Not Applicable
Not Applicable
1. Field of the Invention
The present invention relates to hydraulic systems that operate actuators, such as cylinder-piston arrangements, and more particularly to valve assemblies that control flow of fluid to and from the actuators.
2. Description of the Related Art
A wide variety of machines are operated by a hydraulic system that has one or more hydraulic actuators, such as piston-cylinder arrangements or hydraulic motors, which move components on the machine. A separate valve assembly controls the flow of pressurized fluid from a pump to each hydraulic actuator and the return of that fluid to a reservoir tank. One common type of valve assembly has a spool that is moved in a bore by pilot pressure selectively applied to surfaces at opposite ends of the spool. The spool has annular notches that, in different positions of the spool, provide paths between various passages which open into the bore and which connect to the hydraulic actuator, the pump, and the reservoir tank. Some of those paths have variable control, or metering, orifices through which the fluid flows.
The speed of the hydraulic actuator depends on the cross-sectional area and the pressure drop across those variable control orifices. To facilitate control of the actuator, pressure compensating devices have been designed to set and maintain the pressure drop. The result is a self-adjusting system that provides a substantially constant pressure drop across the control orifice. Therefore, with the pressure drop being held constant, the speed of the hydraulic actuator is determined only by the cross sectional area of the control orifice that is varied by the machine operator.
For some types of equipment, such as implements attached to the hitch on an agricultural tractor, it is desirable also to provide pressure compensation in the tank return fluid path through the valve assembly. For example, some agricultural implements place a relatively large gravitational load on the hydraulic actuator of the tractor hitch. Thus lowering the implement can take advantage of the resultant force to drive fluid out of the actuator to the tank and that return flow can be controlled to adjust the rate at which the implement lowers.
A valve assembly has a spool valve that selectively controls the flow of fluid from a source of pressurized fluid to a workport and fluid flow from the workport to a return conduit connected to a tank. A pressure compensator defines pressure at a port through which fluid flowing return path from the workport enters the spool valve and operates to maintain that pressure at a desired level. The pressure compensator comprises a pilot-operated check valve that in a deactivated state blocks the return path. Application of a pilot pressure to the pilot-operated check valve unblocks the return path. A control valve, such as a solenoid operated valve, proportionally controls the application of the pilot pressure so that the check valve functions the pressure compensator when fluid flows there through from the workport to the return conduit.
References herein to directional relationships and movement, such as top and bottom or left and right, refer to the relationship and movement of the components in the orientation illustrated in the drawings, which may not be the orientation of the components as attached to a machine. The term “directly connected” as used herein means that the associated components are connected together by a conduit without any intervening element, such as a valve, an orifice or other device, which restricts or controls the flow of fluid beyond the inherent restriction of any conduit.
With initial reference to
Referring to
A pair of tank passages 52 and 53 extends from the tank conduit 26 (
When the spool valve 40 is in the centered position illustrated in
Each of the first and second workports 22 and 24 is coupled to one of the work passages 54 and 55 by a separate return compensated, pilot-operated check valve 71 and 72, respectively. In a deactivated state in which the check valve 71 or 72 is not pilot-operated, fluid is permitted to flow only in a direction from the respective work passage to the associated workport, as occurs when the pressurized fluid from the pump is directed by the spool valve 40 to that particular workport. The details of the first check valve 71 are shown in
The secondary bore 73 extends farther downward and has a lower end 87 with a control port 89 into which a first pilot pressure passage 45 opens. A pilot pusher 88 is slideably received within the lower portion of the secondary bore 73. The pilot pusher 88 is forced upward in an activated state by the pressure in the first pilot pressure passage 45 and into engagement with the tip 79 of the pilot poppet 78, as will be described.
Referring to both
Both the electrohydraulic first and second pilot valves 41 and 42 are spool valves that are operated by electric currents from the controller 28. Those pilot valves 41 and 42 have ports which receive fluid from the supply conduit 18 via a feeder passage 97. Each pilot valve 41 and 42 has a drain port 98 which connected to one of the tank passages 52 or 53.
When it is desired to operate the hydraulic actuator 14, the controller 28 applies electric current to the first and second pilot valves 41 and 42 which opens those valves and conveys supply conduit fluid from the feeder passage 97 into the first and second pilot pressure passages 45 and 92. The magnitudes of those electric currents determine the degree that each pilot valve 41 and 42 opens to control flow into an out of the pressure passages 45 and 92 leading to the opposing first and second actuator surfaces 90 and 94 adjacent opposite ends of the spool 48. When the amount of pressure applied to one actuator surface is sufficiently different than the amount of pressure applied to the other actuator surface, a net force is applied to the spool 48 that overcomes the spool centering force of the spring assembly 50. Thus, the spool 48 slides within the primary bore 46 toward the end at which the lower pressure was applied. The orientation of the pressure differential and the resulting net force governs the direction and distance that the spool valve moves. That is, if the pressure applied from the first pilot valve 41 to the first actuator surface 90 is greater than the pressure applied by the second pilot valve 42 to the second actuator surface 94, the spool 48 is biased to move to the left in
In both the first and second operating modes, the magnitude of the pressure differential between the first and second actuator surfaces 90 and 94 determines the distance that the spool 48 moves from the center spool position. The distance varies the size of the spool control orifices between the bridge passage 60 and one of the workports and between the other workport and a tank passage 52 or 53, thereby varying the fluid flow through the valve assembly 20. The pressure differential can be controlled and thus the position of the spool varied to produce the desired flow of pressurized supply fluid to the hydraulic actuator 14 and control the flow rate of fluid exhausting from the hydraulic actuator.
Additionally in both the first and second operating modes, the two pressure signals that the pilot valves 41 and 42 create in the first and second pilot pressure passages 45 and 92 also are applied to the control ports 89 of the first and second pilot-operated check valves 71 and 72, respectively. In each check valve, that control port pressure raises the pusher 88 up against the tip 79 of the pilot poppet 78. If the respective control port pressure is sufficiently great, continued upward motion of the pusher 88 occurs that unseats the respective pilot poppet 78 opening the pilot passage 80 in the nose of the main poppet 74. This pilot operation releases the pressure in a control chamber 99 on the opposite side of the main poppet 74 in that check valve 71 or 72, which enables its main poppet 74 to move off the associated valve seat 86, thereby opening a fluid path through the check valve between the respective first or second work passage 54 or 55 and the associated first or second workport passage 23 or 25.
Assume that it is desired to place the valve assembly 20 in the first operating mode in which fluid from the supply conduit 18 is fed to the second workport 24 and fluid is drained from the first workport 22 to the tank conduit 26. The controller 28 applies given levels of electric current to each of the first and second pilot valves 41 and 42 to create desired pressure levels in the first and second pilot pressure passages 45 and 92. Specifically, a first pressure level is produced in the first pilot pressure passage 45 that is greater than a second pressure level produced in the second pilot pressure passage 92. Those different pressure levels when applied to the first and second actuator surfaces 90 and 94 exert a net force on the spool 48 causing the spool to move proportionally leftward into the first position in which the first fluid path is established between the first work passage 54 and first tank passage 52 and the second fluid path is established between the second work passage 55 and bridge passage 60.
In the first operating mode, fluid is to be drained from the first workport 22 to the first tank passage 52. For that to occur, the first pilot pressure signal applied via the first pilot pressure passage 45 to the first check valve 71 drives the respective pusher 88 against the associated pilot poppet 78 with sufficient force to open the corresponding pilot passage 80. That action places the first check valve 71 in an activated state in which pressure in the first check valve's control chamber 99 is released through the pilot passage 80. That pressure release enables the pressure in the first workport passage 23 to lift the main poppet 74 off its seat 86 and feed the workport fluid into the first work passage 54. The workport fluid keeps on flowing from the first work passage 54 through the spool 48 and into the first tank passage 52. The main poppet 74 in the first check valve 71 continues to move upward until the pilot poppet 78 again closes the pilot passage 80. The extent of that motion determines the size of an opening between the main poppet 74 and its valve seat 86.
While the first check valve 71 is open, if the pressure within the first work passage 54 changes with respect to the pilot pressure within the first pilot pressure passage 45, the forces acting on the pusher 88 change correspondingly which results in the pusher moving toward or away from the main poppet 74. Such motion of the pusher 88 results in corresponding up or down motion of the main poppet 74, thereby varying the size of the opening at valve seat 86. This main poppet motion maintains the pressure in the first work passage 54 equal to the pilot pressure in the first pilot pressure passage 45 despite pressure fluctuation at the first workport 22. The pressure in the first work passage 54 can be adjusted by controlling the first pilot valve 41 to produce a desired pressure level in the first pilot pressure passage 45. When the pressure level in the first pilot pressure passage 45 is adjusted, the second pilot valve 41 typically is controlled to produce a similar adjustment of the pressure level in the second pilot pressure passage 92. Therefore, the pressure adjustment to control pressure in the first work passage 54 does not change the difference in pressure levels in the first and second pilot pressure passage 45 and 92 and does not alter the position of the spool 48 that is operated by those pressure levels. Thus this mechanism allows the work passage pressure to be selectively controlled without changing the spool position.
The pilot pressure applied to the first check valve 71, that at this time is in the path of the fluid draining from the hydraulic actuator 14 to the tank 12, controls the pressure drop across the control orifice of the spool valve 40 in that drain path. The present system has the advantage that this pressure drop can be varied by altering the pilot pressure that the first pilot valve 41 applies to the first check valve 71 in the fluid drain path.
Also, the first position of the spool 48 in the first operating mode provides a second fluid path through which fluid flows from the bridge passage 60 to the second work passage 55. Assuming that the pressure of this fluid is greater than the pressure at the second workport 24, the pressure in the second work passage 55 forces that main poppet in the second pilot-operated check valve 72 away from its valve seat 86. That movement opens the path between then second work passage 55 and the second workport 24, thereby furnishing fluid from the supply conduit 18 to the hydraulic actuator 14. It should be understood that in this first operating mode, the pressure level in the second pilot pressure passage 92 in insufficient to cause pusher 88 of the second pilot-operated check valve 72 to exert enough force on the associated pilot poppet 78 to open pilot passage 80 and affect the aforementioned operation of that check valve. Therefore, the second pilot-operated check valve 72 is in a deactivated state in the first operating mode.
When it is desired to move the hydraulic actuator 14 in the opposite direction, the valve assembly 20 is placed into the second operating mode in which fluid from the supply conduit 18 is furnished to the first workport 22 and other fluid is drained from the second workport 24 into the tank conduit 26. In this case, the valve assembly 20 operates in a similar manner to the first operating mode, except that the motion of the spool 48 is reversed and the functions of the first and second pilot-operated check valves 71 and 72 are interchanged. This is accomplished by operating the first and second pilot valves 41 and 42 to create a third pressure level in the first pilot pressure passage 45 that is less than a fourth pressure level produced in the second pilot pressure passage 92. That pressure differential acting on the first and second surfaces 90 and 94 causes the spool 48 to move to the right in
In the centered third position illustrated in
Now, assume that electric currents are applied to energize the first and second pilot valves 41 and 42 so as to produce approximately equal pressure levels in the first and second pilot pressure passages 45 and 92. Such equal pressure levels exert the about the same amount of force on the first and second actuator surfaces 90 and 94 at opposite ends of the spool 48, thus the spool remains at the centered, third position. Nevertheless, the elevated pressure levels in the first and second pilot pressure passages 45 and 92 are sufficiently large to cause the two pilot-operated check valves 71 and 72 to open. As a result, the first and second workports 22 and 24 are respectively connected to the first and second work passages 54 and 55. Because the centered position of the spool 48 provides paths from each of the first and second work passages 54 and 55 to the tank passages 52 and 53, the hydraulic actuator 14 is able to float. The term “float” means that the hydraulic actuator 14 is able to move freely in response to changes in the load force acting on the hydraulic actuator as there is negligible hydraulic resistance to that motion. The float function is disabled or enabled by de-energizing or appropriately energizing the first and second solenoid valves 41 and 42.
Providing a float function with previous spool valves required that the spool had a fourth position. Typically in the third position both work passages were closed and did not communicate with either the supply conduit or the tank conduit. Thus the hydraulic actuator did not float. In the fourth position of the spool, both work passages were connected to the tank conduit, enabling the hydraulic actuator to float. The fourth position increased the lengths of the spool and the valve body, which enlarged the size of the valve assembly resulting in a more costly valve. The present valve assembly 20 with the pilot-operated check valves 71 and 72 eliminates the need for that fourth position. In the open to tank center position of the spool valve 40, the two check valves 71 and 72 remain closed blocking fluid flow to and from the workports until the pilot valves 41 and 42 are energized to provide the float function. In addition, by proportionally controlling the pilot valve 41 and 42, the amount that each of the two check valves 71 and 72 opens is actively controlled, thereby providing a variable float function.
On machines in which a float function is not required, the present control technique can be used with a valve that has a closed centered third position. Also for certain machines, the present control technique can be applied to double acting spool valve with two workports, but which has only one pilot-operated check valve. The principles of the present control technique can be used with a single acting valve that has only one workport.
The foregoing description was primarily directed to one or more embodiments of the invention. Although some attention has been given to various alternatives within the scope of the invention, it is anticipated that one skilled in the art will likely realize additional alternatives that are now apparent from disclosure of embodiments of the invention. Accordingly, the scope of the invention should be determined from the following claims and not limited by the above disclosure.
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Number | Date | Country | |
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20150096619 A1 | Apr 2015 | US |