This application is a ยง 371 National Stage Application of PCT International Application No. PCT/EP2019/072744 filed Aug. 27, 2019.
The invention relates to a hydraulic system intended to operate and control a hydraulic actuator which is connected to the system. The hydraulic system is intended for a mining machine.
Meter in and out control systems have been used for hydraulic control of actuators of heavy machinery that act on excavation buckets, loader front ends and the like mechanical arms of mobile machines. The system receives pressurized hydraulic fluid from a pump and is coupled in fluid communication with a hydraulic load actuator such as a hydraulic cylinder that is mechanically linked to a mechanical actuator or device. However, the known hydraulic systems offer limited possibilities to control operation of the hydraulic actuator. This in turn limits the range of functionality of the machines.
An object of the invention is to provide a novel and improved hydraulic system for controlling operation of a hydraulic actuator. The invention further relates to a novel and improved mining machine and to a method of controlling operation of a hydraulic actuator.
An idea of the disclosed solution is that the hydraulic system is provided with a control valve for controlling movement direction and speed of a hydraulic actuator connected to the system. Generated force of the hydraulic actuator is controlled independently relative to the control valve by means of counterbalance valves and solenoid valves controlling opening pressure of the counterbalance valves. Then the counterbalance valves and the solenoid valves operate as a meter-out control assembly which controls flow of hydraulic fluid discharged from working pressure spaces of the hydraulic actuator.
In other words, the disclosed hydraulic system to control the hydraulic actuator is provided with a meter-out control system comprising a metering control valve assembly wherein the meter-out counterbalance valves are pressure controlled by means of the solenoid valves.
An advantage of the disclosed solution is that more versatile control of a hydraulic actuator is provided when it is controlled by means of the disclosed hydraulic system. The disclosed solution allows independent control of movement direction, force and movement speed for the actuator. These independently controllable features allow more effective and accurate control for the specific actuator and thereby allow increasing productivity and user-friendliness of the machine.
The present solution is based on meter out control, wherein the counterbalance valves are actively controlled by means of the solenoid valves.
Further, the disclosed solution implements simple and well proven hydraulic components, whereby it is reliable and inexpensive.
In this document the mining machine means also machines intended for tunneling.
According to an embodiment, the control valve is configured to control the hydraulic fluid flow and the counterbalance valves are configured to control the hydraulic pressure. The control valve and the counterbalance valves are separately controlled whereby the hydraulic system is provided with independent control of force and speed of the hydraulic actuator. In other words, the first and second solenoids allow pressure of the discharged fluid to be controlled independently relative to the control valve. Thus, the first and second control valves together with the first and second counterbalance valves form meter-out assemblies dedicated to control the discharged pressures, whereas the control valve is dedicated to control flow of hydraulic fluid fed to actuator and also direction of movement of the actuator. The disclosed pressure control affects to the generated forces whereas the flow control affects to the generated movement speeds. The achieved independent control allows more versatile control of the actuator.
The hydraulic pressure in the working pressure spaces affects on the effective forces of the hydraulic actuator as well as on stiffness and overall response on changing loads of the actuator.
According to an embodiment, the first and second solenoid valves are electrically controlled valves. Then the first and second solenoid valves are controlled by means of one or more control units. The control unit may generate electrical control signals in response to received control commands and input data. The control unit may be a computer comprising a processor or it may be a programmable logic controller (PLC), for example. The control unit may be located onboard the mobile machine or it may be an external device which communicates with the solenoids valves via a data communication path.
According to an embodiment, the mentioned control unit controlling the solenoid valves is configured to set constant opening pressure for the first and second solenoid valves. The setting is adjustable by an operator via a user interface of the control unit. Thus, the operator may select desired opening pressures according to the need.
According to an embodiment, the control unit is provided with sensing data on operation of the hydraulic actuator and is configured to adjust the opening pressure setting in response to the received sensing data. Then the implemented meter out control ensures accurate static and moving positional control in response to external static and dynamic load forces.
According to an embodiment, the hydraulic system may further comprise pressure sensor for operating pressures in pressure spaces of the hydraulic actuator. The sensing data of the pressure sensors is transmitted to the control unit for controlling the first and second solenoid valves in response to the sensed pressures. An advantage of this solution is that when the pressures of the hydraulic cylinder are sensed, the control unit is able to control the solenoid valves accurately so that desired pressure levels are reached. This kind of feedback control allows use of different accurate pressure settings and different control modes for the hydraulic actuator. The sensed pressure data may be transmitted to the control unit via a data communication connection, which may or may not implement wireless data transmission.
The disclosed meter-out system of the hydraulic circuit is configured to control the hydraulic actuator to provide accurate movement and static positioning both when the actuator is not externally loaded and also in response to external static and dynamic loads. The disclosed hydraulic system is adapted for variation of speed of actuation and the force with which the actuation is provided. The hydraulic actuator, controlled by means of the disclosed meter-out system, may be maintained in a relatively stiff configuration so as to be capable of withstanding significant external forces.
According to an embodiment, the mentioned control valve is a proportional directional valve and is pressure controlled and may be pilot pressure controlled or direct solenoid controlled. Then the hydraulic system comprises a third solenoid valve configured to control movement of the control valve in a first operational direction, and comprises a fourth solenoid valve configured to control the movement in an opposite second operational direction. Thus, not only the operation of the first and second counterbalance valves but also operation of the control valve are all pressure controlled by means of the several solenoid valves. The use of such pressure control is especially advantageous when flame proof system is required, which is the case for example in coal mines. In such circumstances the hydraulic circuit may only comprise approved components. In the present circuit can be used basic hydraulic components which already have the needed approvals for the flame proof systems. Further, the disclosed solenoid control of the control valve is advantageous because there are no reliable and quickly operating other type control valves available.
According to an embodiment, the hydraulic actuator connected to the hydraulic system is a hydraulic cylinder.
According to an embodiment, the hydraulic cylinder has a double piston configuration and is thereby provided with two pistons and a piston rod mounted between the pistons. Then diameters of the working pressure spaces have equal dimensions, whereby forces in both movement directions are equal when the same pressure is fed to the working pressure spaces.
According to an alternative embodiment, a normal or conventional type hydraulic cylinder is used as a hydraulic actuator. In such conventional differential cylinder sizes of effective piston areas in opposite directions are different and needs to be taken into account in the control. This embodiment is an alternative to the above mentioned double piston cylinder.
According to an alternative embodiment, the hydraulic actuator is a hydraulic motor. The hydraulic motor may be connected to a transmission or gear system for transmitting the mechanical power to a boom or corresponding mechanical actuator or device.
According to an embodiment, the hydraulic pump of the hydraulic circuit is a variable displacement pump. Then the produced flow rate can be adjusted according to the need. The variable displacement pump may be controlled by means of the mentioned control unit, whereby desired fluid flow may be under direct control of the control unit. Alternatively, the variable displacement pump may be controlled by means of a Load Sensing control system. The LS-control system may sense the prevailing pressure in the hydraulic system and the generated LS-signal may control the pump.
According to an embodiment, the hydraulic pump is a fixed displacement pump. This kind of pump is simple, inexpensive and reliable.
According to an embodiment, the hydraulic system further comprises two additional counterbalance valves. One additional counterbalance valve is connected to a first control pressure line between the first solenoid valve and the first counterbalance valve, and another additional counterbalance valve is connected to a second control pressure line between the second solenoid valve and the second counterbalance valve. Nominal flow directions of the additional counterbalance valves are opposite to nominal flow directions of the basic counterbalance valves of the meter-out system. The additional counterbalance valves may be used in applications wherein pulling forces may be generated under operation to the hydraulic actuators configured to generate pushing forces. Thus, the additional counterbalance valves are intended for preventing problems in the control caused by the pulling forces. The additional counterbalance valves have pre-set opening pressures and when the pressure decreases below the set value, then the counterbalance valve closes and prevents control pressure flow from the solenoid valve to the basic counterbalance valves, whereby the basic counterbalance valves decrease or prevent hydraulic fluid form the hydraulic actuator. The additional counterbalance valves may act as simple pressure controlled ON/OFF valves between the solenoid valves and the basic counterbalance valves.
According to an embodiment, the disclosed hydraulic system comprises a control mode wherein the first and second solenoid valves are inoperative and thereby do not provide control for the counterbalance valves. Then the counterbalance valves are controlled by pressure acting in the first and second pressure conduits. The first and second counterbalance valves are provided with basic opening pressure settings and when the pressure in the first and second pressure conduits exceeds the basic opening pressure setting then the counterbalance valves open. In this embodiment, the hydraulic circuit is provided with two alternative control principles for controlling the counterbalance valves and thereby it further increases different possibilities for arranging the control of the hydraulic actuator. The operator may switch the solenoids valves into inoperative state.
According to an embodiment, the disclosed solution relates to a mobile mining machine. The mining machine comprises a movable carrier and one or more mining booms connected movably on the carrier. The mining boom is provided with a mining unit mounted at a free end of the boom. The boom is moved by means of one or more hydraulic boom actuators and the actuator is connected to a hydraulic system for providing needed hydraulic power. The hydraulic system for controlling at least one of the boom actuators is in accordance with the system disclosed in this document.
According to an embodiment, the mining boom can be moved horizontally in lateral direction and also vertically. However, highest forces are typically generated in the lateral direction of the boom, at least when the mining is based on cutting method. Also highest accuracy requirements exist in the lateral direction.
According to an embodiment, the hydraulic boom actuator is a hydraulic cylinder configured to turn the mining boom relative to the carrier. As already mentioned above, the mining boom can be moved laterally and vertically and may thereby comprise several cylinders each of them provided with the similar control system. Then speed and forces of the boom in several directions of movement can be controlled properly.
According to an embodiment, the mining machine is an undercutting mining machine provided with a cutting boom. The mining unit mounted to the cutting boom comprises at least one rotatable cutting head provided with several cutting tools. The undercutting machines are used when tunneling and extracting.
According to an embodiment, the hydraulic system of undercutting mining machine comprises modes of operation including at least a cutting mode, positioning mode and profiling mode. In the cutting mode the cutting boom is moved horizontally with a nominal speed optimized for the given cutter head and material being cut. Aim of the cutting mode is to cut the material as effectively as possible. In the positioning mode the cutting head is moved by means of the cutting boom to a specific position. Aim of the positioning mode is to reach the desired position as fast as possible. In the profiling mode the cutting face on the borders is finalized in order to get the intended profile for the tunnel. Aim of the profiling mode is to cut this intended profile as fast (but not with real fast movement) and accurate as possible in order to improve quality of the cut surface and to save concrete in the further working steps, for example. Each mode may comprise dedicated opening pressure value for controlling opening of the counterbalance valves and dedicated parameters for controlling the control valve and the generated fluid flow. For example, in the cutting mode great forces are directed to the cutting boom whereby it needs to relative stiff. Thereby, relative high values are implemented as opening pressure values for the counterbalance valves. On the other hand, movement speed of the cutting boom is slow in the cutting mode, whereby magnitude of the fluid flow through the control valve may be small. In the positioning mode no significant forces are directed to the cutting boom whereby the pressure setting for the counterbalance valves may be low. High speed of movement is needed whereby the control valve needs to allow great fluid to the actuator. In the profiling mode semi high speed of movement and forces occur whereby the control parameters for controlling the opening pressure and the fluid flow may be somewhere between the other two modes. The main idea is to have the option to optimize the control system for different modes and operational requirements and to set parameters for obtaining desired force and speed.
According to an embodiment, the disclosed solution relates to a method of controlling a hydraulic actuator. The method comprises: generating hydraulic pressure and flow by means of a hydraulic pump to a hydraulic system; directing selectively hydraulic fluid flow from the pump to working pressure spaces of the hydraulic actuator and correspondingly discharging the hydraulic fluid from the working spaces to a tank by means of a control valve; and restricting the fluid flow discharged from the working pressure spaces by means of dedicated counterbalance valves. The method further comprises adjusting opening pressure of the mentioned counterbalance valves by means of separate solenoid valves and thereby providing the hydraulic actuator with adjustable force control being independently controllable relative to the control valve.
According to an embodiment, the method comprises adjusting hydraulic fluid flow and pressure affecting in the working pressure spaces independently relative to each other, whereby movement speed and generated force are also independently controlled.
According to an embodiment, the method comprises controlling the solenoid valves by means of electrical control signals generated by means of a control unit. Hydraulic control signals are generated by means of the mentioned solenoid valves for hydraulically controlling the counterbalance valves.
The above disclosed embodiments and features may be combined in order to form suitable solutions having those of the above features that are needed.
Some embodiments are described in more detail in the accompanying drawings, in which
For the sake of clarity, the figures show some embodiments of the disclosed solution in a simplified manner. In the figures, like reference numerals identify like elements.
The hydraulic cylinders and motors 9, 10 shown in
The control valve 23 is configured to control movement direction of the hydraulic actuator HA. The control valve 23 may be a proportional directional valve as shown in
Let it be mentioned that the hydraulic systems and circuits presented in
The basic pressure setting values disclosed in connection with the counterbalance valves are only examples and can be selected case by case.
The drawings and the related description are only intended to illustrate the idea of the invention. In its details, the invention may vary within the scope of the claims.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/072744 | 8/27/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2021/037339 | 3/4/2021 | WO | A |
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20220290407 A1 | Sep 2022 | US |