The present application is based on Japanese Patent Application No. 2013-174746 filed on Aug. 26, 2013, the contents of which are hereby incorporated by reference.
The present disclosure relates to an image forming apparatus that comprises a manual tray mounted on an apparatus main body in an openable and closable manner.
Some image forming apparatuses allow manual paper-sheet feeding. In such image forming apparatuses, a manual tray for manual paper-sheet feeding is mounted on an apparatus main body in an openable and closable manner. And, it is impossible to perform the manual paper-sheet feeding when the manual tray is in the closed state, and by bringing the manual tray to the opened state, the manual paper-sheet feeding becomes possible.
The image forming apparatus, which allows the manual paper-sheet feeding, is additionally provided with a manual conveyance path for the manual paper-sheet feeding. One end of the manual conveyance path connects with an image forming portion that performs forming of a toner image and transferring of the toner image to a paper sheet. The other end of the manual conveyance path connects with the manual tray and is used as a paper-sheet feeding opening that accepts feeding of a papers sheet from the manual tray to the manual conveyance path. And, the paper-sheet feeding opening is closed by the manual tray when the manual tray is in the closed state, while the paper-sheet feeding opening is exposed when the manual tray is shifted to the opened state.
An image forming apparatus according to the present disclosure includes a manual paper-sheet feed portion. The manual paper-sheet feed portion is disposed on a side surface of an apparatus main body and feeds a recording medium to a conveyance path of the apparatus main body. The manual paper-sheet feed portion includes a manual tray, a feed opening, a feed roller, and a shutter. The manual tray is mounted on the apparatus main body in an openable and closable manner, and allows, in the opened state, to load the recording medium thereon. The feed opening is exposed in the opened state of the manual tray and accepts the feeding of the recording medium from the manual tray to the conveyance path. The feed roller is disposed at the feed opening, comes into contact with the recording medium from above the recording medium placed on the manual tray, rotates in one direction in the contact state with the recording medium and thereby feeds the recording medium to the conveyance path via the feed opening. The shutter is disposed so as to shield the feed opening. And, the shutter is disposed on both sides in a shaft direction of a rotary shaft of the feed roller, one end portion of the shutter is disposed above the manual tray, the shutter is rotatably supported along a feed direction with the one end portion used as a pivot; at a shielding position to shield the feed opening, when the feeding of the recording medium to the conveyance path is started by the feed roller, the shutter swings toward a downstream side in the feed direction to open the feed opening; when an upstream-side end portion, in the feed direction, of the recording medium passes through the feed opening, the shutter swings toward the upstream side in the feed direction to return to the shielding position.
These and/or other aspects and advantages of the invention will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
(Whole Structure of Image Forming Apparatus)
As shown in
Specifically, the image forming apparatus 100 comprises: a paper-sheet feed portion 101; a paper-sheet carry portion 102; a toner image forming portion 103; a transfer portion 104; a fixing portion 105; and a manual paper-sheet feed portion 106. Besides, the image forming apparatus 100 comprises, as a conveyance path for carrying the paper sheet P, a main conveyance path 110, a reverse conveyance path 120 and a manual conveyance path 130.
The paper-sheet feed portion 101 includes a pickup roller 11 and a pair of paper-sheet feed rollers 12, and feeds the paper sheet P stored in a paper-sheet cassette 13 to the main conveyance path 110. The paper-sheet carry portion 102 includes a plurality of pairs of carry rollers 21, carries the paper sheet P fed to the main conveyance path 110 in an order of a transfer nip and a fixing nip to eject the paper sheet P to an ejection tray 22.
Besides, the paper-sheet carry portion 102 includes a plurality of pairs of rollers 23 that reversely carry the paper sheet P along the reverse conveyance path 120. Further, the paper-sheet carry portion 102 includes a plurality of pairs of rollers 24 for manual feeding that carry the paper sheet P along the manual conveyance path 130.
The toner image forming portion 103 includes: a photo-sensitive drum 31; an electrification device 32; a development device 33; a drum cleaning device 34; and a light exposure device 35, and forms toner images of respective colors of black, yellow, cyan, and magenta. In the meantime, the toner image forming portion 103 is divided into mechanism portions 30Bk, 30Y, 30C, and 30M that correspond to the respective colors. And, each of the mechanism portions 30Bk, 30Y, 30C, and 30M has one set of the photo-sensitive drum 31, the electrification portion 32, the development device 33, and the drum cleaning device 34, and forms the corresponding-color toner image. In the meantime, the color toners are stored in toner containers 36Bk, 36Y, 36C, and 36M, respectively.
The transfer portion 104 includes an intermediate transfer belt 41, a primary transfer roller 42, and a secondary transfer roller 43, and transfers the toner image formed by the toner image forming portion 103 to the paper sheet P. The intermediate transfer belt 41 is mounted by a drive roller 44 and a driven roller 45. The primary transfer roller 42 is disposed inside the intermediate transfer belt 41 and cooperates with the photo-sensitive drum 31 to sandwich the intermediate transfer belt 41. The secondary transfer roller 43 is disposed to oppose the drive roller 44 via the intermediate transfer belt 41, and cooperates with the intermediate transfer belt 41 to form a transfer nip.
The fixing portion 105 includes a heat roller 51 and a pressurization roller 52, heats and pressurizes the toner image transferred to the paper sheet P to fix the toner image. The heat roller 51 incorporates a heat generation source. The pressurization roller 52 comes into tight contact with the heat roller 51 and cooperates with the heat roller 51 to form a fixing nip.
Here, during an execution period of a one-side printing job, the paper sheet P undergoing the one-side printing is sent from the fixing nip to the ejection tray 22. On the other hand, during an execution period of a both-side printing job, the paper sheet P undergoing the one-side printing is sent from the fixing nip to the reverse conveyance path 120, and returned to an upstream-side position in the paper-sheet feed direction beyond the position of the transfer nip of the main conveyance path 110. And, the paper sheet P undergoing the one-side printing is carried along the main conveyance path 110 and passes again through the transfer nip and the fixing nip. At this time, the paper sheet P is reversed in the front and back; accordingly, the printing is applied to the back surface (not-printed surface) of the paper sheet P.
(Structure of the Manual Paper-Sheet Feed Portion)
As shown in
The paper-sheet feed roller 61 is disposed at a paper-sheet feeding opening 130P (which corresponds to a “feed opening”) that accepts feeding of the paper sheet P from the manual tray 71 to the manual conveyance path 130, and mounted on a rotary shaft 62 to rotate together with the rotary shaft 62. The rotary shaft 62 is rotatably supported by a frame 63. Besides, although not shown, the rotary shaft 62 is connected to a paper-sheet feeding motor via a gear and the like, and rotated by a drive force conducted from the paper-sheet feeding motor. And, during an execution period of manual paper-sheet feeding, the paper-sheet feed roller 61 comes into contact with the paper sheet P placed on the manual tray 71 from above the paper sheet P, the rotary shaft 62 rotates in an A direction (one direction) in the contact state with the paper sheet P, and also the paper-sheet feed roller 61 rotates in the A direction together with the rotary shaft 62. In this way, the paper sheet P placed on the manual tray 71 is sent in a paper-sheet feed direction (feed direction) by the paper-sheet feed roller 61 and fed to the manual conveyance path 130 via the paper-sheet feeding opening 130P.
The manual tray 71 includes a cover portion 72 and a paper-sheet guide portion 73. The cover portion 72 is mounted on the apparatus main body in an openable and closable manner (rotatably). And, although not shown, the cover portion 72 is closed along a side surface of the apparatus main body in the closed state. In the meantime, during this period, it is impossible to place the paper sheet P onto the manual tray 71.
When the cover portion 72 is shifted from the closed state to the opened state (state in
As shown in
Specifically, the lift plate 71 has an end portion 74a near the paper-sheet feeding opening 130P as a rotary end, and rotates to move the end portion 74a as the rotary end in an up-down direction. In this structure, the end portion 74a of the lift plate 74 ascends and descends. When the end portion 74a of the lift plate 74 ascends (rotates in the upward direction), the end portion 74a of the lift plate 74 approaches the paper-sheet feed roller 61 (see
For example, although not shown, a rear surface opposite to the paper-sheet placement surface of the lift plate 74 is provided thereon with a pushing member such as a coil spring or the like that pushes the lift plate 74 in the upward direction. And, before the execution of the manual paper-sheet feeding, the lift plate 74 is pushed downward countering the upward pushing force of the pushing member to make the end portion 74a of the lift plate 74 descend to the descent limit position. In other words, as shown in
On the other hand, during the execution period of the manual paper-sheet feeding, the downward pushing of the lift plate 74 is released, and the end portion 74a of the lift plate 74 is made to ascend by means of the upward pushing force of the pushing member. In other words, as shown in
In the meantime, as a pushing member for pushing the lift plate 74 downward, for example, an eccentric cam, which is rotated by a drive force conducted from the paper-sheet feeding motor (motor that rotates the paper-sheet feed roller 61), is used. In this case, the lift plate 74 is provided with a cam follower that comes into contact with the eccentric cam. In this way, it is possible to make the lift plate 74 ascend and descend in accordance with the rotation of the eccentric cam. Or, a motor for making the lift plate 74 ascend and descend may be disposed independent of the paper-sheet feeding motor.
The base 75 is provided with a pair of width adjustment cursors 76 that perform positioning of the paper sheet P in a width direction (direction perpendicular to the paper-sheet feed direction). The pair of width adjustment cursors 76 are disposed in the upstream side in the paper-sheet feed direction with respect to the lift plate 74, and mounted slidably in the width direction of the paper sheet P. Besides, the base 75 is provided with a separation pad 77 that alleviates double carrying of the paper sheet P. The separation pad 77 comes into tight contact with the paper-sheet feed roller 61 in the upstream side in the paper-sheet feed direction with respect to the lift plate 74 and thereby cooperates with the paper-sheet feed roller 61 to form a separation nip.
Further, the base 75 is provided with a stopper 78 (which corresponds to a “wall portion”) that performs positioning of the tip end (downstream-side end portion in the paper-sheet feed direction) of the paper sheet P placed on the manual tray 71. The stopper 78 is disposed in the downstream side in the paper-sheet feed direction with respect to the lift plate 74 and formed into a wall shape to rise in the upward direction. And, the tip end of the paper sheet P placed on the manual tray 71 comes into contact with the stopper 78, whereby the tip end of the paper sheet P is positioned. In the meantime, the paper-sheet feeding opening 130P is formed above the stopper 78.
(Structure of a Shutter Disposed at the Paper-Sheet Feeding Opening)
As shown in
The shutter 81 is a plate-like member that has a C shape, and has: a shielding portion 81a that extends in the width direction; contact portions 81b that extend downward from both ends of the shielding portion 81a; and fit-in portions 81c that extend upward from both ends of the shielding portion 81a (see
The shielding portion 81a of the shutter 81 is a portion that actually shields the paper-sheet feeding opening 130P, and is disposed above the end portion 74a of the lift plate 74. And, the shielding 81a of the shutter 81 shields (disposed at a shielding position to shield the paper-sheet feeding opening 130P) a gap of the paper-sheet feeding opening 130P when the lift plate 74 ascends. In other words, if the paper sheets P are placed on the lift plate 74, the shielding portion 81a shields a gap between the uppermost paper sheet P and an upper portion of the paper-sheet feeding opening 130P, while if the paper sheets P are not placed on the lift plate 74, the shielding portion 81a shields a gap between the end portion 74a of the lift plate 74 and the upper portion of the paper-sheet feeding opening 130P.
In the meantime, the shielding portion 81a of the shutter 81 allows the lift plate 74 to ascend and descend between the lower limit position of the lift plate 74 when the paper sheet P is fed to the manual tray 71 and the contact position where the paper sheet P comes into contact with the paler-sheet feed roller 61.
Here, if a lower end position of the shielding portion 81a of the shutter 81 becomes too low because of an assembly error and the like, the lift plate 74 comes into contact with the shielding portion 81a of the shutter 81 during the ascent period of the lift 74, so that the contact pressure between the paper sheet P on the lift plate 74 and the paper-sheet feed roller 61. In this case, there is a risk that faulty paper-sheet feeding such as idling of the paper-sheet feed roller 61 and the like occurs. Because of this, the lower end position of the shielding portion 81a of the shutter 81 is set at a position (position where a gap occurs between the shielding portion 81a of the shutter 81 and the end portion 74a of the lift plate 74) where the shielding portion 81a of the shutter 81 does not come into contact with the end portion 74a of the lift plate 74 when the lift plate 74 ascends to the position to come into contact with the paper-sheet feed roller 61.
The contact portion 81b of the shutter 81 extends downward beyond an upper end position of the end portion 74a of the lift plate 74 when the lift plate 74 descends to the lower limit position. In this way, when the shutter 81 tries to swing in the B direction from the position for shielding the paper-sheet feeding opening 130P, the contact portion 81b of the shutter 81 and the end portion 74a of the lift plate 74 come into contact with each other, so that the rotation of the shutter 81 in the B direction is limited. However, the contact portion 81b disposed on the shutter 81 becomes an obstacle when the contact portion 81b of the shutter 81 makes the lift plate 74 ascend. Accordingly, the end portion 74a of the lift plate 74 is provided with a cutout 74b (which corresponds to a “first cutout portion”) to avoid interference between the lift plate 74 and the contact portion 81b of the shutter 81 when the lift plate 74 is moving up and down. And, the rotation of the contact portion 81b of the shutter 81 in the B direction is limited by the contact portion 81b of the shutter 81 coming into contact with (going into) the cutout 74b of the lift plate 74.
The fit-in portion 81c of the shutter 81 is a portion into which a swing shaft 82 is fitted. The swing shaft 82 is mounted on the frame 63 and disposed in parallel with the rotary shaft 62 of the paper-sheet feed roller 61 at a position higher than the contact position where the tip end portion of the paper sheet P placed on the manual tray 71 and the paper-sheet feed roller 61 come into contact with each other. In the meantime, the fitting between the fit-in portion 81c of the shutter 81 and the swing shaft 82 is gap-fitting. In this way, the shutter 81 is supported rotatably in the A direction and B direction. In other words, the shutter 81 swings in the A direction when pushed in the paper-sheet feed direction, and when the pushing in the paper-sheet feed direction is released, the shutter 81 swings in the B direction to return to the original position (shielding position).
In the meantime, the stopper 78 for positioning the tip end of the paper sheet P placed on the manual tray 71 is disposed upright in the downstream side in the paper-sheet feed direction with respect to the contact portion 81b of the shutter 81. The stopper 78 is disposed upright at such a position; accordingly, the stopper 78 becomes an obstacle when the shutter 81 is swung in the A direction (it is impossible to open the paper-sheet feeding opening 130P that is shielded by the shutter 81). Accordingly, the stopper 78 is provided with a cutout 78a (which corresponds to a “second cutout portion”) to avoid interference between the stopper 78 and the contact portion 81b of the shutter 81 when the shutter 81 swings in the A direction (see
Next, with reference to
First, as shown in
Thereafter, as shown in
In this way, as shown in
As described above, the image forming apparatus 100 according to the present embodiment is the image forming apparatus 100 that comprises the manual paper-sheet feed portion 106 which is disposed on the side surface of the apparatus main body and feeds the paper sheet P (recording medium) placed manually to the manual conveyance path 130 (conveyance path), the manual paper-sheet feed portion 106 includes: the manual tray 71 that is mounted on the apparatus main body in an openable and closable manner and allows, in the opened state, to load the paper sheet P; the paper-sheet feeding opening 130P (feed opening) that is exposed in the opened state of the manual tray 71 to accept the feeding of the paper sheet P from the manual tray 71 to the manual conveyance path 130; the paper-sheet feed roller 61 (feed roller) that is disposed at the paper-sheet feeding opening 130P, comes into contact with the paper sheet P placed on the manual tray 71 from above the paper sheet P, rotates in the A direction (one direction) in the contact state with the paper sheet P and thereby feeds the paper sheet P to the manual conveyance path 130 via the paper-sheet feeding opening 130P; and the shutter 81 that is disposed at the paper-sheet feeding opening 130P so as to shield the paper-sheet feeding opening 130P. And, the shutter 81 is disposed on both sides in the shaft direction of the rotary shaft of the paper-sheet feed roller 61, one end portion of the shutter is disposed above the manual tray 71, the shutter is supported rotatably in the A direction and the B direction with the one end portion used as a pivot; at the shielding position so as to shield the paper-sheet feeding opening 130P, when the paper-sheet feeding to the manual conveyance path 130 is started by the paper-sheet feed roller 61, the shutter swings in the A direction to open the paper-sheet feeding opening 130P; when the rear end of the paper sheet P passes through the paper-sheet feeding opening 130P, the shutter swings in the B direction to return to the position (shielding position) so as to shield the paper-sheet feeding opening 130P.
In the structure of the present embodiment, the shutter 81 is disposed so as to shield the paper-sheet feeding opening 130P of the manual conveyance path 130 for carrying the paper sheet P placed on the manual tray 71. In this way, even if a job is executed with the manual tray 71 kept in the opened state (with the paper-sheet feeding opening 130P exposed), it is possible to alleviate an operation sound, which occurs in the apparatus, leaking from the paper-sheet feeding opening 130P to outside of the apparatus. In other words, it is possible to alleviate a noise level during the job execution period becoming high.
In the meantime, the shutter 81 disposed so as to shield the paper-sheet feeding opening 130P is supported rotatably in the A direction and the B direction with the position, which is higher than the contact position where the paper-sheet feed roller 61 and the paper sheet P come into contact with each other, used as the pivot. And, when the paper-sheet feeding to the manual conveyance path 130 is started by the paper-sheet feed roller 61, the shutter swings in the A direction to open the paper-sheet feeding opening 130P; when the rear end of the paper sheet P passes through the paper-sheet feeding opening 130P, the shutter swings in the B direction to return to the position so as to shield the paper-sheet feeding opening 130P. Accordingly, even if the shutter 81 is disposed so as to shield the paper-sheet feeding opening 130P, the feeding of the paper sheet P from the manual tray 71 to the manual conveyance path 130 is not discouraged by the shutter 81.
Besides, in the present embodiment, as described above, at the shielding position, the shutter 81 is disposed to oppose the tip end of the paper sheet P; when the paper-sheet feeding to the paper-sheet conveyance path 130 is started by the paper-sheet feed roller 61, the shutter comes into contact with the tip end of the paper sheet P to be pushed and thereby swings in the A direction to open the paper-sheet feeding opening 130P; when the contact between the shutter 81 and the rear end of the paper sheet P passing through the paper-sheet feeding opening 130P is released, the shutter swings, by means of its weight, in the B direction to return to the position so as to shield the paper-sheet feeding opening 130P. According to this structure, it is not necessary to additionally dispose a drive source such as a motor or the like for rotating the shutter 81 and a drive force conductive mechanism for conducting the drive force to the shutter 81. Because of this, it is possible to alleviate the number of components increasing and the structure becoming complicated. Besides, it is also possible to alleviate the cost increase.
Besides, in the present embodiment, as described above, the manual paper-sheet feed portion 106 includes the swing shaft 82 that is disposed in parallel with the shaft direction of the rotary shaft of the paper-sheet feed roller 61 at the position higher than the contact position where the paper-sheet feed roller 61 and the paper sheet P come into contact with each other. And the shutter 81 includes, at the one end portion, the fit-in portion 81a into which the swing shaft 82 is fitted, the fit-in portion 81a is rotatably fitted into the swing shaft 82, whereby the shutter is supported rotatably in the A direction and the B direction. According to this structure, it is possible to easily swing the shutter 81 in the A direction and the B direction.
Besides, in the present embodiment, as described above, the manual paper-sheet feed portion 106 includes the lift plate 74 that is disposed at the paper-sheet feeding opening 130P of the manual tray 71. The lift plate 74 is supported in an ascendable and descendible manner with the upstream-side portion in the paper-sheet feed direction used as the pivot, and ascends to lift and make the tip end portion of the paper sheet P placed on the manual tray 71 come into contact with the paper-sheet feed roller 61. And, both end portions of the shutter 81 are each provided with the contact portion 81b that extends downward beyond the upper end position of the end portion 74a of the lift plate 74 near the paper-sheet feeding opening 130P when the lift plate 74 descends to the lower limit position. According to this structure, when the lift plate 74 ascends from the lower limit position, the shutter 81 neither swing in the B direction nor come onto the lift plate 74. In other words, a disadvantage, in which the shutter 81 blocks the end portion 74a of the lift plate 74 to discourage the ascent of the lift plate 74, does not occur.
Besides, in the present embodiment, as described above, the end portion 74a of the lift plate 74 near the paper-sheet feeding opening 130P is provided with the cutout 74b (first cutout portion) that avoids the interference with the contact portion 81b of the shutter 81. According to this structure, the contact portion 81b of the shutter 81 does not become an obstacle when the lift plate 74 ascends.
Besides, in the present embodiment, as described above, the paper-sheet feeding opening 130P is provided with the wall-like stopper 78 (wall portion) for positioning the tip end of the paper sheet P placed on the manual tray 71 in the downstream side in the paper-sheet feed direction with respect to the contact portion 81b of the shutter 81. And, the stopper 78 is provided with the cutout 78a (second cutout portion) that avoids the interference with the contact portion 81b of the shutter 81 when the shutter 81 swings in the A direction. According to this structure, even if the shutter 81 is provided with the contact portion 81b, the contact portion 81b of the shutter 81 does not come into contact with the stopper 78. In other words, it is possible to swing the shutter 81 in the A direction.
It should be considered that the embodiment disclosed this time is an example in all respects and is not limiting. The scope of the present disclosure is not indicated by the above description of the embodiment but by the claims, and all modifications within the scope of the claims and the meaning equivalent to the claims are covered.
For example, the drive force of the paper sheet-feed motor for rotating the paper-sheet feed roller 61 may be conducted to the shutter 81 as well, and the shutter 81 may be swung in the A direction by means of the drive force of the paper-sheet feeding motor. In the case where this structure is employed, although not shown, the shutter 81 is mounted on the rotary shaft and the paper-sheet feeding motor is connected to the rotary shaft via a torque limiter. Further, a stopper is disposed in the rotary route of the shutter 81 in the A direction. The disposition position of the stopper is the rotary position of the shutter 81 in the A direction when the paper-sheet feeding opening 130P is opened.
In this way, when the paper-sheet feeding motor rotates, the paper-sheet feed roller 61 rotates in the A direction to start the paper-sheet feeding, and the shutter 81 swings in the A direction ton open the paper-sheet feeding opening 130P. In other words, the paper sheet P is fed to the manual conveyance path 130 via the paper-sheet feeding opening 130P. And, when the shutter 81 swings somewhat in the A direction, the shutter 81 comes into contact with the stopper to stop the rotation in the A direction. During this period, thanks to a function of the torque limiter, the drive force of the paper-sheet feeding motor is not conducted to the rotary shaft of the shutter 81. Accordingly, an unnecessary load is not exerted on the drive mechanism that includes the paper-sheet feeding motor. In the meantime, to return the shutter 81 to the position so as to shield the paper-sheet feeding opening 130P by rotating the shutter 81 in the B direction, for example, a clutch is shut off to make the shutter 81 swings in the B direction by means of its weight.
Or, by additionally disposing a motor dedicated to the rotation of the shutter 81 and rotating the dedicated motor forward and backward, the shutter 81 may be swung in the A direction and the B direction. In this case, the torque limiter and the clutch become unnecessary. Besides, if a stepping motor is used as a motor dedicated to the rotation of the shutter 81, it is possible to detect the rotary position of the shutter 81 without disposing a position detection sensor for detecting the rotary position of the shutter 81.
Number | Date | Country | Kind |
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2013-174746 | Aug 2013 | JP | national |
Number | Name | Date | Kind |
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20020063374 | Takahashi | May 2002 | A1 |
20110001284 | Ohtsuki | Jan 2011 | A1 |
Number | Date | Country |
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2-13542 | Jan 1990 | JP |
2007-106573 | Apr 2007 | JP |
Number | Date | Country | |
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20150054213 A1 | Feb 2015 | US |