The present invention relates to an axial hydraulic pump or motor (a hydraulic pump or a hydraulic motor) capable of suppressing a pulsation generated when switching from a low-pressure process to a high-pressure process and/or switching from a high-pressure process to a low-pressure process.
Hitherto, as a construction machine or the like, an axial hydraulic piston pump which is driven by an engine or an axial hydraulic piston motor which is driven by a high-pressure hydraulic fluid has been widely used.
For example, the axial hydraulic piston pump includes a cylinder block which is provided so as to rotate along with a rotation shaft rotatably provided inside a casing and has a plurality of cylinders extending in the axial direction while being away from each other in the circumferential direction, a plurality of pistons which are slidably inserted and fitted into the respective cylinders of the cylinder block and move in the axial direction with the rotation of the cylinder block so as to suction or discharge a hydraulic fluid, and a valve plate which is provided between the casing and an end surface of the cylinder block and is provided with a suction port and a discharge port communicating with the respective cylinders. Then, when the driving shaft of the hydraulic pump is rotationally driven, the cylinder block rotates along with the operation shaft inside the casing and the pistons move in a reciprocating manner to the respective cylinders of the cylinder block so as to pressurize the hydraulic fluid suctioned from the suction port into the cylinder by the pistons so that the hydraulic fluid is discharged as a high-pressure hydraulic fluid to the discharge port.
Here, when the cylinder port of each cylinder communicates with the suction port of the valve plate, the piston moves in a direction in which the piston protrudes from the cylinder from the start end to the terminal end of the suction port, thereby performing a suction process of suctioning the hydraulic fluid from the suction port into the cylinder. Meanwhile, when the cylinder port of each cylinder communicates with the discharge port, the piston moves in a direction in which the piston advances into the cylinder from the start end to the terminal end of the discharge port, thereby performing a discharge process of discharging the hydraulic fluid inside the cylinder into the discharge port. Then, when the cylinder block rotates so that the suction process and the discharge process are repeated, the hydraulic fluid suctioned from the suction port into the cylinder by the suction process is pressurized by the discharge process so that the hydraulic fluid is discharged to the discharge port.
Incidentally, the internal pressure of the cylinder bore, which suctions the hydraulic fluid through the suction port of the valve plate in the suction process using the above-described hydraulic pump of the related art, becomes low. When the cylinder port of each cylinder communicates with the discharge port, the high-pressure hydraulic oil inside the discharge port abruptly flows into the low-pressure cylinder bore through the cylinder port so as to cause a large pressure change, and pulsation is generated by the pressure change. As a result, vibration or noise is generated.
For this reason, in the hydraulic pump of the related art, the above-described pulsation is suppressed by providing an oil passageway communicating with a top dead center side confining region and a bottom dead center side confining region, where the top dead center side confining region is used to confine the oil inside the cylinder bore between the cylinder bore and the valve plate until the cylinder port communicates with the suction port after the communication between the cylinder port and the discharge port is disconnected, and the bottom dead center side confining region is used to confine the oil inside the cylinder bore between the cylinder bore and the valve plate until the cylinder port communicates with the discharge port after the communication between the cylinder port and the suction port is disconnected. Further, the efficiency is improved by reusing the residual pressure of the cylinder bore of the top dead center side confining region (see Patent Literatures 1 and 2).
However, since the above-described oil passageway (the residual pressure regenerating circuit) is just used for the communication or the accumulation of the pressure in the cylinder bore of the top dead center side confining region and the cylinder bore of the bottom dead center side confining region, discharge pulsation as a resonance state occurs in which the pressure of the hydraulic fluid moves plural times in a reciprocating manner inside the residual pressure regenerating circuit. As a result, there is a problem in which vibration or noise is generated by the residual pressure regenerating circuit.
The invention is made in view of the above-described circumstances, and it is an object of the invention to provide a hydraulic pump or motor capable of reducing discharge pulsation caused by a residual pressure regenerating circuit.
According to an aspect of the present inventions in order to solve the above problems and achieve the object, there is provided an axial hydraulic pump or motor in which a cylinder block having a plurality of cylinder bores formed around a rotation shaft slides on a valve plate with a high pressure side port and a low pressure side port and a reciprocating amount of a piston inside each cylinder bore is controlled by an inclination of a swash plate, the axial hydraulic pump or motor including: a communication hole which is formed in the cylinder block and is directed from the cylinder bore toward the valve plate; a top dead center side communication port which is formed in the valve plate and is formed in a top dead center side confining region as a region between an end of a valve plate suction port and an end of a valve plate discharge port at a top dead center side; a bottom dead center side communication port which is formed in the valve plate and is formed in a bottom dead center side confining region between the end of the valve plate suction port and the end of the valve plate discharge port at a bottom dead center side; and a residual pressure regenerating circuit which connects the top dead center side communication port to the bottom dead center side communication port, wherein the bottom dead center side communication port is provided at the bottom dead center side with a predetermined angular difference with respect to the position of the top dead center side communication port at the rotation advancing direction side of the cylinder block in relation to the line connecting the rotation shaft center.
According to the aspect of the present invention, there is provided the hydraulic pump or motor, wherein the top dead center side communication port is provided at a position where the top dead center side communication port communicates with the communication hole at a timing when the piston approaches the top dead center.
According to the aspect of the present invention, there is provided the hydraulic pump or motor, wherein the bottom dead center side communication port is provided at a position where the bottom dead center side communication port communicates with the communication hole at a timing when the piston approaches the bottom dead center.
According to the aspect of the present invention, there is provided the hydraulic pump or motor, wherein the top dead center side communication port and the bottom dead center side communication port are arranged in a concentric shape so that the radiuses of the concentric circles thereof are different from each other.
According to the aspect of the present invention, there is provided the hydraulic pump or motor, wherein the predetermined angular difference is an angular difference corresponding to a time obtained by dividing the length of the residual pressure regenerating circuit by a discharge pulsation propagation speed.
According to the invention, the bottom dead center side communication port is provided at the bottom dead center side with a predetermined angular difference, for example, an angular difference corresponding to a time obtained by dividing the length of the residual pressure regenerating circuit by the discharge pulsation propagation speed with respect to the position of the top dead center side communication port at the rotation advancing direction side of the cylinder block in relation to the line connecting the rotation shaft center. Accordingly, since the hydraulic energy of the top dead center side is supplied toward the bottom dead center side by the residual pressure regenerating circuit, the efficiency of the hydraulic energy may be improved and the discharge pulsation caused by the residual pressure regenerating circuit may be reduced.
Hereinafter, hydraulic pump or motor according to an embodiment of the invention will be described by referring to the drawings.
Hereinafter, the axis which follows the axis of the shaft 1 is set as the X axis, the axis which follows the inclination axis of the swash plate 3 is set as the Z axis, and the axis which is perpendicular to the X axis and the Z axis is set as the Y axis. Further, the direction which is directed from the input side end of the shaft 1 toward the opposite side end is set as the X direction.
The hydraulic pump includes the shaft 1 which is rotatably journaled to a casing 2 and an end cap 8 through bearings 9a and 9b, a cylinder block 6 which is connected to the shaft 1 through a spline structure 11 and rotates along with the shaft 1 inside the casing 2 and the end cap 8, and a swash plate 3. The cylinder block 6 is provided with a plurality of piston cylinders (cylinder bores 25) which are arranged at the same interval in the circumferential direction about the axis of the shaft 1 and are arranged in parallel to the axis of the shaft 1. A piston 5 which is movable in a reciprocating manner in parallel to the axis of the shaft 1 is inserted into each of the plurality of cylinder bores 25.
A recessed sphere with a spherical surface is provided in the front end of each piston 5 protruding from each cylinder bore 25. A spherical convex portion of a shoe 4 engages with the spherical recessed portion, and each piston 5 and each shoe 4 forms a spherical bearing. Furthermore, the spherical recessed portion of the piston 5 is caulked, so that the separation from the shoe 4 is prevented.
The swash plate 3 is provided between the side wall of the casing 2 and the cylinder block 6, and includes a flat surface S which faces the cylinder block 6. Each shoe 4 slides in a circular shape or an oval shape while being pressed against the sliding surface S with the rotation of the cylinder block 6 interlocked with the rotation of the shaft 1. A spring 15 which is supported by a ring 14 provided in the inner periphery of the cylinder block 6 in the X direction, a movable ring 16 and a needle 17 which are pressed by the spring 15, and an annular pressure member 18 which abuts against the needle 17 are provided around the axis of the shaft 1. By the pressure member 18, the shoe 4 is pressed against the sliding surface S.
The side wall of the casing 2 is provided with two semi-spherical bearings 20 and 21 which protrude so as to face the swash plate 3 are provided at symmetrical positions with the axis of the shaft 1 interposed therebetween. Meanwhile, the swash plate 3 at the side wall side of the casing 2 is provided with two recessed spheres corresponding to the arrangement positions of the bearings 20 and 21, and the bearing of the swash plate 3 is formed by the contact between the bearings 20 and 21 and two recessed spheres of the swash plate 3. The bearings 20 and 21 are arranged in the Z direction.
As illustrated in
Here, the valve plate 7 fixed to the end cap 8 side and the rotating cylinder block 6 are bonded to each other through the sliding surface Sa. The end surface of the valve plate 7 at the side of the sliding surface Sa and the end surface of the cylinder block 6 at the side of the sliding surface Sa slide on each other by the rotation of the cylinder block 6.
As illustrated in
Here, when the cylinder block 6 rotates in the counter-clockwise direction when seen from the −X direction in
As illustrated in
Meanwhile, as illustrated in
Here, an angle θ1 from the position immediately before the communication hole 41-1 passes the top dead center to the position immediately before the communication hole communicates with the top dead center side communication port 31 is smaller than an angle θ2 from the position immediately before the communication hole 41-5 passes the bottom dead center to the position immediately before the communication hole communicates with the bottom dead center side communication port 32. Then, an angular difference Δθ between the angle θ2 and the angle θ1 may be obtained by the corresponding time difference Δt from the time where the communication hole 41-1 communicates with the top dead center side communication port 31 to the time where the communication hole 41-5 communicates with the bottom dead center side communication port 32. The time difference Δt is obtained by Δt=L/V, where the length of the pipe line of the residual pressure regenerating circuit 30 is denoted by L (m) and the pulsated propagation speed of the hydraulic fluid is denoted by V (m/sec). For example, when L=0.3 m and V=1300 m/sec, Δt=2.3×10̂(−4). When the angular difference Δθ is obtained by using the time difference Δt while the rated rotation number R of the hydraulic pump is set to 2000 rpm, the following equation is used.
The Δθ becomes an angle at the timing when the hydraulic fluid is discharged from the top dead center side communication port 31 and the discharged hydraulic fluid first reaches the bottom dead center side communication port 32. That is, since the angular difference Δθ is set, a change in pressure inside the residual pressure regenerating circuit 30 is not resonated, and hence a discharge pulsation is reduced. Furthermore, since the residual pressure regenerating circuit 30 supplies the hydraulic energy at the top dead center side where the inside of the cylinder bore becomes a high pressure state into the cylinder bore at the bottom dead center side where the inside thereof becomes a low pressure state, it is possible to improve the efficiency of the hydraulic energy.
Furthermore, the top dead center side communication port 31 and the bottom dead center side communication port 32 are not needed inside the top dead center side confining region E1 and the bottom dead center side confining region E2, and may be provided at a position communicating with the cylinder port 26 when the cylinder port 26 exists inside the top dead center side confining region E1 and the bottom dead center side confining region E2. That is, in
Further, the positional relation between the top dead center side communication hole 31 and the bottom dead center side communication hole 32 is set so that the bottom dead center side communication port 32 is provided at the bottom dead center side with the angular difference Δθ with respect to the position of the top dead center side communication port 31 in the region of the rotation advancing direction of the cylinder block 6 in relation to the radius passing the rotation shaft center C.
Here,
Further,
Furthermore, as illustrated in
Further, the valve plate 7 is provided with a drain port 61 which is provided at a position where the substantially normal pressure space formed between the valve plate 7 and the casing 2 communicates with the cylinder port 26 (the cylinder bore 25) inside the top dead center side confining region E1 immediately before the cylinder port 26 passes the valve plate suction port PB1 in the periphery where the cylinder port 26 passes. The drain port 61 communicates with the space of the valve plate 7 and the casing 2 from the sliding surface Sa of the valve plate 7 by a drill hole 62. By the drain port 61, the pressure inside the cylinder bore 25 generated when switching from the discharge process to the suction process is decreased.
Next, a second embodiment of the invention will be described. In the second embodiment, as illustrated in
That is, the top dead center side communication port 31 and the bottom dead center side communication port 32 may not be provided so as to correspond to the respective communication holes 41-1 to 41-8 according to the first embodiment. Then, the top dead center side communication port 31 may be provided with respect to the communication holes 41-1 to 41-8 and the bottom dead center side communication port 33 may be provided with respect to the communication holes 42-1 to 42-8. That is, in
Furthermore, in the above-described first and second embodiments, the hydraulic motor with eight cylinder bores 25, that is, even number of pistons is described. In the first and second embodiments, since it is easy to ensure much time for which the cylinder port 26 exists in both the top dead center side confining region E1 and the bottom dead center side confining region E2 when rotating the cylinder block 6 due to the even number of pistons, it is easy to form the top dead center side communication port 31 and the bottom dead center side communication ports 32 and 33 having the angular difference Δθ therebetween. However, even in the case of the hydraulic motor having an odd number of pistons, the first and second embodiments may be applied as in the case of the hydraulic motor having an even number of pistons when the top dead center side confining region E1 and the bottom dead center side confining region E2 are wide in the circumferential direction or many odd number of pistons are provided.
For example, as illustrated in
Further, in the above-described first and second embodiments, the angular difference Δθ is set so that only pulsation propagation occurs once (in one direction), but the discharge pulsation may be reduced compared to the related art by setting the angular difference Δθ which prevents the pulsation reciprocating once or more. Since the angular difference Δθ is set, the length of the pipe line of the residual pressure regenerating circuit 30 may be shortened.
Further, in the above-described first and second embodiments, the radial width of the valve plate suction port PB1 is set to be substantially equal to the radial width of the cylinder port 26, and the radial width of the valve plate discharge port PB2 is set to be narrower than the radial width of the cylinder port 26. Accordingly, it is possible to maintain the hydraulic balance in the suction and the discharge.
In addition, in the above-described first and second embodiments, the hydraulic pump is exemplified. However, the invention is not limited thereto, and may be also applied to the hydraulic motor. In the case of the hydraulic motor, the high pressure side corresponds to the discharge side of the hydraulic pump, and the low pressure side corresponds to the suction side of the hydraulic pump.
Further, in the above-described embodiments, the swash plate type hydraulic pump or motor are exemplified. However, the invention is not limited thereto, and may be also applied to a clinoaxial hydraulic pump or motor.
Number | Date | Country | Kind |
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2010-189839 | Aug 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/068441 | 8/12/2011 | WO | 00 | 3/1/2013 |