This application is a 35 U.S.C. § 371 National Stage Application of PCT/EP2019/050202, filed on Jan. 7, 2019, which claims the benefit of priority to Serial No. DE 10 2018 200.345.9, filed on Jan. 11, 2018 in Germany, the disclosures of which are incorporated herein by reference in their entirety.
The disclosure relates to a hydraulic machine, a hydraulic assembly having the hydraulic machine, and a hydraulic axle having the hydraulic machine.
The core of a hydraulic circuit is a hydraulic machine, in particular a hydraulic pump. The latter is used to convert mechanical energy of a pressure medium which it conveys into hydraulic, in particular hydrostatic energy. In the event of operation as a hydraulic motor, the conversion takes place in the opposite direction. During energy conversion, losses occur which, in the event of the hydraulic circuit, lead in particular to heating of the pressure medium. The loss occurring in one or more hydraulic machines is responsible for a large part of the heating of the pressure medium; a much smaller part is caused by flow losses in lines. The pressure medium in the hydraulic pump is particular greatly heated.
In conventional solutions, the thermal energy arising due to losses in the hydraulic pump is displaced by the conveyed pressure medium in the hydraulic circuit until it is dissipated by means of an external heat exchanger as heat to a coolant. The thermal energy is distributed here over a large volume of oil, as a result of which a large quantity of pressure medium has to be circulated in order to dissipate the heat. However, due to the large quantity of pressure medium, a ΔT with respect to the recooling coolant is comparatively small, and therefore the external heat exchanger is not efficient and the heat exchange surface thereof has to be large, which keeps investment and operating costs high.
The cooling can be undertaken, for example, by an external tubular heat exchanger or plate heat exchanger. The coolant is, for example, water. The two heat exchangers conceal the risk of ingress of water into the hydraulic oil since the oil and cooling water side are separated only via a seal, in the case of the tubular heat exchanger, and only via a thin layer of brazing, in the case of the plate heat exchanger. Both seals may fail due to operationally induced wear and thus put at risk the operating reliability of the hydraulic machine and of the components and processes supplied by the latter due to ingress of water into the hydraulic oil.
Documents DE 94 11 163 U1, JPH 08 22 64 12 and DE 27 03 686 each show a solution in which cooling takes place by flushing a housing interior of the hydraulic pump with pressure medium. The pressure medium discharged in this manner from the hydraulic pump is recooled with water in a separately arranged heat exchanger. The quantity of pressure medium that has circulated is also large here. In addition, the quantity flushed out has to be continuously replaced, which involves an outlay in terms of apparatus.
Document CN 106 224 228 discloses a hydraulic pump, with a heat tube wound around its housing. Heat is finally dissipated by recooling the medium of the heat tube via a water bath. A disadvantage of this solution, for example, is that the heat tube is exposed to damage due to impact because of being arranged on the outer side of the hydraulic pump.
A related solution is disclosed by document DE 10 2012 000 986 B3, in which a cooling jacket for a hydraulic pump is proposed. A disadvantage in this case is that such a cooling jacket structure can take up a comparatively large amount of structural space.
By contrast, the disclosure is based on the object of providing a hydraulic machine having more efficient cooling, a hydraulic assembly having the hydraulic machine and a hydraulic axle having the hydraulic machine.
The first object is achieved by a hydraulic machine having the features described herein, the second by a hydraulic assembly having the features described herein, and the last by a hydraulic axle having the features described herein.
Advantageous developments of the disclosure are described hereinafter.
A hydraulic machine has a housing interior and a group of hydrostatic working chambers which is mounted therein so as to be rotatable about an axis of rotation. Said working chambers, upon rotation of the group, are connectable in an alternating manner to a high pressure and a low pressure of the hydraulic pump, in particular to a corresponding connection. During the operation of the hydraulic machine, the pressure medium heats up. The working chambers here have a leakage volume flow into the housing interior. According to the disclosure, a heat exchanger device is accommodated in the housing interior for cooling purposes. In particular, said heat exchanger device comes into contact with the leakage volume or leakage volume flow.
The ΔT is particularly high because of the arrangement of the heat exchanger device close to the location of heating of the pressure medium. A turbulent swirling of a pressure medium quantity present in the housing interior because of the leakage is also high because of the rotating working chambers. Even one of the two factors mentioned leads to an improved heat transfer, and the two together make the heat transfer particularly efficient. A small and simply constructed heat exchange surface in the housing interior is therefore sufficient. A particularly efficient arrangement of the component required for cooling purposes is realized by the heat exchanger device being accommodated in the housing interior.
The hydrostatic working chambers are preferably each bounded by a hydrostatic cylinder/piston unit of the hydraulic machine.
Preferably, the hydraulic machine is an axial piston machine and the cylinders are formed by cylinder bores formed in a rotatable cylinder drum. The pistons are arranged in an axially displaceable manner in said cylinder bores.
The axial piston machine is preferably embodied in a swash plate type of construction, wherein the pistons are supported in a sliding manner on a swash plate which is arranged fixed on the housing or is mounted pivotably. Alternatively, a bent axis type of construction is possible, wherein the piston heads are connected non-rotatably to a drive shaft lined up with the axis of rotation.
In a development, the heat exchanger device at least in sections occupies an annular chamber which extends radially and axially between a housing inner wall and the group. The annular chamber is particularly appropriate since it is present in any case and does not have to be expanded, or has to be only slightly expanded, for the arrangement of the heat exchanger device. The hydraulic machine is nevertheless small despite the heat exchanger device arranged in the housing interior.
In a development, the annular chamber extends cylindrically in the direction of the axis of rotation and around the latter at least in sections. It can alternatively or additionally have a conical or oval section in order, for example, to promote a turbulent swirling of the leakage volume or leakage volume flow and thus to make the heat transfer even more efficient.
In a development, the axis of rotation is engaged around by the heat exchanger device in an annular, in particular circular manner, or in a polygonal manner, in particular in a square or hexagonal or octagonal manner. The shapes mentioned relate to a projection of a contour, in particular of an outer and/or inner contour of the heat exchanger device, into a plane, the normal of which is the axis of rotation.
A wall of the heat exchanger device is preferably formed by a tube. In particular, at least the profile thereof in the housing interior, the cross section, wall thickness and/or material are/is configured at least in accordance with the heat to be transmitted as intended and/or the correct temperature of the pressure medium.
A fluid is preferably arranged in a single phase or in two phases, in particular is arranged in a flowing manner, in the heat exchanger device.
A simple structural form of the heat exchanger device that is cost-effective to manufacture is provided if said heat exchanger device, in a development, extends at least in sections helically or spirally about the axis of rotation. A specific temperature profile corresponding to the structural form arises here along the spiral on the side of the coolant and/or on the side of the housing interior.
In order to set a different specific temperature profile along the spiral on the side of the coolant and/or on the side of the housing interior, in an alternative development the heat exchanger device extends at least in sections in an undulating manner around the axis of rotation and in the direction of the axis of rotation. In this case, sections which extend predominantly parallel to or in the direction of the axis of rotation alternate with sections which extend predominantly circumferentially about the axis of rotation.
In order in particular to provide a greater heat exchange surface, in a development the heat exchanger device extends with at least two windings or layers in a direction radially with respect to the axis of rotation.
In a development which is simple to manufacture, a first winding or layer extends radially on the inside in a direction of the axis of rotation as far as an apex of the first winding or layer, is guided radially outward there by an amount at least of a tube diameter of the heat exchanger device and extends with a second winding or layer back from the apex in the opposite direction.
The heat exchanger device can extend circumferentially partially or completely about the axis of rotation, and therefore a structural space of a component of the hydraulic machine that is taken up in the housing interior, in particular in the annular chamber, is bypassed by the heat exchanger device.
In one variant, the housing interior is bounded by a housing through which passes, on an identical side, a drive shaft which is rotatable about the axis of rotation and to which the cylinder/piston units are connected for rotation therewith, and a feed and/or a return of the heat exchanger device.
In a variant, the housing interior is bounded by a housing which, on an identical side, has connections of the high pressure and of the low pressure and through which a feed and/or a return of the heat exchanger device passes.
The feed and/or the return is preferably sealed off from the housing on the outer side thereof. The sealing point is thus easily accessible and can easily be controlled and maintained.
A hydraulic assembly has a hydraulic machine which is designed in accordance with at least one aspect of the preceding description. At least the following are fixedly connected to the hydraulic machine, in particular to the housing thereof: a drive machine, in particular an electric machine, via which a torque can be transmitted to the hydraulic machine, and a pressure medium container which is connectable to the low pressure and/or high pressure of the hydraulic machine. Depending on the configuration of a hydraulic circuit into which the hydraulic machine can be incorporated, the pressure medium container can be designed as an open tank (open circuit) or pressure equalizing container (closed circuit).
An assembly of this type is provided, for example, for supplying pressure medium to a hydraulic cylinder.
Accordingly, a hydraulic axle has a hydraulic machine which is designed in accordance with at least one aspect of the preceding description. At least the following are fixedly connected to the hydraulic machine, in particular to the housing thereof: a drive machine, in particular electric machine, via which a torque can be transmitted to the hydraulic machine, a hydraulic cylinder which can be supplied with pressure medium by the hydraulic machine, and a control block, in particular valve control block, for controlling the pressure medium supply. In addition, as already mentioned above, a tank or a pressure medium container which is connectable to the low pressure and/or high pressure of the hydraulic machine can be provided.
A number of exemplary embodiments of a hydraulic machine according to the disclosure and of the heat exchanger devices thereof are illustrated in the drawings. The disclosure will now be explained in more detail with reference to the figures of said drawings.
In the drawings:
According to
When the drive shaft 14, and therefore the cylinder drum 16, are rotated, the hydrostatic working chambers 44 are connected via their openings facing the connections 26, 28 to the high pressure and low pressure in an alternating manner.
A housing interior 30 is formed in the housing 2. An annular chamber 34 is formed radially between the cylinder drum 16 and a housing inner wall 32. A spiral heat exchanger device 36 for dissipating thermal energy from the housing 2 extends in said annular chamber and around the axis of rotation 18. As previously described, the point which is hottest and is most affected by losses is located in a hydraulic circuit in the hydrostatic axial piston pump 1. The heat exchanger device 36 arranged in the annular chamber 34 transmits the thermal energy precisely to said point using coolant, for example water, flowing in the spiral coil. As a result, a ΔT at this point is very high as is the heat transfer coefficient α. A large amount of heat can therefore be transmitted on a small heat exchange surface. As a result, a significantly larger heat exchanger which would have to be provided externally is dispensed with. A saving can thereby be obtained both on investment costs and operating costs. In addition, directly temperature-induced wear phenomena at the hydrostatic axial piston pump can be minimized since the latter can always be operated in the optimum temperature range.
Since the heat is thereby transmitted to the “hottest location” of a hydrostatic circuit, the thermal energy which is dissipated by means of the cooling water can be readily used further since the temperature level of said thermal energy is particularly far above the ambient temperature. As a secondary measure, for example, a hot water supply can thereby be supplied with heat. This can be realized, for example, by a 3 way circuit in which the cooling water circulates in the heat exchanger device 36 until a sufficient ΔT is reached.
The possible dispensing with the external heat exchanger also dispenses with the error source which has already been discussed further above and is based on the relatively vulnerable technology of the tubular heat exchanger or plate heat exchanger.
A more detailed explanation of the basic construction and of the basic manner of operation of the hydrostatic axial piston machine 1 according to
As in all of the exemplary embodiments, the turbulence generated in the oil bath of the housing interior 30 by the cylinder drum 16 proves advantageous for the heat transfer coefficient of the heat exchanger device 136. The closer arrangement of the spiral coils of the heat exchanger device 136 increases a heat flow density in comparison to the first exemplary embodiment according to
A very similarly constructed exemplary embodiment of a heat exchanger device 436 is shown in
A final exemplary embodiment of a heat exchanger device 536 is shown in
A hydraulic machine having a housing interior in which an engine is arranged via which mechanical energy can be converted into hydraulic energy, and/or vice versa, in a leakage-affected manner is disclosed. A heat exchanger device for removing a heat flow of the leakage is arranged at least in sections in the housing interior.
A hydraulic axle 7 has a hydraulic machine, shown as the axial piston pump 1, which, in accordance with at least one aspect of the preceding description, at least the following are fixedly connected to the hydraulic machine, in particular to the housing 2 thereof: a drive machine 9, in particular an electric machine, via which a torque can be transmitted to the hydraulic machine, a hydraulic cylinder 11 which can be supplied with pressure medium by the hydraulic machine, and a control block 13, in particular a valve control block, for controlling the pressure medium supply. In addition, as already mentioned above, a tank or a pressure medium container 15 which is connectable to the low pressure and/or high pressure of the hydraulic machine can be provided.
Furthermore, a hydraulic assembly and a hydraulic axle which each have the hydraulic machine are disclosed.
Number | Date | Country | Kind |
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10 2018 200 345.9 | Jan 2018 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/050202 | 1/7/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2019/137862 | 7/18/2019 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
1764753 | Seagren | Jun 1930 | A |
20060171822 | Seagar | Aug 2006 | A1 |
20110006006 | MacHarg | Jan 2011 | A1 |
20170159639 | Ishikawa | Jun 2017 | A1 |
Number | Date | Country |
---|---|---|
101684783 | Mar 2010 | CN |
106 224 228 | Dec 2016 | CN |
106678117 | May 2017 | CN |
27 03 686 | Aug 1978 | DE |
94 11 163 | Feb 1996 | DE |
10 2011 054 623 | Apr 2013 | DE |
102011054623 | Apr 2013 | DE |
10 2012 000 986 | May 2013 | DE |
3 168 470 | May 2017 | EP |
H8-226412 | Sep 1996 | JP |
WO-2013107648 | Jul 2013 | WO |
Entry |
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International Search Report corresponding to PCT Application No. PCT/EP2019/050202, dated Mar. 25, 2019 (German and English language document) (6 pages). |
Number | Date | Country | |
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20200340460 A1 | Oct 2020 | US |