2S3, Fe3Se4, VSe2, Nb2Se3, Ta2Se3, ZrS2, and HfS2.
Statement 9. The method of any one of the preceding Statements, wherein the van der Waals template comprises WSe2 and the crystal layer comprises Cr5Te8.
Statement 10. The method of any one of the preceding Statements, wherein the substrate is sapphire, mica, MgO, or SiO2/Si.
Statement 11. The method of any one of the preceding Statements, wherein growing the van der Waals template comprises heating van der Waals template precursors on the substrate.
Statement 12. The method of any one of the preceding claims, wherein growing the crystal layer on the surface of the van der Waals template comprises heating crystal layer precursors on the surface of the van der Waals template.
Statement 13. The method of any one of Statements 1-12, wherein an edge of the crystal layer is parallel to an edge of the van der Waals template.
Statement 14. The method of any one of Statements 1-12, wherein an edge of the crystal layer is at an angle >0° relative to an edge of the van der Waals template.
Statement 15. The method of Statement 14, wherein the edge of the crystal layer is at 600 relative to the edge of the van der Waals template.
Statement 16. A Cr5Te8/WSe2 heterostructure comprising a hybrid covalent van der Waals system of Cr5Te8/WSe2, wherein the heterostructure has an interfacial structure and a plurality of the Cr atoms have dative bonds to Se atoms.
Statement 17. The Cr5Te8/WSe2 heterostructure of Statement 16, wherein the heterostructure has a thickness of one unit cell to 50 μm.
Statement 18. The Cr5Te8/WSe2 heterostructure of Statement 16 or Statement 17, wherein the Cr5Te8 is a crystal grown on monolayer WSe2 and the Cr5Te8 crystals are self-aligned such that an edge of Cr5Te8 crystal is parallel to an edge of the monolayer WSe2.
Statement 19. The Cr5Te8/WSe2 heterostructure of Statement 12 or Statement 13, wherein the Cr5Te8 is a crystal grown on monolayer WSe2 and the Cr5Te8 crystals are self-aligned such that an edge of Cr5Te8 crystal is at an angle >0° relative to an edge of the monolayer WSe2.
Statement 20. The Cr5Te8/WSe2 heterostructure of Statement 19, wherein the Cr5Te8 is a crystal grown on monolayer WSe2 and the Cr5Te8 crystals are self-aligned such that the edge of Cr5Te8 crystal is 60° relative to the edge of the monolayer WSe2.
The following examples are presented to illustrate the present disclosure. They are not intended to be limiting in any matter.
This example provides a description of hybrid covalent-van der Waals (vdW) system 2D heterostructures by dative epitaxy.
Synthesis of Cr5Te8/WSe2 heterostructures: Cr5Te8/WSe2 heterostructures were synthesized through a two-step CVD process in a two-zone tube furnace with a 2 inch diameter. A schematic of the experimental setup and the heating profiles of the synthesis were shown in
Film transfer: The as-grown Cr5Te8/WSe2 heterostructures were transferred onto TEM grids by dry transfer in a glovebox with a nitrogen atmosphere. The Cr5Te8/WSe2 heterostructures on SiO2/Si substrate were first covered by polymethylmethacrylate (PMMA). After baking at 80° C. for 5 min, the PMMA film with Cr5Te8/WSe2 heterostructures was peeled off the SiO2/Si substrate and then transferred to a TEM grid in a home-built alignment stage integrated with an optical microscope, followed by 5 min baking at 80° C. The PMMA was removed by immersing the sample in acetone for 30 min.
Cross-sectional STEM sample preparation: The as-grown Cr5Te8/WSe2 heterostructure was exposed to a nitrogen atmosphere and subsequently covered by graphite through a routine dry-transfer method in the glovebox to protect the surface from being oxidized. The cross-section STEM sample was prepared by using Focused Ion Beam (FIB) milling. It was thinned down to 70 nm thick at an accelerating voltage of 30 kV with a decreasing current from 0.79 nA to 80 pA, followed by a fine polish at an accelerating voltage of 2 kV with a small current of 21 pA to remove the amorphous layer.
HAADF-STEM characterization: The atomically resolved HAADF-STEM images were carried out on an aberration-corrected scanning transmission electron microscope (FEI Tian Themis 60-300 kV, operated at 300 kV). This TEM is equipped with a DCOR aberration corrector and a high-brightness field emission gun (X-FEG) with monochromator. The inner and outer collection angles for the STEM images (β1 and β2) were 38 and 200 mrad, respectively, with a semi convergence angle of 30 mrad.
Cross-sectional STEM imaging: The cross-sectional HAADF-STEM reveals a clear vdW-like gap between the Cr5Te8 and WSe2 layers as shown in
STEM-EELS characterization: EELS were acquired in the STEM mode and collected by setting the energy resolution to 1 eV at full width at half maximum (FWHM) of the zero-loss peak. The dispersion used is 0.5 eV/channel. EELS are acquired in the dual EELS mode to eliminate any systematic error due to the drift of the zero-loss peak.
Raman and photoluminescence spectra were measured using a confocal Renishaw inVia Raman microscope equipped with a 514 nm laser. A 50× objective lens was used to focus the excitation lasers onto the sample and collect the emitted signals.
DFT-based ab-initio calculations were performed by using the Vienna ab initio Simulation Package (VASP) package. The Perdew-Burke-Ernzerhof (PBE) form of the exchange correlation functional was used. Slab calculations were performed using supercell approach with a vacuum layer of ˜15 Å (to remove interaction between periodically repeated layers). The supercell was constructed using the observed moiré superlattice. The in-plane lattice constant of Moiré superlattice was set at 23.3 Å. Plane-wave cut-off energy of 400 eV, and 4×4=1 Monkhorst-Pack k-point mesh. The atomic positions were optimized by the conjugate gradient method to have all forces less than 10-2 eV/A. Spin-orbit was added after the relaxation accuracy was achieved. Zero damping DFT-D3 method of Grimme models Van der Waals interactions.
RMCD measurements: The samples for RMCD measurements were capped with 2 nm Al by sputter deposition to prevent oxidization. The RMCD is defined as (σ+−Iσ−)/(Iσ+−Iσ−), where the Iσ± are the intensities of the reflected right and left circularly polarized light. RMCD measurements were performed with the sample mounted on a custom microscope/nano positioner probe that was loaded into the variable-temperature helium insert of a 7 T magneto-optical cryostat (Oxford Instruments Spectramag). Light from a 633 nm HeNe laser was linearly polarized, and then modulated between left- and right-circular polarization at 50 kHz using a photoelastic modulator, before being focused to a 1-micron diameter spot on the sample. Light reflected from the sample was detected by an avalanche photodiode, and the normalized difference between the two polarizations was measured using a lock-in amplifier.
This example provides a description of hybrid covalent-van der Waals (vdW) system 2D heterostructures by dative epitaxy.
A large-scale WSe2 monolayer millimeter in size was first grown on a sapphire or Si/SiO2 substrate by CVD. Atomically thin Cr5Te8, a non-vdW ferromagnet that can be considered as Cr atoms self-intercalated between the CrTe2 layers (as shown schematically in
CVD grown monolayer WSe2 with lateral dimensions of 100-2,000 μm, used as templates for the growth of Cr5Te8/WSe2 heterostructures, are shown in
While monolayer WSe2 is randomly oriented, the orientations of the Cr5Te8 crystals align with individual WSe2 crystals, suggesting the dominant role of monolayer WSe2 in the epitaxial growth. Therefore, such vdW templates also allow the synthesis of highly oriented 2D Cr5Te8 crystals independent of substrates, as evidenced by samples grown on amorphous SiO2 substrates (
Optical microscope images of Cr5Te8/WSe2 heterostructures with relatively thick (˜10 nm) and thin (1.4 to 2.8 nm) Cr5Te8 crystals are shown in
The a lattice constants of WSe2 and Cr5Te8 are 3.33 and 7.90 Å, respectively. With ˜16% lattice mismatch, defined as (aCr
First principles calculations were carried out to understand the atomic structure, charge transfer, and chemical bonding at Cr5Te8/WSe2 interface. In bulk, the self-intercalated Cr atoms are coordinated with 6 Te atoms arranged on the corners of a triangular prism, as seen in
One can understand the above results based on a level repulsion picture in
The formation of directional dative bonds is ultimately responsible for fixing the atomic registry and orientation of the Cr5Te8 2D crystals on WSe2 monolayer. It represents a new regime of thin film epitaxy that is distinctly different from either a conventional 3D epitaxy with strong covalent bond or a standard vdW epitaxy. Dative epitaxy can be generally applicable to other covalent materials on vdW templates.
In conventional vdW heterostructures with large lattice mismatch, either in commensurate superlattices with spatially varying moiré patterns or local commensurate domain reconstruction were observed. For the Cr5Te8/WSe2 system, however, the atomic structure is optimized with the right number of dative bonds at the interface. This would allow nearly strain-free commensurate moiré superlattices over the entire 2D heterostructure. As evidenced by the HAADF-STEM images taken at different spots of a single Cr5Te8/WSe2 heterostructure (
The cross-section of a relatively thick (˜7 nm) Cr5Te8 layer grown on WSe2 were imaged by HAADF-STEM to reveal atomic details of the interface (atomically thin Cr5Te8/WSe2 was oxidized during cross-sectional sample preparation). To reveal the position of Cr atoms that are much lighter than Te, integrated differential-phase contrast (iDPC) imaging technique were employed. As can be seen in
The predicted weakening of W—Se bonds in WSe2 was further investigated by Raman spectroscopy. As seen from the bottom panel in
Dative epitaxy enables nearly strain-free epitaxial growth of monocrystalline Cr5Te8 on WSe2, which should lead to extremely low density of interfacial defects. The out-of-plane magnetic hysteresis of single 2D Cr5Te8 crystals were measured by reflective magnetic circular dichroism (RMCD), which is used to infer the crystallinity of Cr5Te8. Shown in
Although the present disclosure has been described with respect to one or more particular embodiments and/or examples, it will be understood that other embodiments and/or examples of the present disclosure may be made without departing from the scope of the present disclosure.
This application claims priority to U.S. Provisional Patent Application No. 63/315,965, filed on Mar. 2, 2022, the disclosure of which is incorporated herein by reference.
This invention was made with government support under grant number 2042085 awarded by National Science Foundation. The government has certain rights in the invention.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/US23/63610 | 3/2/2023 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 63315965 | Mar 2022 | US |