The invention relates to a hydrostatic bent axis power unit having a synchronizing joint for the angularly adjustable drive connection of a driveshaft to a cylinder block which has pistons, as per the preamble of claim 1.
Bent axis power units have a cylinder drum which is mounted so as to be rotatable about its longitudinal central axis and has cylinder bores distributed over its periphery, in which cylinder bores pistons are movable. Bent axis power units of this type can be used as pumps or motors. In order to adjust the volume flow rate or the suction volume of the unit, the cylinder block can be pivoted about a pivot axis which runs transversely with respect to its rotational axis, as a result of which the longitudinal central axis of the cylinder block forms an adjustable angle with the axis of the driveshaft. The pistons are articulately supported here on the drive flange of the shaft at an adjustable angle. The connection between the cylinder block and driveshaft is produced by means of a synchronizing joint, on the ends of which at the drive input and drive output side are provided in each case laterally projecting roller carriers which define a rotational axis, which runs approximately at right angles to the joint axis, for rollers which are provided on the roller carriers. The synchronizing joint serves to ensure the torque transmission between the shaft and the cylinder block which is at an angle with respect thereto. In normal operation, although the synchronizing joint itself is largely free from forces, high torques can by all means also occur at the synchronizing joint in the event of inhomogeneous loads as are caused as a result of pressure pulses in the supply or in the event of retardation of the cylinder drum or of the driveshaft.
In an axial piston machine of the described bent axis type, the pivot point of the cylinder block with respect to the shaft and that of the synchronizing joint do not coincide. The synchronizing joint is therefore embodied as a joint with which the required longitudinal compensation is provided. For this purpose, the synchronizing joint has a substantially cylindrical shank, at the two ends of which is provided in each case one connecting pin which is aligned in the direction approximately of the joint axis, by means of which connecting pin the synchronizing joint bears under spring force at one side against the cylinder block and at the other side against the driveshaft. Said pressure spring additionally has the task of applying the necessary force for sealing off the rotating cylinder drum with respect to the non-rotating valve segment. This applies in particular to the unpressurized state, for example when the motor is started up. Said spring force must in any case be transmitted by the synchronizing joint. On account of the kinematics during the pivoting of the cylinder drum, it is necessary here for the roller carriers to be designed such that the mobility of the rollers on the roller carriers is ensured.
Bent axis power units of the described type are for example known from the company document Sauer Sundstrand, Schragachsen-Verstellmotoren Baureihe 51 [Bent axis adjusting motors, type series 51], page 5A, December 1992.
The assembly or disassembly of the synchronizing joint is relatively complex because the individual components, in particular rollers and connecting pins, are fixedly positioned in their intended position only in the installed state, and must be provisionally fixed using auxiliary means for assembly. A conventional means is grease which temporarily holds the parts in position and is washed away by surrounding oil when the bent axis power unit is set in operation, but as a result of which the oil and the filter required for cleaning the latter are contaminated.
An aim of the invention is to create an assembly-friendly bent axis power unit.
According to the invention, the aim is achieved in an bent axis power unit as per the preamble of claim 1 in that in each case one securing element is provided at the two ends of the shank, which securing element both holds the connecting pin in the region of the joint axis in contact against the shank and also prevents the rollers from sliding off the roller carriers. In this way, it is possible to provide the complete synchronizing joint, which is preferably embodied as a tripod joint, as a modular unit which is easy to handle and to assemble without there being a risk of rollers or pins falling out or of incorrect installation.
In one advantageous refinement of the invention, the connecting pins bear in each case with a spherical head in a recess, which widens in the shape of a funnel, of the shank, so that said connecting pins can freely rotate in operation of the bent axis power unit.
The securing element according to the invention advantageously has a central part which surrounds the joint axis and which holds the spherical head of the respective connecting pin in contact against the shank. The central part of the securing element preferably has a radial recess, by means of which the securing element can be pushed over the connecting pin. Here, the spherical head of the connecting pin is held in contact against the shank because the central part of the securing element tapers conically towards a diameter which is smaller than the diameter of the head of the connecting pin. The securing element and the connecting pin can thereby be fixed in a simple manner to the shank of the synchronizing joint.
The central part of the securing element is preferably embodied in the shape of a funnel, as a conical or spherical layer and follows substantially the contour of the end-size recesses in the shank of the synchronizing joint. In this way, the connecting pin obtains sufficient space in order to perform the necessary pivoting movements.
It is particularly advantageous if the securing element has arms which extend radially with respect to the joint axis and which extend through the inside of the rollers, and the arms of the securing element have, at their free end, a shoulder which prevents the rollers from sliding off the roller carrier. The arms of the securing element are of resilient design and, for the assembly of the rollers, are pressed into longitudinal grooves of the roller carrier, so that the rollers can be pushed over the roller carrier and over the arm, which is pressed into the longitudinal groove, of the securing element. The arm thereafter returns into its starting position and, with the end-side shoulder, prevents the roller from sliding off the roller carrier. At the same time, the central part of the securing element in this way holds the connecting pin in contact against the shank.
The shank with the roller carriers is preferably produced as a cast part or forged part. The securing element is composed of an elastic material which is oil-resistant and abrasion-resistant. Said securing element is preferably produced in an injection molding process from plastic or from metallic material, such as for example spring steel, in a punching or bending process or by means of investment casting by the wax-melting process or by means of metal injection molding.
Further features and advantages of the invention can be gathered from the following description of the figures, in which:
The drive connection between the cylinder block 6 and the driveshaft 3 is produced by means of a synchronizing joint 2 which is embodied as a tripod joint. Said synchronizing joint 2 has a substantially cylindrical shank 13 which is mounted at its ends in each case by means of rollers 17 in the drive flange and in the cylinder block 6, and is supported against these by means of connecting pins 14 under spring loading by a spring 15. Formed in the driveshaft 3 and the cylinder block 6 are raceways for the rollers 17, which raceways are designed such that the synchronizing joint 2 is displaceable in the driveshaft 3 and in the cylinder block 6. For this purpose, the rollers have a spherical outer contour. In this way, length compensation can take place for different pivot angles. The pressure spring 15 is installed in the driveshaft 3. The pressing force of said pressure spring 15 is transmitted to the cylinder block 6.
As is illustrated in detail in
The roller carriers 16 are offset with respect to one another by in each case 120°, project perpendicularly from the shank 13 and have in each case one longitudinal groove 26 for holding an arm 24 of the securing element 19. Said securing element 19 serves both to prevent the rollers 17 sliding off the roller carriers 16 and also to hold the connecting pin 14 in contact in the respective spherical or funnel-shaped recess 21 in the end side of the shaft body 13, as described in detail below.
At both sides of the shank 13, the two securing elements 19, with their respective central part 22, hold the spherical head 20 of the connecting pin 14 in contact against the recess 21. Here, said central part 22 follows the contour of the recess 21 and widens outwards in the shape of a funnel, so that the connecting pin 14 has the space required for its pivoting movement. The arms 24 of the securing element 19 are assigned to the longitudinal grooves 26 in the roller carriers 16. Here, the longitudinal grooves 26 are designed such that the elastically deformable arms 24 of the securing element 19 can be pressed into the respective longitudinal groove 26 to such an extent that the rollers 17 can be pushed onto the roller carriers 16. The arms 24 thereafter spring back again and, with the end-side shoulders 25, prevent the rollers 17 from sliding off the roller carriers 16. As a result of the arms 24 of the securing element 19 extending through the inside of the rollers 17, the central part 22 of said securing element 19, which hold the head 20 of the connecting pin 14, is also fixed. It is therefore possible during assembly for the synchronizing joint to be handled as a modular unit without there being a risk of rollers or connecting pins sliding out or being incorrectly installed.
The base body of the joint according to the invention can be produced as a cast part or forged part, as illustrated in
Number | Date | Country | Kind |
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10 2007 051 369.2 | Oct 2007 | DE | national |