This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2016-166682 filed Aug. 29, 2016.
The present invention relates to an image forming apparatus and a printed sheet.
In the related art, a wide variety of studies have been conducted in order to improve image quality by using an electrophotographic system. For example, a transparent toner (clear toner) has been used merely for improving image quality, such as glossiness, and an image processing technology using the electrophotographic system in the related art has been only used for improving image quality.
According to an aspect of the invention, there is provided an image forming apparatus including a transport unit that transports a sheet and an image forming section that forms an image region formed of a toner layer that enables information written on the sheet, which has been transported by the transport unit, by using a whiteboard marker to be erased by using a whiteboard eraser.
An exemplary embodiment of the present invention will be described in detail based on the following figures, wherein:
An exemplary embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
[Description of Image Forming Apparatus]
For example, the image forming section 10 includes a photoconductor unit 11 formed of a photoconductor drum, a charging unit 12 that charges the photoconductor unit 11, an exposure unit 13 that exposes the photoconductor unit 11, which has been charged by the charging unit 12, to light, and a developing unit 14 that develops an electrostatic latent image formed on the photoconductor unit 11, which has been exposed to light by the exposure unit 13. The image forming section 10 further includes a transfer unit 15 that transfers a toner image developed on the photoconductor unit 11 by the developing unit 14 onto a sheet and a fixing unit 16 that fixes a toner image, which has been transferred to a sheet by the transfer unit 15, onto the sheet by applying heat and pressure to the toner image.
The developing unit 14 includes a Y developing unit 14-1 that develops an electrostatic latent image into an yellow (Y) toner image, an M developing unit 14-2 that develops an electrostatic latent image into a magenta (M) toner image, a C developing unit 14-3 that develops an electrostatic latent image into a cyan (C) toner image, and a K developing unit 14-4 that develops an electrostatic latent image into a black (K) toner image. The developing unit 14 further includes a first clear-toner developing unit 14-5 and a second clear-toner developing unit 14-6 each of which is used for developing an electrostatic latent image with a transparent toner (clear toner).
A full-color image forming apparatus that is generally used includes, instead of the developing unit 14, four developing units, which respectively correspond to the colors Y, M, C, and K. In the case where the present exemplary embodiment is employed in these four developing units of the general full-color image forming apparatus, for example, a configuration obtained by changing colors used in a common full-color image forming apparatus in such a manner that a black-toner developing unit is provided at the position of the Y developing unit, a first clear-toner developing unit is provided at the position of the M developing unit, a second clear-toner developing unit is provided at the position of the C developing unit, and the position of the K developing unit is an auxiliary space may be employed.
In
The transport unit 20 includes a sheet-feeding tray 21 that feeds a sheet and transport rollers 22 that send out and transport a sheet from the sheet-feeding tray 21. The transport unit 20 further includes registration rollers 23 that transport a sheet, which has been transported by the transport rollers 22, to the transfer unit 15 in accordance with the timing at which image formation is performed. In addition, the transport unit 20 includes ejection rollers 24 that eject a sheet, to which a toner image has been fixed by the fixing unit 16, to the outside of the image forming apparatus 1 and a sheet-ejection tray 25 that holds a sheet ejected by the ejection rollers 24. Although not illustrated, other rollers used for transporting a sheet, a transport-path-forming member, and the like are provided.
[Description of Whiteboard Mode]
The whiteboard mode according to the present exemplary embodiment will now be described. In the related art, although a wide variety of studies have been conducted in order to improve image quality by using an electrophotographic system, studies on values other than image quality have been rarely conducted. In the present exemplary embodiment, for example, a commercially available (common) sheet, such as a P sheet that is manufactured by Fuji Xerox Co., Ltd. and that has a basis weight of 64 g/m2 and a sheet thickness of 88 μm as its basic specifications or an SP sheet that is manufactured by Fuji Xerox Co., Ltd. and that has a basis weight of 60 g/m2 and a sheet thickness of 81 μm as its basic specifications, is provided with the whiteboard function by using a clear toner. In other words, the whiteboard function is provided by devising an image drawing method in the present exemplary embodiment, and a commercially available sheet is provided with an added value by performing image formation under certain conditions. More specifically, a so-called whiteboard function is provided by making use of the on-demand characteristic of a printer (image forming apparatus 1) in order to enable anyone to hold a meeting or a class anywhere. The whiteboard function enables an idea written on a sheet by using for example, a commercially available pen or a whiteboard marker, to be quickly modified (erased).
From another perspective, it may be said that, when the sheet is viewed in the lateral direction, the above-described drawing example includes first surface portions each having a first height and second surface portions each having a second height, the first height corresponding to a distance from the surface of the sheet to a surface of the second layer 202, which is the uppermost layer, (a surface to which an ink is to be applied by using a whiteboard marker) and the second height corresponding to a distance from the surface of the sheet to a surface of a portion of the first layer 201 on which the second layer 202 is not formed (a surface to which an ink will not be applied by using a whiteboard marker). In addition, it may be said that the first surface portions are formed so as to be higher than the second surface portions, and the first surface portions and the second surface portions are alternately arranged.
[Evaluation Results of Drawing Patterns]
In the whiteboard mode according to the present exemplary embodiment, an ink containing an alcohol as a main solvent is used in a whiteboard marker that is used for writing erasable information, and accordingly, the whiteboard marker is a so-called alcohol ink marker. The ink contains pigment as a coloring agent and contains a resin and a release agent as additives. As described above, the ink of the whiteboard marker according to the present exemplary embodiment contains an alcohol, which is a main solvent, a resin, a release agent, and the like that are mixed with one another, and the solvent starts being volatilized first after the ink has been deposited on a surface of an image formed in the whiteboard mode. After that, the resin forms a coating film for the pigment, and the coating film is separated from the surface of the image such that only the release agent is deposited on the surface of the image. Subsequently, when the surface of the image is wiped by using a whiteboard eraser, the coating film, which has been separated from the surface of the image, is peeled off together with the release agent, and as a result, the written information is erased.
Table 1 of
First, in the toner layer pattern “none”, the sheet is not coated, and when information is written on the sheet by using a whiteboard marker, the ink of the marker penetrates the sheet, and it is difficult to erase the information even by using a whiteboard eraser. Thus, the evaluation result is “D”.
Next, in the toner layer pattern “one solid layer”, only a 100% solid image is formed as the first layer 201 by using a clear toner, and accordingly, the sheet is coated with the clear toner. Thus, the ink is less likely to penetrate the sheet. However, it is difficult to sufficiently erase information written on the sheet even by using the whiteboard eraser, and although it is easier to erase the information, the information is not completely erased. Thus, the evaluation result is “C”, which is not particularly good. Note that, in the toner layer pattern “one solid layer”, the thickness of the toner layer is set to about 5 μm, and theoretically, similar results may be obtained in the case where a 100% solid image is formed by using a toner having a small diameter such that the toner layer has a thickness of about 4 μm.
In the toner layer pattern “two solid layers”, in addition to form a 100% solid image as the first layer 201 by using the clear toner, another 100% solid image is also formed as the second layer 202 by using another clear toner. Accordingly, similar to the toner layer pattern “one solid layer”, the sheet is coated with the clear toners, and the ink is less likely to penetrate the sheet. However, it is difficult to sufficiently erase information written on the sheet even by using the whiteboard eraser, and although it is easier to erase the information, the information is not completely erased. Thus, the evaluation result is “C”, which is not particularly good. Note that, in the toner layer pattern “two solid layers”, the thickness of each of the toner layers is set to about 10 μm.
Next, in the toner layer pattern “three solid layers”, in addition to the first layer 201 and the second layer 202, another 100% solid image is formed as a third layer. When the sheet is bent, cracks are generated in the toner layers, and the ink penetrates the cracks and will not be erased. Thus, the evaluation result is “D”, which is unfavorable. Note that, in the toner layer pattern “three solid layers”, the thickness of each of the toner layers is set to about 15 μm.
In the toner layer pattern “four solid layers”, in addition to the first layer 201 and the second layer 202, another 100% solid images are formed as third and fourth layers. The coating layers break due to a pressure generated when fixing the toner layers in places, and cracks are generated in the coating layers. As a result, the ink enters the cracks and penetrates the sheet, and the ink will not be erased. Thus, the evaluation result is “D”, which is unfavorable. Note that, in the toner layer pattern “four solid layers”, the thickness of each of the toner layers is set to about 20 μm.
As described above, since information may be somewhat erased in the toner layer pattern “one solid layer”, in which the toner layer has a thickness of 4 to 5 μm, the evaluation result is “C”. Although the toner layer pattern “two solid layers”, in which each of the toner layers has a thickness of 8 to 10 μm, is more favorable than the toner layer pattern “one solid layer”, there remains the difficulty of erasing information, and thus, the evaluation results is “C”. However, in the toner layer pattern “third solid layers”, in which each of the toner layers has a thickness of 12 to 15 μm, the evaluation results is “D”. Considering the above evaluation results from the standpoint of toner-layer thickness, a thickness larger than 11 μm is unfavorable, and a favorable thickness of a toner layer as a drawing pattern formed in the whiteboard mode is 4 μm or about 4 μm to 10 μm or about 10 μm.
Table 2 of
First, a 100% solid image is formed as the first layer 201 by using a clear toner, and a clear-toner uppermost layer is formed as the second layer 202 by using another clear toner in such a manner as to form the 1-on-3-off ladder pattern illustrated in
Note that, although the 1-on-3-off ladder pattern is highly evaluated in the above experimental result, an optimum setting of the ladder pattern period differs according to the characteristics of an image forming apparatus. It is understood from the results of examination of the ladder pattern that favorable results related to erasing the ink may be obtained when the area ratio of predetermined gaps in the ladder pattern is 50% or higher, that is, the area ratio of the second layer 202 is lower than 50%.
Next, a 100% solid image is formed as the first layer 201 by using the clear toner, and a grid image is formed as the second layer 202 (one solid layer+grid). The information that has been written by using the whiteboard marker is wiped off by using the whiteboard eraser. However, since the ink remains on some portions of the sheet, the evaluation result is “B”, which is acceptable.
Next, a 100% solid image is formed as the first layer 201 by using the clear toner, and an image of dots is formed as the second layer 202 (one solid layer+dot). The information that has been written by using the whiteboard marker is not sufficiently wiped off and is not sufficiently erased by using the whiteboard eraser. Although it is easier to erase the information, the information is not completely erased. Thus, the evaluation result is “C”, which is not particularly good. However, the evaluation may be improved depending on the way in which the image region is formed including the sizes and the arrangement of the dots.
Next, 100% solid images are formed as the first layer 201 and the second layer 202, and a 1-on-3-off ladder pattern similar to the second layer 202 illustrated in
[Processing in Whiteboard Mode]
Processing in the whiteboard mode according to the present exemplary embodiment will now be described with reference to
First, it is determined whether white-board mode processing in the driver UI has been selected (step S101). In the case where a user has selected the application “whiteboard” in the application display 71 and has pressed the print instruction button 74 via the driver UI screen displayed on the control panel 70 such as that illustrated in
In the case where the white-board mode processing has been selected in step S101 (YES in step S101), a special operation that is not a normal printing operation is started. First, the controller 51 of the image processing unit 50 obtains a form image that is desired to be used by a user from, for example, the client PC 2 (step S102). In the case of obtaining such a form image, for example, it may be considered that a user creates beforehand a template form image that is desired to be used by the user (e.g., a hiragana character for educational use, a formation sheet for sport instruction, or the like) by using the client PC 2 or the like and drawing software. A printer manufacturer provides a standard form image in the form of, for example, a PDL document, and such a standard form image may be stored beforehand in, for example, a memory device of the client PC 2 or the like and may be read from the memory device as necessary. Alternatively, instead of obtaining a form image, an illustration image in which a photograph, a character, and a figure, such as a frame, are arranged or a text image may be used.
The controller 51 of the image processing unit 50, which has obtained, for example, a PDL document from the client PC 2 in step S102, first causes the RIP 61 to convert the PDL document into a printable bitmap format (step S103). Here, the form image is rasterized as, for example, a black printing plate, and when the application “whiteboard” is selected, a first clear toner and a second clear toner are respectively and forcibly rasterized as a 100% solid printing plate corresponding to the first layer 201 (see
Next, the controller 51 of the image processing unit 50 causes the gradation correction-unit 62 to perform gradation correction on the form image, which is, for example, a black printing plate (step S104). In the solid image corresponding to the first layer 201 and the ladder pattern image corresponding to the second layer 202, which are formed of the corresponding clear toners, portions where images are formed are 100% images, and thus, the processing performed by the gradation correction-unit 62 may be bypassed, or the gradation correction may be performed because all the portions will be held as they are whether or not the gradation correction is performed.
After that, the form image, such as a black printing plate, the clear-toner image corresponding to the first layer 201, and the clear-toner image corresponding to the second layer 202 are sent to the engine controller 52. Then, edge processing and screen processing are respectively performed by the edge-processing unit 63 and the screen-processing unit 64 on the form image (step S105). In the solid image corresponding to the first layer 201 and the ladder pattern image corresponding to the second layer 202, which are formed of the corresponding clear toners, portions where images are formed are 100% images, and thus, the processing performed by the screen-processing unit 64 may be bypassed, or the screen processing may be performed because all the portions will be held as they are whether or not the screen processing is performed.
Subsequently, the image data, which has undergone the processing performed by the engine controller 52, is output to the exposure unit 13 of the image forming section 10 (step S106). In the image forming section 10, the photoconductor unit 11 illustrated in
[Applications of Whiteboard Mode]
[Another Drawing Example in Whiteboard Mode]
The foregoing description of the exemplary embodiment of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiment was chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2016-166682 | Aug 2016 | JP | national |
Number | Name | Date | Kind |
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20060133845 | Savitzky | Jun 2006 | A1 |
Number | Date | Country |
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10-301357 | Nov 1998 | JP |
2001-083760 | Mar 2001 | JP |
Number | Date | Country | |
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20180056694 A1 | Mar 2018 | US |