Patent Grant
9688497
The present invention contains subject matters related to Japanese Patent Applications JP 2014-265953 and 2015-029530 filed in the Japanese Patent Office on Dec. 26, 2014 and Feb. 18, 2015, the entire contents of which being incorporated herein by reference.
Field of the Invention
The present invention relates to an image-forming apparatus that forms an image on a sheet of continuous recording medium.
Description of Related Art
In recent years, an image-forming apparatus has been developed which forms an image on a sheet of continuous recording medium (hereinafter, also referred to as “sheet of continuous”) such as a roll sheet and a performed form sheet. Such an image-forming apparatus contains a feeder that feeds the sheet of continuous paper, a printer that forms or prints the image on the sheet of continuous paper fed from the feeder, a sheet-receiving reel that receives the sheet of continuous paper fed from the printer and a control portion that controls operations of these feeder, printer and sheet-receiving reel. The printer includes an electrophotographic printer, an ink jet printer, a dot impact printer and the like.
For example, Japanese Patent Application Publication 2008-233770 has disclosed that in the image-forming apparatus, when conveying the sheet of continuous paper, any tension is applied to the sheet of continuous paper. In the image-forming apparatus, in order to position the sheet of continuous paper when conveying the sheet of continuous paper, each tension roller is aligned and/or any position correction device such as an edge guider and an edge position controller (EPC) uniformly positions an edge of the sheet of continuous paper. Further, a side guider and/or flanged roller may be used for settling a position of the sheet of continuous paper.
When the sheet of continuous paper is newly set, namely, fed into the image-forming apparatus, any vibration such that the sheet of continuous paper wobbles along a width direction thereof may occur when the sheet of continuous paper is newly conveyed. This is because although a person normally sets the sheet of continuous paper into the image-forming apparatus, it is very difficult for the person to set the sheet of continuous paper at a stable conveying position thereof.
Further, when exchanging parts relating to any variation of the sheet of continuous paper along the width direction thereof in the image-forming apparatus, any vibration such that the sheet of continuous paper wobbles along the width direction thereof may occur under the influence of any tension (conveying pressure). This is because the fixing device has a strong conveying force in, for example, the electrophotographic printer so that the sheet of continuous paper is also conveyed with a strong conveying force and exchanging the relating parts in the fixing device exerts a large influence on the conveyance of the sheet of continuous paper. Additionally, exchanging parts of a secondary transfer portion also exerts a large influence on any variation in the conveying pressure when conveying the sheet of continuous paper, so that any vibration such that the sheet of continuous paper wobbles along a width direction thereof may occur. Still further, when there is a fixing and separation compression operation in the fixing device of the electrophotographic printer, any vibration such that the sheet of continuous paper wobbles along a width direction thereof may also occur similarly because of large variation in the conveying pressure.
These vibrations are damped vibrations of sine wave so that when the sheet of continuous paper is conveyed by a given amount of conveyance, the vibrations stably converge. Accordingly, a past image-forming apparatus has conveyed the sheet of continuous paper while the printer has not printed the image, until the sheet of continuous paper does not wobble to be stably conveyed, in order to form or print the image on a set position of the sheet of continuous paper without moving the image position in the sheet of continuous paper.
The past image-forming apparatus 10 uses a roll sheet 18 as the sheet of continuous paper and includes a printer 12, a feeder 14 that feeds the roll sheet 18 and is positioned at an upstream side of the printer 12, and a reel 16 that is a sheet-receiving device and is positioned at a downstream side of the printer 12. The feeder 14 contains a shaft 20 of the roll sheet 18, a tension roller 22 and a guide roller 24. The printer 12 has a configuration that is similar to that of the past printer. The printer 12, in a case of, for example, the electrophotographic printer, contains exposing devices, photosensitive drums, an intermediate transfer belt, a secondary transfer roller, and a fixing device, which are not shown.
The reel 16 of the past image-forming apparatus 10 contains a reel shaft 26 of the roll sheet 18, a tension roller 30 and a guide roller 28. In the reel 16, a sheet position sensor 32 such as line sensors measures any vibration such that the roll sheet 18 wobbles along the width direction thereof. In the case of the line sensors, the sensors are arranged along the width direction of the roll sheet 18 and measure a position of an edge of the roll sheet 18. The image-forming apparatus 10 checks a measurement output signal from the line sensors and waits until an image position of the edge of the roll sheet 18 does not wobble and becomes stable. When checking that the roll sheet 18 is stably conveyed, the printer 12 forms or prints the image on the roll sheet 18.
By the way, the past image-forming apparatus 10 may require to convey a given length (for example, 4 or 5 meters) of the roll sheet 18 until the vibration such that the roll sheet 18 wobbles along the width direction thereof converges and becomes stable. In the past image-forming apparatus 10 shown in
As described above, the vibration such that the sheet of continuous paper wobbles along the width direction thereof occurs when starting the conveyance of the sheet of continuous paper in a case where the sheet of continuous paper is newly set, where exchanging the relating specific parts of the image-forming apparatus, or where the fixing and separation compression operation is performed in the fixing device of the electrophotographic printer. Particularly, the fixing and separation compression operation in the fixing device occurs when power of the image-forming apparatus is switched on or off, so that this often occurs. The waste sheet of the sheet of continuous paper becomes massive which cannot be ignored. This is also an issue of effective use of resources.
The present invention addresses the above-described issues. The present invention has objects to provide an image-forming apparatus that substantially reduces an amount of the waste sheet even if the sheet of continuous paper wobbles along the width direction thereof when starting the conveyance of the sheet of continuous paper, in a case where the sheet of continuous paper is newly set, where exchanging the relating specific parts of the image-forming apparatus, where the fixing and separation compression operation is performed in the fixing device of the electrophotographic printer or the like.
To achieve at least one of the above-described objects, an image-forming apparatus reflecting one aspect of the present invention is an image-forming apparatus that forms an image on a sheet of continuous recording medium, the apparatus comprising an image-forming portion that receives the sheet of continuous recording medium and forms the image on the sheet of continuous recording medium, a sheet position sensor that measures a position of the sheet of continuous recording medium along a width direction thereof, the width direction being perpendicular to a conveying direction of the sheet of continuous recording medium conveyed to the image-forming portion, and a control portion that controls at least one of start time of image-forming operation in the image-forming portion and an image-writing position of the image-forming portion by fixing at least one of the start time of the image-forming operation in the image-forming portion and the image-writing position of the image-forming portion, based on positional measurement data about the position of the sheet of continuous recording medium along the width direction thereof, the positional measurement data being measured by the sheet position sensor.
According to embodiments of the present invention, it is desired to provide the image-forming apparatus wherein the sheet position sensor is positioned at an upstream side of the image-forming portion.
It is further desired to provide the image-forming apparatus wherein the control portion controls the image-forming portion to start forming the image on the sheet of continuous recording medium when determining that a vibration of the sheet of continuous recording medium along the width direction thereof becomes stable based on the positional measurement data from the sheet position sensor.
It is additionally desired to provide the image-forming apparatus wherein the control portion calculates stable time when the vibration of the sheet of continuous recording medium along the width direction thereof becomes stable based on the positional measurement data from the sheet position sensor and controls the image-forming portion to previously start an image-forming preparation operation before the calculated stable time and to start forming the image on the sheet of continuous recording medium from the calculated stable time.
It is still further desired to provide the image-forming apparatus wherein the control portion calculates stable time when the vibration of the sheet of continuous recording medium along the width direction thereof becomes stable and a stable position where the vibration of the sheet of continuous recording medium along the width direction thereof becomes stable, based on the positional measurement data from the sheet position sensor and controls the image-forming portion to previously start an image-forming preparation operation before the calculated stable time and to start forming the image on the sheet of continuous recording medium from the calculated stable time.
It is still additionally desired to provide the image-forming apparatus wherein the control portion reads the positional measurement data from the sheet position sensor for every sheet of continuous recording medium and calculates at least one of the stable time and the stable position.
It is further desired to provide the image-forming apparatus wherein a damping profile relating to damping of the vibration of the sheet of continuous recording medium along the width direction thereof is provided for every species of the sheet of continuous recording medium and for every range of paper weight of the sheet of continuous recording medium, and the control portion calculates at least one of the stable time and the stable position, with referring to the damping profile when conveying the sheet of continuous recording medium.
It is additionally desired to provide the image-forming apparatus wherein the control portion reads the positional measurement data from the sheet position sensor when exchanging parts of the image-forming apparatus relating to the vibration of the sheet of continuous recording medium along the width direction thereof, and the control portion newly sets at least one of the stable time and the stable position.
It is still further desired to provide the image-forming apparatus wherein the control portion calculates at least one of the stable time and the stable position, with referring to setting according to the damping profile, when a fixing portion separates and compresses the sheet of continuous recording medium but parts of the image-forming apparatus relating to the vibration of the sheet of continuous recording medium along the width direction thereof are not exchanged.
It is still additionally desired to provide the image-forming apparatus wherein the control portion controls the image-forming portion to form the image on the sheet of continuous recording medium based on at least one of the stable time and the stable position of an immediately preceding image-forming operation, when a fixing portion does not separate nor compress the sheet of continuous recording medium and parts of the image-forming apparatus relating to the vibration of the sheet of continuous recording medium along the width direction thereof are not exchanged.
Other objects and attainments of the present invention will be become apparent to those skilled in the art upon a reading of the following detailed description when taken in conjunction with the drawing.
The following will describe preferable embodiments of an image-forming apparatus according to the present invention with reference to the drawings. Such description does not limit the technical scope, meaning of terms and the like in Claims.
The image-forming apparatus 40 includes a feeder 14, the printer 42, a reel 16 and a control portion 70 (see
The reel 16 has a configuration which is similar to that of a past reel and contains a reel shaft 26 of the roll sheet 18, a tension roller 30 and a guide roller 28. The reel 16 reels the roll sheet 18 from the printer 42.
The printer 42, in a case of the electrophotographic printer, has a configuration that is similar to that of a past printer. The printer 42 includes four image-forming units, namely, an image-forming unit 44Y which forms a yellow (Y) image, an image-forming unit 44M which forms a magenta (M) image, an image-forming unit 44C which forms a cyan (C) image and an image-forming unit 44K which forms a black (BK) image (hereinafter, simply indicated by “44” without Y, M, C and K). Each image-forming unit 44 contains a photosensitive drum 46Y, a photosensitive drum 46M, a photosensitive drum 46C or a photosensitive drum 46C (hereinafter, simply indicated by “44” without Y, M, C and K). Each image-forming unit 44 also contains a charging portion, an exposing portion and a developing portion, which are not shown.
The exposing portions scan and expose surfaces of the photosensitive drums 46, which have been charged by the charging portions, by laser light based on image signals of Y, M, C and K supplied from the control portion 70 to form electrostatic latent images on the photosensitive drums 46. An intermediate transfer belt 47 is stretched from a roller 48 to a roller 50. Primary transfer rollers 52Y, 52M, 52C and 52K (hereinafter, simply indicated by “52” without Y, M, C and K) are arranged so as to be opposed to the photosensitive drums 46 with the primary transfer rollers 52 and the photosensitive drums 46 nipping the intermediate transfer belt 47. The primary transfer rollers 52 attract the toner images formed on the photosensitive drums 46 in an electrostatic manner to transfer them on the intermediate transfer belt 47 (Primary Transfer).
The toner images transferred on the intermediate transfer belt 47 are then transferred onto the roll sheet 18 nipped between the roller 48 and a secondary transfer roller 54 (Secondary Transfer). A fixing portion 56 fixes the toner images transferred onto the roll sheet 18. Thus, the image formation is completed. The above-mentioned configuration and operation of the printer 42 are similar to those of the past printer, so that the following will not describe the printer 42 more in detail. The image-forming units 44, the photosensitive drums 46, the intermediate transfer belt 47, the secondary transfer roller 54 and the like constitute an image-forming portion 78.
The image-forming apparatus 40 according to the first embodiment of the invention contains a sheet position sensor 60 inside the printer 42, not in the reel 16. This sheet position sensor 60 is preferably arranged at an upstream side of the image-forming portion 78 (the secondary transfer roller 54), namely, a feeder side, along the conveyance direction of the sheet of continuous paper. The sheet position sensor 60 may be arranged at a downstream side of the image-forming portion 78, namely, a reel side. In a case where the sheet position sensor 60 is arranged at the upstream side, only the sheet position sensor 60 is arranged at the upstream side of the printer 42.
The sheet position sensor 60 measures a position of the roll sheet 18 along the width direction thereof and it generates positional measurement data. The sheet position sensor 60 may be line sensors arranged along the width direction of the roll sheet 18 or a video camera. For example, the position of the roll sheet 18 along the width direction thereof may be detected from difference in brightness between an inside and an outside of edge of the roll sheet 18 in image data. The sheet position sensor 60 generates the detected information as positional measurement data. It is to be noted that the width direction of the roll sheet 18 is referred to as a direction which is perpendicular to a conveying direction of the roll sheet 18 in the embodiments of the invention.
The control portion 70 includes a central processing unit (CPU) 72 and a memory 74, which are connected to each other through a bus (see
In the control portion 70, input/output devices, not shown, are connected to the bus. Though the input/output devices, the control portion 70 receives image data from outside, receives the positional measurement data from the sheet position sensor 60, and receives condition data for indicating a condition of the fixing portion 56 and the image-forming portion 78 in the printer 42. A manipulation and representation portion 76 is constituted by any manipulation switches or key board, and representation device. Through the manipulation and representation portion 76, a user can control the printer 42 and the like. The manipulation and representation portion 76 may be a touch panel manipulation portion attached to the printer 42, or any input device of the computer. The control portion 70 also controls the operations of the fixing portion 56 and the image-forming portion 78 based on the above-mentioned program and command data from the manipulation and representation portion 76. The program includes programs for image-forming operations, which will be described later, by this invention.
The sheet position sensor 60 sends the positional measurement data as shown in
At a step, S100 of
At a step, S106, the control portion 70 processes the positional measurement data and determines whether or not the sheet position does not vary based on a result of the processing. If the sheet position varies, namely, in a No case of the step, S106, the control portion 70 returns to a start of the step, S106 to perform the processing of the step, S106 until the sheet position sensor 60 detects that the sheet position does not vary. It means that amplitude of variation in the position of the roll sheet 18 along the width direction thereof damps to, for example, 0.2 mm or less, like the above-mentioned description referring to
At the step, S108, the control portion 70 processes the positional measurement data and obtains a value of the sheet position when the sheet position does not vary, for example, an amplitude value at the region A shown in
Further, there may be a case where, even if the control portion 70 starts forming the image when the vibration of the roll sheet 18 along the width direction thereof becomes within an allowable range, it is too late for the image formation when the vibration completely converges. Accordingly, taking such a case into consideration, the control portion 70 may calculates only the writing position, at the step, S108, without predicting the start time of image-forming operation, which will be described later. If the step, S108 finishes, the control portion 70 goes to a step, S110. At the step, S110, the control portion 70 sends an image-forming start signal and image data of an image to be formed to the printer 42. The printer 42 starts the above-mentioned image-forming operation based on these signal and data to form (or print) the image corresponding to the image data on the roll sheet 18.
In the past image-forming apparatus shown in
Further, it is possible to reduce a more amount of waste sheet by arranging the sheet position sensor 60 at the upstream side of the image-forming portion 78 (secondary transfer portion). When the sheet position sensor 60 is arranged at the upstream side of the printer 42, there may be a case where the conveyance of the roll sheet 18 is not yet stable at a position of the printer 42 which is positioned at a downstream side of the sheet position sensor 60 even when the conveyance of the roll sheet 18 is stable at a position of the sheet position sensor 60. This, however, does not matter because a distance between the sheet position sensor 60 and the printer 42 is short and it takes some time from a time confirming that the sheet position does not vary to the start time of image-forming operation.
The following will describe a second preferable embodiment of the image-forming apparatus. A method to control an image-forming (printing) operation of the printer 42 by calculating a stable time of the roll sheet 18 and a stable position thereof based on the positional measurement data from the sheet position sensor 60 before the vibration of the roll sheet 18 along the width direction thereof becomes actually stable will be described. In order to perform such a method, it is required to previously obtain a damping profile relating to damping of the vibration of the sheet of continuous paper along the width direction thereof for every species of the roll sheet 18 and for every range of paper weight of the roll sheet 18 before the calculation of the stable time of the roll sheet 18 and the stable position thereof.
In
When obtaining the points of inflection B1 through B4 and the stable point A from the positional measurement data for every species of the roll sheet 18 and for every range of paper weight of the roll sheet 18, the values a, b of the straight line L1 and the values c, d of the straight line L2 can be previously obtained. For example, in a following Table TB, when the species of sheet of the roll sheet 18 is plain paper and the paper weight of the roll sheet 18 is 136 through 176 g/m2, the damping profile thereof is (a1, c1); When the species of sheet of the roll sheet 18 is coated paper and the paper weight of the roll sheet 18 is 177 through 216 g/m2, the damping profile thereof is (a2, c2); When the species of sheet of the roll sheet 18 is tacky paper and the paper weight of the roll sheet 18 is 136 through 176 g/m2, the damping profile thereof is (a3, c3); When the species of sheet of the roll sheet 18 is tacky PET film and the paper weight of the roll sheet 18 is 136 through 176 g/m2, the damping profile thereof is (a4, c4).
These damping profiles may be stored in the memory 74 of the control portion 70 as the table TB at a factory shipment time of the printer 42. The above table TB is an example of a table in which the species of sheet and the paper weight correspond to the damping profile. By referring to the table TB, it is possible to easily obtain the damping profile from the species of sheet and the paper weight. Further, regarding the damping profile of the sheet which is not stored in the memory, the control portion 70 can obtain it by analyzing positional measurement data from the sheet position sensor 60 and update the memory 74 to store it.
When obtaining the damping profile of the roll sheet 18, the control portion 70 can calculate the straight lines L1 and L2 by obtaining the coordinates of the points of inflection B1 through B4 from the positional measurement data from the sheet position sensor 60. Accordingly, when obtaining the positional measurement data up to, for example, the point of inflection B2 before the damping wave becomes stable, it is possible to predictively calculate the coordinates of the stable point A after the point of inflection B2.
The following will describe the second embodiment of the image-forming apparatus using the above-mentioned prediction principle with reference to a flowchart shown in
At a step, S120, when a user turns on a power switch of the image-forming apparatus 40, the control portion 70 starts the operation of the image-forming apparatus 40.
At a step, S122, the control portion 70 starts a job by starting up the program relating to the image formation.
At a step, S124, the control portion 70 determines whether or not parts relating to a vibration of the roll sheet 18 along the width direction thereof are exchanged. Here, any expendables such as the secondary transfer roller 54 and the fixing portion 56 are specifically illustrated as the parts. When exchanging the parts, the memory 74 stores parts-exchanging historical data so that it is possible to determine whether or not the parts have been exchanged by referring to the parts-exchanging historical data.
If it is determined that the parts are exchanged at the step, S124, namely, in a YES case, the control portion 70 goes to a step, S126 where the control portion 70 starts reading the positional measurement data from the sheet position sensor 60 when conveying the roll sheet 18. The step, S126 is similar to the step, S104, which has been described in detail with reference to
The control portion 70 then goes to a step, S130 where the control portion 70 calculates a writing position of the roll sheet 18. The control portion 70 then goes to a step, S132 where the control portion 70 starts forming the image. The control portion 70 finally goes to a step, S134 where the control portion 70 completes the operation thereof. These steps, S130 and S132 are similar to the steps, S108 and S110, which have been described in detail with reference to
If it is determined that the parts are not exchanged at the step, S124, namely, in a NO case, the control portion 70 goes to a step, S136. At the step, S136, the control portion 70 determines whether or not the fixing portion 56 separates and compresses the roll sheet 18 before the job starts. This is because the position of the roll sheet 18 is shifted along the width direction thereof when the fixing portion 56 compresses the roll sheet 18 even if the fixing portion 56 is stable in the non-fixing state so that the fixing portion 56 cannot perform any suitable operation when the fixing portion 56 is stable in the fixing state. If it is determined that the fixing portion 56 separates and compresses the roll sheet 18, namely, in a YES case of the step, S136, the control portion 70 goes to a step, S138 where the data of the damping profile according to the species of sheet and paper weight of the roll sheet 18, which is now set, are read out of the memory 74 and referred.
The control portion 70 then goes to a step, S140 where the control portion 70 starts reading the positional measurement data from the sheet position sensor 60, which is similar to a case of the step, S126. For example, the control portion 70 reads the positional measurement data of the points of inflection B1 through B4 as shown in
The control portion 70 then goes to a step, S142 where, as described with reference to
The control portion 70 then goes to a step, S144 where the control portion 70 starts forming the mage. At the step, S144, the control portion 70 performs a preparation operation of the image formation before the damping vibration of the roll sheet 18 along the width direction thereof actually converges. Namely, the exposing portion exposes a surface of each of the photosensitive drums 46 to form an electrostatic latent image thereon. The toner images corresponding to the electrostatic latent images are transferred to the intermediate transfer belt 47. These operations are performed before the damping vibration of the roll sheet 18 along the width direction thereof actually converges. When reaching a stable time when the damping vibration of the roll sheet 18 along the width direction thereof converges, the toner images transferred to the intermediate transfer belt 47 are directly transferred to the roll sheet 18 to form the image. At a step, S146, the control portion 70 finishes forming the image on the roll sheet 18. Thus, according to this embodiment of the invention, it is possible to substantially reduce an amount of waste sheet.
If it is determined that the fixing portion 56 does not separate and compress the roll sheet 18, namely, in a NO case of the step, S136, the control portion 70 goes to a step, S148. When any parts are not exchanged and the fixing portion 56 does not separate and compress the roll sheet 18, a situation of immediately preceding image-forming operation remains unchanged. Therefore, at the step, S148, the data relating to the start time of the image formation operation and the writing position of previous job, which is store in the memory 74, is referred. The control portion 70 then goes to a step, S150 where it starts forming the image, which is similar to that of the step, S144, based on the data relating to the start time of the image-forming operation and the writing position, which is referred at the step, S148. The control portion 70 then goes to a step, S160 where the control portion 70 finishes forming the image on the roll sheet 18. Thus, according to these steps, S148 and S150, it is also possible to substantially reduce an amount of waste sheet.
Although a case where the damping profile can be obtained by referring to the table TB has been described, the damping profile may be calculated in real time according to a relative equation considering the species of sheet and the paper weight.
The following will describe a third preferable embodiment of the image-forming apparatus. The stable time of the roll sheet 18 generally varies according to a size of the image data.
When the length of the image 80 along the width direction thereof is longer than that of the image 80 along the length direction thereof, the image 80 may protrude from the roll sheet 18 by any influence of the wobbling of the roll sheet 18, as shown in
When the length of the image 80 along the width direction thereof is shorter than that of the image 80 along the length direction thereof, the image 80 does not protrude from the roll sheet 18 without receiving any influence of the wobbling of the roll sheet 18, as shown in
Thus, the stable time of the roll sheet 18 varies according to the size of the image data. In the third preferable embodiment, the control portion 70 controls the start time of the image-forming operation on the roll sheet 18 by the printer 42 based on the size of the image data along the width direction thereof.
When a user turns on a power switch of the image-forming apparatus 40, the control portion 70 starts the operation of the image-forming apparatus 40. At a step, S202 of
At a step, S204, the control portion 70 starts reading the positional measurement data from the sheet position sensor 60. Specifically, the sheet position sensor 60 successively measures a position of the roll sheet 18 along the width direction thereof and successively sends the positional measurement data to the control portion 70.
At a step, S206, the control portion 70 performs determination of stability. This determination of stability is a process for determining whether or not an image can be formed without any protrusion of the image 80 from the roll sheet 18 based on the positional measurement data and the image data. The determination of stability will be described later.
After it is determined that the image can be formed at the step, S206, the control portion 70 goes to a step, S208 where the control portion 70 sends an image-forming start signal and the image data to the printer 42. The printer 42 then starts the above-mentioned printing operation. Thus, the control portion 70 then finishes this operation.
At a step, S210 of
At a step, S212, the control portion 70 obtains the positional measurement data. Specifically, the control portion 70 obtains the positional measurement data from the sheet position sensor 60.
At a step, S214, the control portion 70 calculates a wobbling width 82 of the roll sheet 18. The control portion 70 calculates the wobbling width 82 of the roll sheet 18 based on the obtained positional measurement data shown in
At a step, S216, the control portion 70 calculates an allowable range. As an example of the allowable range, for example, the allowable range may be a length which subtracts the wobbling width 82 of the roll sheet 18 from a width of the roll sheet 18.
At a step, S218, the control portion 70 determines whether or not the image can be stably formed. It is specifically determined whether or not the image can be formed without any protrusion of the image 80 from the roll sheet 18. Accordingly, it is possible to determine whether or not the image can be formed without any protrusion of the image 80 from the roll sheet 18 according to whether or not the length of the image according to the image data along the width direction thereof stays within the calculated allowable range.
If it is determined that the image can be stably formed at the step, S218, namely, in a YES case of the step, S218, the control portion 70 goes to the step, S208 where control portion 70 starts forming the image.
If it is determined that the image can be not stably formed, namely, in a NO case of the step, S218, the control portion 70 returns to the step, S212 and repeats the processing until the image can be stably formed.
The above-mentioned wobbling width 82 is sinusoidally damped, so that the allowable range is enlarged. Therefore, it is determined that the image can be soon formed if the length of the image 80 according to the image data along the width direction thereof is shorter than that of the image 80 according to the image data along the length direction thereof. On the other hand, it is determined that the image can be formed when the wobbling width 82 becomes small if the length of the image 80 according to the image data along the width direction thereof is longer than that of the image 80 according to the image data along the length direction thereof.
In the image-forming apparatus according this embodiment, start time of image-forming operation is controlled on the basis of the positional measurement data, which is measured by the sheet position sensor 60, and the image data. Specifically, it is possible to reduce an amount of waste sheet because it is determined that the image can be soon formed from the start of the conveyance of the roll sheet 18 if the length of the image 80 according to the image data along the width direction thereof is shorter than that of the image 80 according to the image data along the length direction thereof. On the other hand, it is determined that the image can be formed when the wobbling width 82 becomes small if the length of the image 80 according to the image data along the width direction thereof is longer than that of the image 80 according to the image data along the length direction thereof so that it is possible to maintain an image quality without any protrusion of the image from the roll sheet 18.
Although the calculation of the allowable range has been described on the basis of the calculated result of the wobbling width 82 of the roll sheet 18 in this embodiment, threshold values of the wobbling width 82 for stably forming the image may be respectively set in cases where the length of the image 80 according to the image data along the width direction thereof is longer and shorter than that of the image 80 according to the image data along the length direction thereof.
For example, if the length of the image 80 according to the image data along the width direction thereof is longer than that of the image 80 according to the image data along the length direction thereof, it may be determined that the image is stably formed when the wobbling width 82 of the roll sheet 18 stays below a first threshold value T1. If the length of the image 80 according to the image data along the width direction thereof is shorter than that of the image 80 according to the image data along the length direction thereof, it may be determined that the image is stably formed when the wobbling width 82 of the roll sheet 18 stays below a second threshold value T2 that is larger than the first threshold value T1 (T2>T1).
Although the calculation of the allowable range has been described on the basis of the calculated result of the wobbling width 82 of the roll sheet 18 in this embodiment, it is possible to estimate the stable time, not calculate the allowable range, and to determine that the image can be formed when such stable time elapses.
For example, if the length of the image 80 according to the image data along the width direction thereof is longer than that of the image 80 according to the image data along the length direction thereof, it may be determined that the image is stably formed when a first period of time TA1 elapses. If the length of the image 80 according to the image data along the width direction thereof is shorter than that of the image 80 according to the image data along the length direction thereof, it may be determined that the image is stably formed when a second period of time TA2, which is shorter than the first period of time TA1 (TA2<TA1), elapses. The first and second periods of time TA1, TA2 are adjustable based on the calculated wobbling width 82 of the roll sheet 18. For example, the first and second periods of time are adjustable by determining that a period of damping time is extended when the wobbling width 82 of the roll sheet 18 is large but the period of damping time is shortened when the wobbling width 82 of the roll sheet 18 is small. Namely, if the length of the image 80 according to the image data along the width direction thereof is shorter than that of the image 80 according to the image data along the length direction thereof, the stable time is set to be short (namely, the image-forming operation is soon started) as compared by the case where the length of the image 80 according to the image data along the width direction thereof is longer than that of the image 80 according to the image data along the length direction thereof, so that it is possible to reduce an amount of waste sheet. If the length of the image 80 according to the image data along the width direction thereof is longer than that of the image 80 according to the image data along the length direction thereof, the stable time is set to be long (namely, the image-forming operation is late started) as compared by the case where the length of the image 80 according to the image data along the width direction thereof is shorter than that of the image 80 according to the image data along the length direction thereof, so that it is possible to maintain an image quality without any protrusion of the image from the roll sheet 18.
The following will describe a fourth preferable embodiment of the image-forming apparatus.
The flowchart of the fourth preferable embodiment of the invention shown in
At the step, S207, the control portion 70 calculates a writing position after the determination of stability. The control portion 70 processes the positional measurement data and calculates a writing (image-forming) position of the roll sheet 18 along a main scanning direction thereof corresponding to any variation in the sheet position.
At the step, S208, the control portion 70 starts forming the image. According to the fourth preferable embodiment of the invention, it is possible to put the image firmly in a set position from the edge of the roll sheet 18 even if the roll sheet 18 wobbles along the width direction thereof.
As shown in
On the other hand, as shown in
As shown in
Therefore, the stable time varies based on the size of the image data. In the fourth preferable embodiment, the control portion 70 controls the start time of the image-forming operation on the roll sheet 18 based on the size of the image data along the width and length directions thereof.
As shown in
Based on the approximate line Z, a size of allowable image data is calculated. For example, when the roll sheet 18 wobbles with the wobbling width W, the image having the length X, which subtracts the wobbling widths W from the width of the roll sheet 18, or less along the width direction thereof does not protrude from the roll sheet 18 because the image does not receive any influence of the wobbling of the roll sheet 18, regardless of the length of image.
On the other hand, when the image has the length L along the length direction thereof, it is considered that if an image has a length along the width direction thereof within the allowable range, (X+W)−L tan Θ or less, the image does not protrude from the roll sheet 18 because the image does not receive any influence of the wobbling of the roll sheet 18. As one example, tan Θ=(W+α)/(a length of a half wobbling cycle). Here, α is a given value.
The length of the half wobbling cycle is calculated by multiplying writing speed with the half wobbling cycle H/2. H is a wobbling cycle. The wobbling of the roll sheet 18 is sinusoidally damped, so that the allowable range is enlarged. It is determined that the image can be stably formed when the size of the image stays within the allowable range of the image size in relation to the wobbling of the roll sheet 18 based on the size of the image data.
The image-forming apparatus 40 according to the fourth embodiment of the invention controls start time of image-forming operation based on the positional measurement data measured by the sheet position sensor 60 and the image data (along the width and length directions). It is possible to reduce an amount of waste sheet by the image-forming apparatus 40 according to the fourth embodiment of the invention because it is determined that the image can be soon stably formed when the allowable range is calculated on the basis of the length of image according to the image data along the width direction thereof and the size of the image stays within the allowable range.
The following will describe a fifth preferable embodiment of the image-forming apparatus. In this fifth preferable embodiment, plural jobs for forming plural images are performed.
A job (JOB1) for printing the image, according to the image data, a length of which along the width direction thereof is long and jobs (JOB2 and JOB3) each for printing the image, according to the image data, a length of which along the width direction thereof is short are mixed in
For example, this is a case in which the JOB 1 and the JOB2 and JOB3 are mixed is preset in the image-forming apparatus 40. Specifically, the plural jobs are input to the control portion 70 from outside and they are classified into a job for printing the image, according to the image data, a length of which along the width direction thereof is longer than a predetermined threshold value and a job for printing the image, according to the image data, a length of which along the width direction thereof is shorter than the predetermined threshold value, based on image data of each job. Their job orders are then sorted.
According to the fifth preferable embodiment of the invention, when plural jobs are preset, their job orders are sorted. In this embodiment, JOB2 and JOB3 are printed prior to JOB1. For example, by sorting the job orders, JOB2 and JOB3 are printed prior to the first JOB1, as shown in
Thus, by performing the sort processing of the preset job order based on the size of image data of the jobs, it is possible to form the images starting from the image which receives any less influence of the wobbling of the roll sheet 18. This allows starting forming the images soon, thereby enabling an amount of waste sheet to be reduced.
The following will describe a sixth preferable embodiment of the image-forming apparatus. In this sixth preferable embodiment, the damping profile (see
When a user turns on a power switch of the image-forming apparatus 40, the control portion 70 starts operation of the image-forming apparatus 40.
At a step, S220 of
At a step, S222, the control portion 70 checks a size of image data. The control portion 70 obtains the size of image data along a width direction of the image which is perpendicular to the conveying direction of the roll sheet 18 based on the image data received from outside.
At a step, S224, the control portion 70 starts reading the positional measurement data from the sheet position sensor 60. Specifically, the sheet position sensor 60 successively measures a position of the roll sheet 18 along the width direction thereof and successively sends the positional measurement data to the control portion 70.
At a step, S226, the control portion 70 obtains the positional measurement data. Specifically, the control portion 70 obtains the positional measurement data from the sheet position sensor 60.
At a step, S228, the control portion 70 predicts the damping based on the straight lines L1 and L2 shown in
At a step, S230, the control portion 70 settles start timing. The start timing is settled on the basis of the image data. The wobbling width can be predicted on the basis of the calculated damping wave. When a length which subtracts the wobbling width from the length of the roll sheet 18 along the width direction thereof is set as the allowable range and the length of the image according to the image data along the width direction thereof becomes within the allowable range, this timing is settled as the start timing.
At a step, S232, the control portion 70 determines whether or not it reaches the starting timing based on the calculated damping wave.
If it is determined that it reaches the starting timing, namely, in a YES case of the step, S232, the control portion 70 goes to the step, S234 where the control portion 70 starts forming the image. Thus, the control portion 70 completes the processing.
If it is determined that it does not reach the start timing, namely, in a NO case of the step, S232, the control portion 70 repeats the step, S232.
The above-mentioned wobbling width is sinusoidally damped, so that the allowable range is enlarged. Therefore, it is determined that the image can be soon formed if the length of the image 80 according to the image data along the width direction thereof is shorter than that of the image 80 according to the image data along the length direction thereof. The start timing is settled on the basis of this. On the other hand, it is determined that the image can be formed when the wobbling width becomes small if the length of the image 80 according to the image data along the width direction thereof is longer than that of the image 80 according to the image data along the length direction thereof. If so, the start timing is settled on the basis of this.
In the image-forming apparatus according this embodiment, the damping wave is calculated on the basis of the positional measurement data, which is measured by the sheet position sensor 60, and the image data and the wobbling width is predicted. The start time is controlled on the basis of the prediction of the wobbling width. Specifically, it is possible to reduce an amount of waste sheet because it is determined that the image can be soon formed from the start of the conveyance of the roll sheet 18 if the length of the image 80 according to the image data along the width direction thereof is shorter than that of the image 80 according to the image data along the length direction thereof. On the other hand, it is determined that the image can be formed when the wobbling width becomes small if the length of the image 80 according to the image data along the width direction thereof is longer than that of the image 80 according to the image data along the length direction thereof so that it is possible to maintain an image quality without any protrusion of the image from the roll sheet 18.
Although a case where the control portion 70 controls the image-forming portion 78 to start forming the image when it is determined that the image can be stably formed has been described, the control portion 70 can control the image-forming portion 78 to previously start an image-forming preparation operation before the damping vibration of the roll sheet 18 along the width direction thereof converges. Namely, the exposing portion exposes a surface of each of the photosensitive drums 46 to form an electrostatic latent image thereon. The toner images corresponding to the electrostatic latent images are transferred to the intermediate transfer belt 47. These operations are performed before the damping vibration of the roll sheet 18 along the width direction thereof actually converges. When reaching the stable time when the damping vibration of the roll sheet 18 along the width direction thereof converges, the toner images transferred to the intermediate transfer belt 47 are directly transferred to the roll sheet 18 to form the image. Thus, the control portion 70 finishes forming the image on the roll sheet 18. According to this embodiment of the invention, it is possible to substantially reduce an amount of waste sheet.
Although the preferable embodiments of this invention have been described with reference to the drawings, various kinds of variations and/or modifications may be applied thereto without deviating from the gist of this invention. For example, the printer may be, in addition to the electrophotographic printer, an ink jet printer, a dot impact printer and the like, as far as they use a sheet of continuous paper.
Although the cases where the roll sheet 18 is used as the sheet of continuous paper have been described in the preferable embodiments, the invention can be applied to other sheet of continuous paper such as a performed form sheet. This invention can be applied to not only paper but also printable (continuous) recording medium such as filmed recording medium.
According to this invention, it is possible to provide the image-forming apparatus with an application which can be implemented by a computer as the programs for the preferable embodiments. These programs for the preferable embodiments may be installed as a function of a part of various kinds of applications implemented on a personal computer.
The terms and expressions which have been employed in the foregoing description are used therein as terms of description and not of limitation, and these are no intention, in the use of such terms and expressions, of excluding equivalent of the features shown and described or portions thereof, it being recognized that the scope of the invention is defined and limited only by the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-265953 | Dec 2014 | JP | national |
| 2015-029530 | Feb 2015 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20060170720 | Akase | Aug 2006 | A1 |
| 20080007800 | Yamamoto | Jan 2008 | A1 |
| 20120240803 | Sato | Sep 2012 | A1 |
| 20160263915 | Gracia Verdugo | Sep 2016 | A1 |
| Number | Date | Country |
|---|---|---|
| H4-153675 | May 1992 | JP |
| 2007-091347 | Apr 2007 | JP |
| 2008-233286 | Oct 2008 | JP |
| 2008-233770 | Oct 2008 | JP |
| 2014-172200 | Sep 2014 | JP |
| Entry |
|---|
| Notification of Rejection Reason(s) mailed Jan. 6, 2017 for Japanese Patent Application No. 2015-029530, with English translation, 12 pages. |
| Notification of Rejection Reason(s) mailed Jan. 30, 2017 for Japanese Patent Application No. 2014-265953, with English translation, 6 pages. |
| Number | Date | Country | |
|---|---|---|---|
| 20160185142 A1 | Jun 2016 | US |
