This application claims priority under 35 U.S.C. §119 to patent application no. DE 10 2013 208 454.4 filed on May 8, 2013 in Germany, the disclosure of which is incorporated herein by reference in its entirety.
The disclosure relates to a hydrostatic axial piston machine configured as a hydraulic pump or as a hydraulic motor or configured to be operated both as a hydraulic pump and as a hydraulic motor.
Axial piston machines are known, in which the cylinder barrel and a control plate (also called control disk) lie on one another with planar bearing faces, and the cylinder bores and/or the working pistons which are mounted displaceably therein are arranged parallel to the rotational axis of the drive shaft, as is disclosed, for example, in DE 10 2010 006 895 A1. It is also known to design the bearing faces of the cylinder barrel and control plate to be spherical and to arrange the cylinder bores and the working pistons parallel to the rotational axis of the drive shaft, as shown, for example, in DE 34 13 059 C1 (FIG. 1) or in DE 197 06 263 C1. Furthermore, it is known to design the bearing faces of the cylinder drum and control plate to be spherical and to arrange the cylinder bores and the working pistons obliquely with respect to the rotational axis of the drive shaft, cylinder bores approaching the rotational axis radially in the direction of the bearing face, as disclosed, for example, in DE 34 13 059 C1 (FIGS. 2 and 3) or in DE 10 2008 012 593 A1. Finally, it is known to design the bearing faces of the cylinder drum and control plate to be planar and to arrange the cylinder bores and the working pistons obliquely with respect to the rotational axis of the drive shaft, as is disclosed, for example, in GB 1 073 216 or in DE 40 35 748 A1 (FIG. 2).
During the passage of a working pressure medium from an inlet line of an axial piston machine through a control opening in the control plate and into a cylinder bore which is delimited in sections by a working piston, that is to say into the working space, the working pressure medium is accelerated to a very pronounced extent on account of the high circumferential speed of the working spaces in the cylinder barrel which optionally also rotates rapidly. As a consequence, known axial piston machines reach the cavitation range during operation at high rotational speeds and are limited with regard to the rotational speed which can be achieved. This problem can be reduced if the inlet openings of the working spaces are arranged closer to the rotational axis of the cylinder barrel, that is to say radially further to the inside, because the circumferential speed also decreases together with the radius. In this regard, constructions of the cylinder barrel are advantageous, in which the cylinder bores and the working pistons are arranged obliquely with respect to the rotational axis of the drive shaft and the inlet openings of the working spaces are arranged radially closer to the rotational axis.
On account of the functional principle of axial piston machines of this type, the cylinder barrel is pressed with a comparatively high force against the stationary control plate, with the result that considerable wear can take place on the bearing faces of the control plate and cylinder barrel during operation of the axial piston machine. In axial piston machines having a planar control plate, in order to reduce said wear, the substantially circularly annular bearing faces are configured as a hydrostatic bearing which is lubricated by operating pressure medium which, as a consequence of the high pressure which is present in the inlet opening of a working space, is driven into the gap which is formed between the bearing faces and contributes to the leakage losses during operation of the axial piston machine. The radial dimensions of the hydrostatic bearing, including the radii of its inner and outer boundaries, are defined by at least one of the bearing faces on the cylinder barrel and the control plate as a circularly annular elevation with a circular inner step and a circular outer step in order to form the inner and outer boundary of the bearing face. A gap is formed during operation between the bearing faces of the hydrostatic bearing, into which gap the operating pressure medium penetrates under the action of the high pressure. Correspondingly, a relieving force which acts on the bearing faces is produced in the hydrostatic bearing in the direction perpendicularly with respect to the respective bearing face. Thus, in the case of a planar control plate with planar, circularly annular bearing faces, a relieving force acts on the cylinder barrel in the axial direction toward the swash plate, as shown in
On the foot side, the working pistons are supported on the swash plate. To this end, a piston foot of each working piston is of ball-shaped configuration and is connected in an articulated manner to a piston shoe which slides on the swash plate during rotation of the cylinder barrel. To this end, on the swash plate side, the piston shoe has a planar sliding face which bears in a slidable manner against the swash plate on a lubricating film which is formed by a pressure medium. If a working space is loaded with pressure medium, the working piston is pressed by its piston shoe in the direction of the cylinder bore against the swash plate. The swash plate absorbs this force and, on the sliding face of the piston shoe, a relieving force or counterforce is produced by the piston shoe on the working piston, which relieving force or counterforce acts in a direction perpendicularly with respect to the sliding face or swash plate. If the swash plate is arranged in its basic position, in which the swash plate lies perpendicularly with respect to the rotational axis of the cylinder barrel, the relieving force which is produced on the piston shoe acts on the working piston in the axial direction.
The present disclosure relates to axial piston machines of swash plate design having the configuration which was mentioned at the outset and is disclosed, for example, in GB 1 073 216 or in DE 40 35 748 A1 (FIG. 2), in which configuration the bearing faces of the cylinder barrel and control plate are of planar design and the cylinder bores and the working pistons are arranged obliquely with respect to the rotational axis of the drive shaft. In a configuration of this type, the lines of action of the relieving forces which act on the cylinder barrel are offset with respect to one another on the control plate and on the piston shoe radially with regard to the rotational axis of the cylinder barrel, the relieving force on the control plate being arranged radially closer to the rotational axis, as shown, for example, in
In comparison with known axial piston machines in the configuration with bearing faces of planar design of the cylinder drum and control plate and the cylinder bores and working pistons which are arranged obliquely with respect to the rotational axis of the drive shaft, in which the configuration of its driving mechanism has already been optimized with regard to costs, installation space, degree of efficiency, the function and rotational speed which can be achieved of the driving mechanism (approximately 6000 rpm) at a high degree of efficiency, the disclosure is based on the object of providing an axial piston machine, in which the tilting moment which acts on the cylinder barrel as a result of the relieving forces on the control plate and on the piston shoe is small or is avoided.
In order to achieve this object, an axial piston machine of swash plate design having the following is provided: a cylinder barrel which is mounted such that it can be rotated about a rotational axis, in which cylinder barrel a multiplicity of cylinder bores are formed which are delimited in sections by in each case one working piston and, during the rotation of the cylinder barrel, can be connected to high pressure or low pressure via a planar control plate which bears against an end side of the cylinder barrel via bearing faces of a hydrostatic sliding bearing, and having a swash plate which is mounted pivotably in a pivoting bearing and on which piston shoes which are arranged at the swash plate-side end of the working piston slide during the rotation of the cylinder barrel. Here, the longitudinal axes of the cylinder bores are arranged at an acute angle with the rotational axis and approach the rotational axis radially in the direction of their control plate-side ends.
According to the disclosure, the axial piston machine is configured in such a way that, for each cylinder bore, a point of action, and correspondingly a line of action, of a resulting hydrostatic relieving force, which acts on the cylinder barrel, of the hydrostatic sliding bearing is spaced apart radially with regard to the rotational axis of the cylinder barrel further than a point of intersection of the longitudinal axis of the cylinder bore with the cylinder barrel-side bearing face of the hydrostatic sliding bearing. The tilting moment on the cylinder barrel becomes smaller by virtue of the fact that the point of action or the line of action of the relieving force of the hydrostatic sliding bearing is arranged with regard to the rotational axis radially further to the outside than the point of intersection of the longitudinal axis of the cylinder bore with the bearing face of the sliding bearing. The tilting moment becomes smaller, the further the point of action or the line of action of the relieving force of the sliding bearing is spaced apart radially from the rotational axis. If the point of action or the line of action of the relieving force on the hydrostatic sliding bearing is spaced apart radially with regard to the rotational axis of the cylinder barrel to the same extent as an axial component of the relieving force on the piston shoe, the tilting moment is at a minimum or is compensated for in an optimum manner.
The point of action or the line of action of the resulting hydrostatic relieving force, which acts on the cylinder barrel, of the hydrostatic sliding bearing can be spaced apart radially with regard to the rotational axis of the cylinder barrel to substantially the same extent as a point of action or a line of action of a resulting relieving force, which acts on the cylinder barrel, on a bearing face of the piston shoe on the swash plate. In this refinement, the tilting moment is at a minimum or is compensated for in an optimum manner or is avoided.
As an alternative to this, the point of action or the line of action of the resulting hydrostatic relieving force, which acts on the cylinder barrel, of the hydrostatic sliding bearing can also be spaced apart radially with regard to the rotational axis of the cylinder barrel further than the point of action or the line of action of the resulting relieving force, which acts on the cylinder barrel, on the bearing face of the piston shoe on the swash plate. In this refinement, the tilting moment is over-compensated. The point of action or the line of action which is displaced radially further to the outside of the relieving force of the hydrostatic sliding bearing increases a supporting action on the cylinder barrel and makes it possible to achieve higher limiting rotational speeds.
A multiplicity of passage slots which are assigned to the respective cylinder bores and extend from the distal end of the respective cylinder bore as far as the cylinder barrel-side bearing face of the hydrostatic sliding bearing can be formed at the control plate-side end of the cylinder barrel. In this refinement, a point of action of the relieving force of the hydrostatic sliding bearing lies in the point of intersection between a longitudinal axis of a passage slot and the cylinder barrel-side bearing face of the hydrostatic sliding bearing. If a passage slot or passage slots are mentioned here and in the following text, this is also to include passage bores, that is to say passage slots which are circular and represent a borderline case for a passage slot which has a greater extent in one direction than in the direction which is perpendicular with respect thereto.
In this refinement, longitudinal axes of said passage slots can be arranged substantially parallel to the rotational axis of the cylinder barrel. Here, on account of the geometry, because the course of the longitudinal axis of the cylinder bore in the direction of the control plate, which longitudinal axis runs at an acute angle with respect to the rotational axis, approaches the rotational axis further in the region of the passage slots, the longitudinal axes of the passage slots running substantially parallel to the rotational axis, the point of action of the relieving force on the sliding bearing is spaced apart radially further from the rotational axis than the point of intersection of the longitudinal axis of the cylinder bore with the cylinder barrel-side bearing face of the hydrostatic sliding bearing.
In order to further increase the radial spacing of the point of action of the relieving force, which acts on the cylinder barrel, on the control plate, the longitudinal axes of the passage slots can be spaced apart radially in relation to the rotational axis of the cylinder barrel further than the points of intersection of the longitudinal axes of the cylinder bores with a plane which is arranged perpendicularly with respect to the rotational axis and contains the cylinder bore-side ends of the passage slots. Here, in particular, the cylinder bore-side ends of the passage slots can be spaced apart radially with regard to the rotational axis further than the points of intersection of the longitudinal axis of the cylinder bores with the above-mentioned plane.
In the above-described refinements with passage slots, the control plate-side end of the longitudinal axis of the passage slots which is assigned to each working piston can be spaced apart radially for each said working piston with regard to the rotational axis of the cylinder barrel radially to substantially the same extent as, or can be spaced apart further than, a point of action or a line of action of a relieving force which acts on the piston shoe on a bearing face of the associated piston shoe on the swash plate and, as a result, on the working piston in the axial direction.
As an alternative or in addition to the above-described options of displacing the point of action or the line of action of the relieving force of the hydrostatic sliding bearing radially further to the outside, that is to say spaced further apart, with regard to the rotational axis of the cylinder barrel by means of passage slots which extend from the distal end of the respective cylinder bore as far as the cylinder barrel-side bearing face of the hydrostatic sliding bearing, there are the possibilities described in the following text for achieving this effect, to be precise by way of a special structural design of the hydrostatic sliding bearing.
In a known way, the hydrostatic sliding bearing is of annular configuration, comprises the cylinder barrel-side bearing face and the control plate-side bearing face, and has an inner circular boundary and an outer circular boundary. Correspondingly, the control plate is of substantially annular configuration and has at least two, in particular substantially kidney-shaped, control openings. The control openings penetrate the control plate in the axial direction and, at their opening into the control plate-side bearing face, have an inner and an outer circularly arcuate boundary line. Here, the openings of the passage openings into the cylinder barrel-side bearing face are arranged so as to be aligned in the axial direction with the inner and outer boundary lines of the control openings. This means the following in other words. The radii (spacings from the rotational axis of the cylinder barrel) of the inner and the outer boundary lines of the control openings correspond to the radial spacings of the inner edges and the outer edges of the openings of the passage openings into the cylinder barrel-side bearing face of the hydrostatic sliding bearing, and the radial spacings of the inner and the outer boundary lines of the control openings correspond to the diameters of the passage openings.
Up to now, the control openings have been arranged with regard to their radial dimension in the ratio to the radial dimension of the bearing face in such a way that a radial spacing between the inner boundary line of the control opening and the inner boundary of the hydrostatic sliding bearing is substantially the same size as a radial spacing between the outer boundary line of the control opening and the outer boundary of the hydrostatic sliding bearing.
In this configuration, a point of action of the relieving force which acts on the cylinder barrel-side bearing face of the cylinder barrel is arranged radially approximately in the middle between the inner and the outer boundary line of a control opening and radially approximately in the middle between the inner and outer circular boundary of the hydrostatic sliding bearing.
If, in this configuration, a control opening on the high-pressure side of the axial piston machine lies opposite an opening of one of the passage slots, a gap is formed between the cylinder barrel-side and the control plate-side bearing face of the hydrostatic sliding bearing, into which gap operating pressure medium penetrates. Said gap comprises a gap section which extends radially to the inside from the inner boundary line of the control openings, and a gap section which extends radially to the outside between the bearing faces from the outer boundary lines of the control openings. Said gap sections have the same length in the radial direction and, in the case of corresponding planarity of the bearing faces, substantially the same height in the axial direction. However, said gap sections have different widths in the circumferential direction of the circularly annular hydrostatic sliding bearing. As a consequence, the leakage flows for the operating pressure medium are likewise different as a result of said gap sections in operation, to be precise greater for the gap section which extends radially to the outside than for the gap section which extends radially to the inside.
This configuration can then be modified to the extent that a radial spacing between the inner boundary line of the control opening and the inner boundary of the hydrostatic sliding bearing is smaller than a radial spacing between the outer boundary line of the control opening and the outer boundary of the hydrostatic sliding bearing. In other words, the modification consists in that the radial position of the control openings with regard to the inner and outer boundary of the hydrostatic sliding bearing are arranged offset to the inside in the radial direction from a radial middle. One effect of this modification is that the gap section which extends to the inside is given a smaller length between the bearing faces, with the result that the leakage flow of operating pressure medium through said gap section becomes greater, and that the gap section which extends to the outside is given a greater length, with the result that the leakage flow through said gap section becomes smaller. As a result, firstly the leakage flows through the two gap sections are equalized at least partially. Secondly, in this configuration, a point of action or a line of action of the relieving force which acts on the cylinder barrel-side bearing face of the cylinder barrel is arranged radially further to the outside than the middle in the radial direction between the inner and outer circular boundary of the hydrostatic sliding bearing. This modification of the refinement of the hydrostatic sliding bearing therefore has an influence on the tilting moment which acts on the cylinder barrel, which influence can be realized in addition or as an alternative to the influences of the above-described embodiments according to the disclosure of the passage slots in the cylinder barrel.
The inner boundary line of the control opening is assigned an inner arc length which is measured along the inner boundary of the hydrostatic sliding bearing and defines substantially the same arc angle as the inner boundary line, and the outer boundary line of the control opening is assigned an outer arc length which is measured along the outer boundary of the hydrostatic sliding bearing and defines substantially the same arc angle as the outer boundary line. The ratio between the radial spacing from the inner boundary line to the inner boundary and the inner arc length is advantageously selected to be substantially as great as the ratio between the radial spacing from the outer boundary line to the outer boundary and the outer arc length. In this refinement, the leakage flows of operating pressure medium through the gap section which extends radially to the inside and the gap section which extends radially to the outside are substantially of the same magnitude, and an overall leakage flow is at a minimum.
In the following text, embodiments of the disclosure will be explained in greater detail using diagrammatic drawings, in which:
The axial piston machine 2 which is shown in
The housing 2 is formed from a cup-shaped housing part 4a with a housing bottom 4b and a housing shell 4c and a housing cover 4d which bears against a free edge of the housing shell 4c and is screwed thereto by means of screws (not shown). A feed line 38 and a discharge line 40 for feeding and discharging pressure medium to/from the working spaces 26 in the cylinder bores 14 are formed in the housing cover 4d. At least two control openings 36 are formed in the control plate 34 in the form of kidney-shaped through holes 36, as is also shown in
In
With regard to the connection of the working spaces or the cylinder bores in the cylinder barrel to the control openings in the control plate in axial piston machines with cylinder bores which run obliquely with respect to the rotational axis of the cylinder barrel and control plate of planar configuration, it has been known up to now that the cylinder bores open directly into the cylinder barrel-side bearing face of the hydrostatic sliding bearing, such as in DE 40 35 748 A1 (FIG. 2) which was cited at the outset, or via passage openings which are configured coaxially with the cylinder bores, as shown, for instance, in GB 1 073 216 which was cited at the outset or in the appended
For improved comprehension and as a distinction with respect to the disclosure,
The relieving force FE28 which is transmitted by the piston shoe 28 has a direction of action which is directed perpendicularly with respect to the swash plate 8, and is axial in the case of
The relieving force FE10 which acts on the cylinder barrel 10 from the spherical control plate 34s acts at the point of intersection 72 of the longitudinal axis 16 of the cylinder bore 14 in the direction perpendicularly with respect to the bearing faces of the spherical sliding bearing 34s and in the direction of the longitudinal axis 16 of the cylinder bores 14, that is to say in the opposite direction to the relieving force FE22 which is transmitted from the piston shoe 28 to the working piston 22.
In order to comprehend the disclosure,
As has already been explained with regard to
According to a first embodiment which is shown in
In the exemplary embodiment according to
This is achieved by virtue of the fact that, in a longitudinal axis 20 of each passage slot 18, which longitudinal axis 20 is still parallel to the rotational axis 12, the radial spacing of the passage slot 18 and the control opening 36 from the rotational axis 12 is enlarged in comparison with a position centrally with respect to the control plate-side end region of the cylinder bores 14. The longitudinal axes 20 of the passage slot 18 and the control opening 36 are at a smaller spacing from the rotational axis 12 than the line of action of the forces FE10 and FE28 d. Moreover, the length Li of the gap section which extends to the inside is smaller than the length La of the gap section which extends to the outside of the hydrostatic sliding bearing 42. Both measures lead to the point of action of the force FE10 migrating to the outside further away from the rotational axis 12.
In the exemplary embodiment according to
Here, the acute angle Θ1 of the obliquely running longitudinal axis 16 of the cylinder bore 14 with respect to the rotational axis 12 is approximately 2°. In general, it can be up to 5° in size. The established range lies between 1 and 4°.
In the embodiment (shown in
For the embodiment which is shown in
If, in this configuration, a control opening 34 on the high pressure side of the axial piston machine 2 lies opposite an opening of one of the passage slots 18 in the cylinder barrel 10 during operation of said axial piston machine 2, a gap is formed between the cylinder barrel-side and the control plate-side bearing face 44 and 46 around the passage opening 36 on account of the high pressure which is generated by way of loading with an operating pressure medium. Said gap comprises a part section which extends radially to the inside from the inner boundary line 36i of the control opening 34 and a part section which extends radially to the outside from the outer boundary line 36a of the control opening 36. Said part sections have the same length in the radial direction and substantially the same height in the axial direction in the case of corresponding planarity of the bearing faces 44 and 46. However, said part sections have different widths in the circumferential direction of the circularly annular hydrostatic sliding bearing 42. As a consequence, during operation, the leakage flows Qi for the operating pressure medium through the gap section which extends radially to the inside is smaller than the leakage flows Qa through the gap section which is directed radially to the outside.
As shown in
As can be gathered from
The tilting moment on the cylinder barrel 10 is substantially avoided or eliminated if the point of action 74 of the resulting hydrostatic relieving force FE10, which acts on the cylinder barrel 10, of the hydrostatic sliding bearing 42, which corresponds to the radius R36 of the pitch circle of the control opening 36 is at the same spacing from the rotational axis 12 of the cylinder barrel as the point of action 78 of the relieving force FE28 which acts on the cylinder barrel 10 at the piston shoe 28, or, in other words, if the line of action of the relieving force FE10 of the hydrostatic sliding bearing 42 on the line of action of the relieving force FE28 coincide at the piston shoe 28.
For an axial piston machine of swash plate design, in which the longitudinal axes of the cylinder bores are arranged at an acute angle with the rotational axis and the cylinder bores approach the rotational axis radially in the direction of their control plate-side ends, it is disclosed that, for each cylinder bore, a point of action of a resulting hydrostatic relieving force, which acts on the cylinder barrel, of the hydrostatic sliding bearing is spaced apart radially with regard to the rotational axis of the cylinder barrel further than a point of intersection of the longitudinal axis of the cylinder bore with the cylinder barrel-side bearing face of the hydrostatic sliding bearing.
A hydrostatic axial piston machine according to the disclosure of swash plate design can particularly advantageously be used as a component of a hydraulic hybrid drive in a motor vehicle, in particular in a passenger motor vehicle. In vehicles, in particular, it comes down to a satisfactory degree of efficiency with low costs, a compact design and high rotational speeds which can be achieved.
Number | Date | Country | Kind |
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10 2013 208 454 | May 2013 | DE | national |
Number | Name | Date | Kind |
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4602554 | Wagenseil | Jul 1986 | A |
20050226748 | Gray, Jr. | Oct 2005 | A1 |
Number | Date | Country |
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34 13 059 | Jul 1985 | DE |
40 35 748 | May 1991 | DE |
197 06 263 | Jul 1998 | DE |
10 2008 012 593 | Jun 2009 | DE |
10 2010 006 895 | Aug 2011 | DE |
1 073 216 | Jun 1967 | GB |
Number | Date | Country | |
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20140334948 A1 | Nov 2014 | US |