Image forming system with original feeding apparatus

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an image forming system having an original feeding apparatus, and more particularly, it relates to an image forming system, such as a copying machine, a laser beam printer and the like, having an original feeding apparatus for feeding a sheet original to a predetermined position, such as an image reading station, and for resting the sheet original thereon.
2. Related Background Art
In the past, as shown in FIGS. 10 and 21, original feeding apparatuses were divided into two groups.
FIG. 10 shows an original feeding apparatus of switch-back type wherein a sheet original is fed from a sheet tray 4 to an image reading station (platen 3) from an end B of the glass platen 3 and the sheet original is rested on the platen at a predetermined position. Thereafter, an image reading portion (optical system) of an image forming system is shifted to read the image, and then the sheet original is discharged from the end B of the glass platen and is stacked on the sheet tray again.
FIG. 21 shows an original feeding apparatus of a type wherein, similar to FIG. 10, a sheet original is fed to an image reading station (platen 3) from an end B of the glass plate 3 and the sheet original is rested on the platen at a predetermined position. After the image reading operation, the sheet original is discharged from the end B of the glass platen (switch-back type) or the sheet original is discharged from an opposite end C of the glass platen into a sheet path communicating with the sheet tray (closed-loop type). The closed-loop type or the switch-back type is selected in accordance with a size of the sheet original. In the original feeding apparatus of closed-loop type, after the image reading operation, the sheet tray is positioned horizontally or inclined slightly upward to facilitate the re-stacking of the sheet originals on the sheet tray 4.
In an original-through scanning mode in the conventional image forming system, as shown in FIGS. 10 and 11, after the sheet original P from the sheet tray 4 is rested on the glass platen 3 at any position, an optical system 213 is fixed, and the image reading is effected while discharging the sheet original P in a direction A.
However, there were the following drawbacks in performing the image formation process by the aforementioned conventional techniques.
In the switch-back type shown in FIG. 10, since the next sheet original P was rested on the platen 3 after the first sheet original P had been discharged from the platen, lengthy a time (referred to as "original exchange time" hereinafter) was required to discharge the first sheet original from the platen after the image reading operation and to set the next sheet original to be treated on the platen (corresponding to a time for feeding two sheet originals). In a high speed image forming system, since a copy sheet-to-copy sheet time (for example, a value obtained by dividing a distance between a trailing end of the first sheet and a leading end of the second sheet by a process speed) is shorter as the system is operated at higher speed, when "1 to 1" image formation (one image is formed on one sheet) is effected, if the sheet original exchange time is not smaller than the copy sheet-to-copy sheet time, it is impossible to make the productivity in the "1 to 1" image formation in the image forming system 100%. In the original feeding apparatus of the type shown in FIG. 10, since the sheet original exchange time was long, 100% productivity could not be achieved.
On the other hand, in the original feeding apparatus of the type shown in FIG. 21, although the sheet original can be fed by the switch-back mode as similar to FIG. 10 regarding a large size (for example, A3 size) sheet originals, a half size (for example, A4 size and the like) sheet original is treated by the closed-loop mode. As shown in FIG. 22, in the closed-loop path, after the image reading operation regarding the first sheet original, the next sheet original is rested on the image reading station. In the closed-loop type, since the sheet original exchange time is relatively short (a time required for feeding the sheet original by a distance corresponding to one sheet original plus a gap between two sheet originals), it is possible to exchange the sheet originals faster than the switch-back type shown in FIG. 10; but, if a further high speed operation is desired, since the feeding distance for the sheet original is already fixed or determined, the feeding speed must be increased. However, if the feeding speed is increased, controlling the stop position with high accuracy will become difficult, the potential to damage the sheet original will be increased when the sheet original is jammed, and the system will become larger and more expensive and louder because a large-sized motor must be used for the higher speed operation.
To avoid this, in order to perform the high speed image formation without using the high speed sheet original feeding, it is known to fix the image reading portion of the image forming system and to read the image while shifting the sheet original. When the original-through scanning is effected in the types shown in FIGS. 10 and 21, the image reading is performed while the sheet original is being fed from the end C to the end B of the glass platen.
In the type shown in FIG. 11, when the original-through scanning is effected, after the sheet original is fed onto the glass platen, the sheet original is shifted to the direction A, and meanwhile the image on the sheet original is read.
Further, in the apparatus shown in FIG. 10, a belt conveyor 7 is rotated in a direction E to feed the sheet original P onto the platen 3 and then is rotated in the reverse direction to return the sheet original to a direction D, thereby performing the switch-back feeding. Thus, a motor for driving the belt conveyor is rotated normally and then to the reverse for a short time.
However, in the conventional techniques, since there was the following relation between an original-to-original distance and a copy sheet-to-copy sheet distance in the original-stationary scanning mode and the original-through scanning mode, it was impossible to operate the apparatus at a high speed adequately.
Original-stationary Scanning Mode
When the original-to-original distance is l.sub.1 and the copy sheet-to-copy sheet distance is l.sub.2, l.sub.1 becomes greater than l.sub.2. Thus, in order to coincide the distances with each other, the copy sheet must be stopped for a longer time.
Original-through Scanning Mode
When the original-to-original distance is l.sub.3 and the copy sheet-to-copy sheet distance is l.sub.2, the relation l.sub.1 >l.sub.3 >l.sub.2 is established. Thus, l.sub.3 must be coincided with l.sub.2.
Accordingly, with the conventional arrangement, since the copy sheet-to-copy sheet distance l.sub.2 was constant, it was impossible to operate the apparatus at a high speed adequately.
SUMMARY OF THE INVENTION
The present invention aims to eliminate the above-mentioned conventional drawbacks, and an object of the present invention is to provide an image forming system having an original feeding apparatus, which can be operated at a high speed.
One feature of the present invention is to shorten a copy sheet-to-copy sheet distance in an original-through scanning mode smaller than that in an original-stationary scanning mode.
The other feature of the present invention is to set a copy sheet-to-copy sheet distance in registration with an original-to-original distance.
According to the above features of the present invention, by shortening the copy sheet-to-copy sheet distance, higher productivity than that of the copying machine can be achieved. For example, in the copying machine capable of obtaining 85 copies for one minute, when the original-through scanning mode is selected and the copy sheet-to-copy sheet distance is shortened, more than 85 copies can be obtained.

BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an elevational sectional view of an automatic original feeding apparatus according to a first embodiment of the present invention;
FIGS. 2 and 3 are elevational sectional views of the original feeding apparatus showing a condition that a sheet stack is shifted;
FIG. 4 is an elevational sectional view of the original feeding apparatus showing sheet original paths;
FIG. 5 is an elevational sectional view showing an arrangement of a drive system;
FIG. 6 is a partial elevational sectional view showing a main portion of an original tray;
FIG. 7 is a partial elevational sectional view of the original tray showing the function thereof;
FIG 8A and 8B are plan views of a bundle feeding drive portion;
FIG. 9 is an elevational sectional view of the original feeding apparatus showing the function thereof;
FIG. 10 is an elevational sectional view of a conventional automatic original feeding apparatus;
FIG. 11 is an elevational sectional view of the apparatus of FIG. 10 showing the function thereof;
FIGS. 12 and 13 are elevational sectional views of the original feeding apparatus showing the function thereof;
FIGS. 14A and 14B are elevational sectional views of a recycle lever portion;
FIG. 15 is a plan view of the recycle lever and a jogging mechanism;
FIG. 16 is a block diagram of an image forming system;
FIG. 17 is an elevational sectional view of an automatic original feeding apparatus according to a second embodiment of the present invention;
FIG. 18 is an elevational sectional view showing sheet paths;.
FIG. 19 is an elevational sectional view of an automatic original feeding apparatus according to a third embodiment of the present invention;
FIG. 20 is an elevational sectional view showing sheet paths;
FIGS. 21 and 22 are elevational sectional views of a conventional automatic original feeding apparatus;
FIG. 23 is a main flow chart according to the automatic original feeding apparatus of the present invention;
FIG. 24 is a flow chart for an original-through scanning mode;
FIG. 25 is a flow chart for a high speed double feed mode;
FIG. 26 is a flow chart for a normal switch-back mode;
FIG. 27 is a flow chart for a tray UP treatment;
FIG. 28 is a flow chart for a tray DOWN treatment;
FIG. 29 is a flow chart for a stack shifting (bundle feeding) treatment;
FIG. 30 is a flow chart for a right side separation treatment;
FIG. 31 is a flow chart for a right side sheet supply treatment;
FIG. 32 is a flow chart for a shift treatment;
FIG. 33 is a flow chart for a double feed intermittent sheet discharge treatment;
FIG. 34 is a flow chart for an original-through scanning treatment;
FIG. 35 is a flow chart for a continuous sheet discharge treatment;
FIG. 36 is a flow chart for a left side separation treatment;
FIG. 37 is a flow chart for a left side sheet supply treatment;
FIG. 38 is a flow chart for an intermittent sheet discharge treatment;
FIGS. 39 and 40 are flow charts for size check sub-routines;
FIG. 41 is a flow chart for a jogging treatment;
FIG. 42 is a flow chart for a sheet discharge jogging treatment;
FIG. 43 is a flow chart for a closed-loop sheet discharge jogging treatment;
FIG. 44 is an elevational sectional view of an automatic original feeding apparatus according to a fourth embodiment of the present invention;
FIG. 45 is an elevational sectional view of the original feeding apparatus showing the function thereof;
FIG. 46 is an elevational sectional view of a conventional original feeding apparatus;
FIG. 47 is an elevational sectional view of an automatic original feeding apparatus according to a sixth embodiment of the present invention;
FIG. 48 is an elevational sectional view of an automatic original feeding apparatus according to a sixth embodiment of the present invention;
FIG. 49 is an elevational sectional view of an automatic original feeding apparatus according to a seventh embodiment of the present invention;
FIG. 50 is a general elevational sectional view of a copying machine to which the present invention is applied;
FIG. 51 is a timing chart showing a distance between the sheets to be supplied;
FIGS. 52A and 52B are block diagrams, where FIG. 52A shows I/O of FIG. 52B, and FIG. 52B shows a relation between a regist drive control means and a wide belt drive control means; and
FIGS. 53A to 53E are schematic views showing the movement of the sheet original.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention will now be explained in connection with embodiments thereof with reference to the accompanying drawings.
In FIG. 1, an RDF 2 (recirculating document feeder according to the present invention), which is a sheet original feeding apparatus, has an upper original tray 4 below which a wide belt 7 wound around a drive roller 36 and a turn roller 37 is disposed. The wide belt 7 is abutted against a platen 3 of a copying machine 1 and serves to feed a sheet original P onto the platen 3 and rest the sheet original on the platen at a predetermined position and to discharge the sheet original from the platen 3.
Further, a pair of widthwise direction regulating plates 33 are arranged on the original tray 4 for sliding movement in a widthwise direction of the sheet original P and serve to regulate the widthwise direction of the sheet originals P stacked on the original tray 4, thereby ensuring the stable sheet original feeding and the registration of the sheet originals to be re-stacked on the original tray 4. The widthwise direction regulating plates 33 includes a jogging mechanism (described later) therein, which jogging mechanism serves to urge the sheet original P discharged on the original tray 4 (after the reading operation) against the original reference guide 33 one by one, thereby further enhancing the registration of the sheet originals. Further, the original tray 4 can be rocked around a pivot point 40 between positions shown in FIGS. 1 and 2 by means of an original tray lifting/lowering mechanism which will be described later.
Adjacent to the original tray 4, there are disposed a semi-circular sheet supply roller 5, and a stopper 21 which can be shifted in an up-and-down direction by a stopper solenoid 23. The sheet originals P set on the original tray 4 cannot be moved toward the downstream side by the protruding stopper 21.
When a copy condition is inputted by an operation portion of the copying machine 1 and a start key (not shown) is depressed, the stopper 21 is retracted to open a path for the sheet original P, with the result that the sheet original P is fed toward the downstream side by the sheet supply roller 5. In this case, a partition plate 22 connected to a partition plate motor 105 (FIG. 5) incorporated in the original reference guide 33 on the original tray is rotated to ride on an uppermost sheet original P, thus dividing or separating the non-treated originals from the treated originals.
At a downstream side of the s topper 21, there are arranged a convey roller 38 and a separation belt 6 which constitute a first separation portion. These elements 38, 6 are rotated in directions shown by the arrows to separate the sheet originals P fed from the original tray 4 and to feed the separated sheet original toward the downstream side. Further, a weight 20 is disposed above the stopper 21. When the sheet originals P on the original tray 4 are decreased and the remaining sheet originals cannot be fed toward the separation portion 6, 38 only by the feeding of the sheet supply roller 5, the weight 20 is lowered by a weight solenoid 109 (FIG. 5) to urge the remaining sheet originals P against the sheet roller 5, thereby increasing the feeding force of the sheet supply roller 5.
An original feeding path (a), (b), (c) is provided between the separation portion 6, 38 and the platen 3 (see FIG. 4); this original feeding path (a), (b), (c) is curved and is connected to a convey path on the platen 3, and, thus, serves to direct the sheet original P to the platen 3. Further, in the vicinity of the sheet supply roller 5, there is disposed an inlet sensor (optical sensor of permeable type) 23a, 23b (FIG. 2) for detecting the presence/absence of the sheet original P on the original tray 4.
At the left of a body of the RDF 2, there is arranged a large roller (turn roller) 10, and an original discharge path (e), (f) extending upwardly from the platen 3 to the original tray 4 and passing around the large roller 10 is provided (FIG. 4). Further, above the large roller 10, an original inversion (reverse rotation) path (l) is branched from the original discharge path (e), (f), which original inversion path serves to invert the front and back surfaces of the double-sided original (FIG. 4). A downstream end of this original inversion path (l) is joined to the original feeding path (b). Relay rollers 44 and discharge rollers 11 are disposed at a downstream side of the original discharge path (f) so that the sheet original P passing through the original discharge path (f) is discharged on the original stack (bundle) P on the original tray 4. The wide belt 7 disposed to feed the sheet original P onto the platen 3 and hold the original on the platen at the predetermined position, and to discharge the sheet original from the platen 3 after the reading operation. At a junction between the original feeding path (a), (b), (c) and the original inversion path (l), there is disposed a feed roller 9 which is normally stopped to form a loop in the reached sheet original P, thereby correcting the skew-feed of the sheet original. In the vicinity of and at an upstream side of the feed roller 9, there is disposed a sheet supply sensor (optical sensor of permeable type) 25a, 25b to detect a leading end and a trailing end of the sheet original P. This sensor can detect the sheet original P passing through either the original feeding path (a), (b), (c) or the original inversion path (l). Further, at a downstream side of the feed roller 9, there is disposed a regist sensor (optical sensor of permeable type) 39a, 39b for detecting the trailing end of the sheet original P. In the original discharge path (e), and below the large roller 10, a reverse rotation sensor (optical sensor of permeable type) 26a, 26b is disposed to detect the sheet original P discharged from the platen 3. In the original discharge path (f) between the large roller 10 and the discharge rollers 11, there is disposed sheet a discharge sensor (optical sensor of permeable type) 27a, 27b for detecting the sheet original P passing through the original discharge path (f) for discharge onto the original tray 4.
At a junction between the original discharge path (e), (f) and the original reverse rotation path (l), there is disposed a reverse rotation flapper 34 for switching the path, which flapper 34 is rocked between a position shown by the solid line and a position shown by the broken line (FIG. 5) by turning a reverse rotation flapper solenoid 110 (FIG. 5) ON or OFF, thereby switching the path.
Further, at the right of the body of the RDF 2, there is arranged a second original separating means for feeding the sheet original to the image reading station on the platen 3 from the right end of the glass platen, and a second original feeding path (h), (i), (j) (FIG. 4) is also provided.
In response to an up-and-down rocking movement of the original tray 4, which will be described later, the original tray 4 is rocked between an upper limit position shown in FIG. 1 and a lower limit position shown in FIG. 2. As shown in FIG. 2, when the original tray 4 is in the lower limit position, the original tray 4 becomes contiguous to a second semi-circular sheet supply roller 8 and a second separation portion (constituted by a convey roller 15 and a separation belt 14 which are rotated in directions shown by the arrows, respectively, to separate the sheet originals P supplied from the original tray 4 one by one and to feed the separated sheet original toward the downstream side.
In FIG. 6, the stopper 21 and an integral short arm 63 are pivotally mounted on a pivot pin 54, and a pin 54a formed on the arm 63 is engaged by a recess of an operation member 59 so that the stopper 21 is rocked in a position shown by the phantom line when the operation member 59 is rotated in a clockwise direction. The operation member 59, an intermediate portion of which is pivotally mounted on a pin, is biased toward an anti-clockwise direction by a tension spring 64 to abut against a stopper 57. A lower end of the operation member 59 is connected to the stopper solenoid 108 via a connection member 58.
The original tray 4 assumes the upper limit position or the lower limit position in accordance with the size of the sheet originals rested on the tray and the input condition of the image forming system. When the tray 4 reaches the lower limit position, the above-mentioned stopped 21 bundle-feeds the sheet originals P stacked on the tray 4 toward the second separation portion 14, 15 by a predetermined distance. A stopper slide 41 is shifted along guides 60, 61 (FIG. 6) formed on the tray 4 via rollers 46 by the rotation of an eccentric cam 43 (FIGS. 8A and 8B) transmitted to the slide via a link 42. A flag 53 for detecting a home position (FIGS. 6, 8A and 8B) is formed on the eccentric cam 43 rotated around a support shaft 57, and a sensor 45 of permeable type is associated with the flag. When the original tray 4 reaches the lower limit position, a sheet original stopper 19 is rocked around a pivot pin 31 by an original stopper solenoid 111 (FIG. 5) to receive the sheet originals P bundle-fed by a bundle feeding means. The sheet originals P to be bundle-fed are conveyed to a position where they are detected by an optical sensor 28a, 28b of permeable type (for detecting the sheet original) arranged in the vicinity of the upstream of the second separation portion (FIG. 3). When the bundle feeding is finished, the solenoid 111 is turned OFF and the sheet original stopper 19 is rested on the sheet originals P. At a downstream side of the second separation portion 14, 15, there are disposed second feed rollers 16 which serve to form a loop in a reached sheet original P, thereby preventing the skew-feed of the sheet original P. At an upstream side of and in the vicinity of the second feed rollers 16, there is disposed a second sheet supply sensor (optical sensor of permeable type) 30a, 30b for detecting the leading end and the trailing end of the sheet original P. Relay rollers 17 are arranged at a downstream side of the second feed rollers, and an optical sensor 18a, 18b of permeable type for detecting an end tip position of the sheet original P is arranged in the second original feeding path (j). By this image tip end sensor 18a, 18b, the timing of a sheet on which an image is to be formed in the image forming system is controlled.
Incidentally, when the lowermost sheet original is separated and fed by the rotation of the second convey roller 15, the following operation occurs:
(1) When the number of the image formation cycles inputted by the input key of the image forming system is 1 (one), as shown in FIG. 3, the sheet original stopper 19 remains to be rested on the sheet originals P, so that the sheet original discharged by the discharge rollers 11 is prevented from entering into the second separation portion.
(2) When the number of the image formation cycles inputted by the input key of the image forming system is n (plural), as shown in FIGS. 12 and 13, the sheet original stopper 19 is retarded upwardly until the sheet originals are circulated by (n-1) times. And, before the first sheet original during the n-th circulation is re-stacked on the original tray 4, the sheet original stopper 19 is rested on the sheet originals, thereby preventing this first sheet original from entering into the second separation portion. When the n-th circulation is completed, as shown in FIG. 9, the leading ends of the sheet originals P are regulated by the sheet original stopper 19. Thereafter, the original tray 4 is shifted upwardly to reach the upper limit position. Similarly, when the number of the image formation cycles is 1, the original tray 4 is also finally positioned as shown in FIG. 9.
Next, a drive system of the RDF 2 will be explained with reference to FIG. 5 showing motors and solenoids for driving various rollers and flappers.
In FIG. 5, a first separation motor 100 serves to drive the convey roller 38 and the separation belt 6 which constitute the first separation portion in the direction shown by the arrows, respectively. A belt motor 102 drives the drive roller 36 for driving the wide belt 7, and the rotation of the drive roller 36 is transmitted to the turn roller 37 via the wide belt 7. Further, a brake 112 is provided on a motor shaft of the belt motor 102, thereby ensuring the stop position of the wide belt 7.
A reverse rotation motor 101 serves to drive the large roller 10 and the discharge rollers 11. A second separation motor 103 serves to drive the convey roller 15 and the separation belt 14 (second separation portion) in the directions shown by the arrows in FIG. 1. A motor 104 serves to drive the second feed rollers 16 and the relay rollers 17.
Clock disks 100a, 101a, 102a, 103a, 104a each having a plurality of slits are provided on motor shafts of the respective motors, and clock sensors 100b, 101b, 102b, 103b, 104b are associated with the corresponding clock disks to generate pulses by recognizing the slits by means of optical sensors of permeable type. By clock-counting the rotations of the respective motors by the clock sensors 100b, 101b, 102b, 103b, 104b, the rotation amounts of the corresponding rollers can be measured, thereby detecting the shifting amount of the sheet original P.
The reverse rotation flapper solenoid 110 serves to rock the reverse rotation flapper 34. When the solenoid is turned OFF, the reverse rotation flapper 34 is in a position shown by the solid line so that the sheet original P passing through the original discharge path (e), (f) is discharged onto the original tray 4, and when the solenoid is turned ON, the flapper reaches a position shown by the broken line so that the sheet original passing through the original discharge path (e), (f) is directed to the original reverse rotation path (l).
The stopper solenoid 108 serves to drive the stopper in the up-and-down direction. When the solenoid is turned OFF, the stopper is protruded as shown (FIG. 6) to prevent the sheet original stack P on the original tray 4 from shifting toward the downstream side, and when the solenoid is turned ON, the stopper 21 is retracted downwardly to open the path for the sheet original P.
The weight solenoid 109 serves to rock the weight 20 in the up-and-down direction. When the solenoid is turned OFF, the weight is in a position as shown, and when the solenoid is turned ON, the weight 20 is lowered to urge the sheet originals P against the sheet supply roller 5, thereby increasing the feeding force of the sheet supply roller 5. The original stopper solenoid 111 serves to rock the original stopper 19. When the solenoid is turned OFF, the original stopper 19 is in the position shown by the solid line, and when the solenoid is turned ON, the original stopper is lifted to the position shown by the phantom line.
Next, the rocking movement of the original tray 4 will be explained.
A tray rock motor 107 is attached to a support member 55 (FIG. 1), and a cam member 49 secured to a motor output shaft of the tray rock motor is connected to a tray rock arm 48. A tray rock shaft 47 is engaged by an under surface of the original tray 4. The tray rock shaft 47 is engaged by a tip end of the tray rock arm 48, and the other end of the tray rock arm 48 is engaged by a tray rock arm shaft 67 so that, when the tray rock arm shaft 67 is rotated, the tray rock arm 48 is rocked between a position shown in FIG. 1 and a position shown in FIG. 2, thereby rocking the original tray 4 around the pivot point 40.
An upper limit switch 51 serves to detect the fact that the original tray 4 reaches the upper limit position, and a lower limit switch 52 serves to detect the fact that the original tray 4 reaches the lower limit position. The rotation of the tray rock motor 107 is controlled by the detection of the upper and lower limit switches 51, 52 actuated by a protruding portion 50 of the cam member 49.
Next, the bundle feeding means on the original tray 4 will be explained.
A stopper slide motor 106 (FIG. 5) serves to shift the stopper 21 in a direction A in FIG. 2. As shown in FIG. 3, the stopper 21 is returned to an original position after it conveys the sheet original stack (bundle) to the second separation portion 14, 15. Further, whenever the sheet original is discharged onto the original tray 4 by the discharge rollers 11, the stopper 21 pushes the trailing end of the discharged sheet original toward the second separation portion, thereby improving the registration of the sheet originals P on the original tray 4 in the feeding direction (FIGS. 12 and 13).
Next, a partition member for the original tray 4 will be explained with reference to FIG. 14.
In FIG. 14, on an output shaft 117 of a part it ion member motor 105 (FIG. 3), there are arranged a partition flag 119 freely supported in a rotational direction, and a partition lever 120 secured to the output shaft 117 in coaxial with the flag and adapted to rotatingly drive the partition flag 119. As shown, the partition flag 119 has a circumferential cut-out portion, and a partition member 22 made from the flexible material such as a polyester film, leaf spring or the like is secured to the circumference of the flag so that the partition member is rotated together with the partition flag 119 around the output shaft 117.
Further, since the gravity center of the partition flag 119 is near the partition member 22, when the partition flag is not driven by the partition lever 120, the partition flag is stopped, by its own weight, so that the partition member 22 is oriented vertically downwardly. A partition sensor 121 serves to determine the position of the partition member 22 by detecting the partition flag 119.
In FIG. 14A, when the sheet originals P are stacked on the original tray 4 in a full condition, since a distance between an end face of the sheet original stack P and an attachment root of the partition member 22 is short, and the resiliency of the partition member 22 is strong, the partition member 22 does not deform, and, as shown, is kept flat along the sheet original stack P.
In FIG. 14B, when the number of the sheet originals P stacked on the original tray 4 is few, if a conventional rigid partition member is used, since the partition member is stopped so that the free end of the partition member is contacted with the surface of the sheet original stack P, the partition member will be spaced apart from the surface of the sheet original stack at the end face of the stack. When the sheet original P is re-stacked on the partition member, the trailing end of the sheet original is struck against the partition member, with the result that the sheet original could not be re-stacked on the original tray 4. However, as shown in FIG. 14B, in this invention, since the partition member 22 is flexible, the partition member 22 gets to fit the surface of the original stack P by the driving force of the partition lever 120, with the result that the partition member becomes flat along the surface of the original stack as in the case where the sheet originals are stacked on the original tray in the full condition. Accordingly, since the partition member 22 closedly contacts with the surface of the original stack P even when many sheet originals or fewer sheet originals are rested on the original tray 4, even if the sheet originals are re-stacked on the partition member 22, the sheet originals are not struck against the partition member 22, with the result that the feeding of the sheet original P is not obstructed, thereby re-stacking the sheet originals P stably.
Next, the jogging mechanism will be explained with reference to FIG. 15 which is a plan view of the original tray 4.
A jogging guide 122 forms a part of the widthwise regulating plate 33a and is supported extendable and retractable with respect to the widthwise regulating plate 33a. On a surface of the jogging guide opposite to the sheet originals, there are formed link pins 126, 127 engaged by one of the ends of jogging links 123, 125, respectively. The other ends of the jogging links 123, 125 are engaged by a jogging lever 129 via lever pins 130, 131, respectively.
Further, the jogging lever 129 is connected to a jogging solenoid 132. Accordingly, when the jogging solenoid 132 is turned ON, the jogging guide 122 is actuated to urge the sheet originals P against the original reference guide 33; whereas, when the jogging solenoid 132 is turned OFF, the jogging guide 122 is separated from the end face of the original stack by a return spring 133. That is to say, whenever the sheet original P is re-stacked on the original tray 4 one by one, by repeating the ON/OFF of the jogging solenoid 132, it is possible to urge the sheet original p against the original reference guide 33 surely, thereby improving the registration of the sheet originals P on the original tray 4.
Further, a slide volume (not shown) is engaged by the widthwise regulating plate 33a, thereby obtaining the information regarding the widthwise direction of the sheet original rested on the original tray 4 in response to the shifting movement of the widthwise regulating member 33a.
In addition, as shown in FIG. 1, a sheet length detection sensor 68 is provided at a rear end of the original tray 4, which sensor (for example, optical sensor of permeable type) 68 serves to discriminate whether the sheet original is greater than a LTR size (216 mm) or not, for example. When it is judged that the sheet original is greater than the LTR size by the sheet length detection sensor 68, the sheet originals stacked on the original tray 4 are fed toward the first separation portion 6, 38. On the other hand, when it is judged that the sheet original is not greater than the LTR size by the sheet length detection sensor 68, then the information regarding the widthwise direction of the sheet original is obtained in response to the movement of the slide volume associated with the widthwise regulating member 33a, thereby determining whether the sheet original is A4 size, LTR size or not, for example. If the sheet original is A4 size or LTR size, the original tray 4 is lowered, thereby preparing the condition that the sheet originals can be fed toward the second separation portion 14, 15.
Further, it is judged whether the sheet original is to be fed by the first separation portion or the second separation portion on the basis of an image formation mode inputted to the image forming system.
When the sheet original is other than A4 size or LTR size, the sheet originals are fed from the first separation portion. When the sheet originals are fed from the first separation portion, since the original-stationary scanning mode is used, the optical system 152 is in a position D shown in FIG. 1, so that, when the sheet original is rested on the platen 3, the optical system is shifted to the right to scan the sheet original. On the other hand, when the sheet originals are fed from the second separation portion, since the original-through scanning mode is used, the optical system 152 is shifted to a position D" in FIG. 1 by a shifting means on the basis of the mode input and is fixed there.
Incidentally, the above-mentioned standard regarding the size of the sheet original is merely an embodiment of the present invention, and, thus, the reference value regarding the size of the sheet original may be appropriately selected.
Next, a second embodiment of the present invention will be explained.
As shown in FIGS. 17 and 18, in place of the second separation portion 14, 15, in a sheet path (a), (b), (c), (d) between the separation portion and the image reading station, there are provided a reverse rotation path (g), (h) and another sheet path (i), (j), (k) for directing the sheet original to the image reading station from the other end of the glass platen 3. Also in this case, it is possible to obtain the same advantages as those of the first embodiment, and to achieve the high speed operation and low noise.
Explaining in more detail, the sheet originals stacked on the original tray 4 are fed successively from the lowermost one by the separation portion 6, 38. When the normal mode is used (for example, when the sheet original is A3 size), the separated sheet original is passed through the sheet path (b), (c), (d) and is rested on the platen 3 at any position. Thereafter, the optical system of the image forming system is shifted to read the image. After the image reading operation is finished, the sheet original on the platen 3 is passed through the sheet discharge path (e), (f) and is re-stacked on the original tray 4.
When the high speed mode is used (for example, when the sheet original is A4 size and the "1 to 1" image formation is used), the separated sheet original is passed through the sheet paths (a), (g), (h), (i), (j), (k) to reach the image reading station from the other end of the glass platen 3. A reverse rotation portion 8, 14, 15 must inverse the sheet original at high speed to effect the copying operation at the high speed mode. In this case, there is provided a control means for permitting the reading of the sheet original by the original-stationary scanning mode while fixing the optical system of the image forming system.
With this arrangement, it is possible to obtain the same advantages as those of the first embodiment and to achieve the high speed operation; but, there are the following drawbacks:
(1) Since the sheet path is long, the first copy time is slow;
(2) Since the sheet path is long, the reliability of the sheet feeding process (jam rate, skew-feed rate, lateral regist rate) is worsened; and
(3) Since a distance between the sheet originals must be reduced during the switch-back of the sheet original, high speed inversion or reverse rotation (switch-back) is required, and, accordingly, noise is increased and a high speed motor is required, thereby making the image forming system larger and more expensive.
Next, a third embodiment of the present invention will be explained with reference to FIGS. 19 and 20.
This embodiment improves the second embodiment. That is, in order to avoid the high speed switch-back inversion, an intermediate tray 140 is provided. The sheet originals stacked on the original tray 4 are separated one by one from the lowermost one by means of the separation portion. When the high speed mode is used, the separated sheet original is passed through the sheet path (a), (g), (h) to discharge onto the intermediate tray 140. Then, the sheet original is immediately pinched between switch-back rollers 16, 116 and is fed to pass through the sheet path (i), (j), (k), thereby conveying the sheet original to the image reading station. Also with this arrangement, it is possible to obtain the same advantages as those of the first embodiment and to achieve the high speed operation, low noise and compactness of the image forming system.
Unlike to the second embodiment, this arrangement does not require the high speed switch-back inversion. Accordingly, since the trailing end of the sheet original discharged on the intermediate tray is pinched by the switch-back rollers to be fed to the next sheet path, it is possible to feed the sheet original while maintaining the distance between the sheet original and the next sheet original properly. Thus, since the sheet original can always be fed at a constant speed, the high speed motor is not required and the reverse rotation of the motor is also not required, thereby facilitating control of the system. However, since the sheet path is long in comparison with that of the first embodiment, the reliability of the sheet feeding process is worsened and the first copy time is slow, as in the second embodiment.
Next, a fourth embodiment of the present invention will be explained with reference to FIG. 48.
In the aforementioned embodiments, while the exposure mode of the image forming system 1 is switched on the basis of the condition that the sheet originals P are rested on the original tray 4, in this embodiment, the image forming system includes a mode switching means 270 for selecting one of two modes, i.e., an original-stationary exposure mode wherein the sheet original is fixed and the optical system is shifted to expose the original and an original-through exposure (scanning) mode wherein the optical system is fixed at a predetermined position and the sheet original is exposed while shifting the sheet original. The exposure mode is switched by the mode switching means on the basis of the condition of the sheet originals on the original tray (size, double-sided reading or enlargement/reduction or the like. The mode switching means 270 may be a push-button switch or may be a dip switch. Even if the original-through scanning mode is selected, when the size of the sheet original is other than A4 or when the both-sided reading is used or when the enlargement or contraction is selected, the original-stationary scanning mode is preferred.
In the above fourth embodiment, while the mode switching means 270 is arranged on an operation display on the image forming system, for example, such mode switching means may be arranged on an inner surface of a front cover of the image forming system and may be normally set to a predetermined exposure mode (for example, the original-through scanning exposure mode wherein the copy productivity is high and the noise is low), and may be switched to the other mode (for example, the original-stationary scanning exposure mode) when a particular case occurs (for example, one of the modes cannot be operated due to the malfunction). On the basis of the frequency of use, one of the modes is selected.
Further, the exposure mode switching means may be disposed in the vicinity of the sheet original stacking position of the sheet feeding apparatus 2.
RDF Control system (FIG. 16)
FIG. 16 is a block diagram showing a control system of the recirculating document, feeder (original feeding apparatus) according to the present invention. The control system mainly includes a one-chip microcomputer (CPU) 201 incorporating a ROM and a RAM therein, and signals from the various sensors are inputted to input ports of the microcomputer 201. Further, the slide volume for detecting the width of the sheet original is connected to an A/D converter terminal of the microcomputer 201 so that the value of the slide volume can be detected continuously at 255 steps. Further, output ports of the microcomputer 201 are connected to various loads via drivers. Particularly, the belt motor 112 is connected to the microcomputer via a conventional PLL circuit and a reversible driver. A rectangular wave signal having any frequency is inputted from a rectangular wave output terminal GEN of the microcomputer 201 to the PLL circuit, so that the belt motor 112 and accordingly the peripheral speed of the wide belt 7 can be appropriately changed by varying the frequency of the signal.
Further, the communication of the control data is effected between the microcomputer 201 and the image forming system via a communication IC 202. The data to be received include original-through scanning data (v), original feeding mode data such as one-sided/both-sided/original-through scanning, original supply trigger, original exchange trigger and original discharge trigger, and the data to be sent include operation completion signals for original supply, original exchange and original discharge, detected original size data, last original signal indicating an end of the original stack (bundle), and image tip signal for the original-through scanning. Furthermore, a control sequence (control program) as shown in FIG. 23 and so on is previously stored in the ROM, and the various inputs and outputs are controlled on the basis of the control sequence.
(Main Flow)
Next, the operation of the original feeding apparatus will be explained with reference to a main flow shown in FIG. 23.
The first inlet sensor 23 detects whether the sheet originals are set or not. When the copy key on the operation portion of the image forming system is depressed (main 2), the operation is started (main 1). In this case, it is judged whether the sheet length sensor 68 is turned OFF (main 3). If affirmative (A4 size or LTR size), the copy mode fed from the image forming system is discriminated (main 4). If the original-through scanning mode is selected, the program goes to a main 5 where a series of copy treatments is effected with the original-through scanning mode which will be described later and the operation is finished.
In the main 3, if the negative is indicated (size other than A4 or LTR size), the program goes to a main 8 where a series of copy treatments are performed with a normal switch-back mode which will be described later. In the main 4, if negative (not original-through scanning mode), the program goes to a main 6 where it is judged whether it is possible to perform a high speed sequence mode wherein two sheet originals are rested on the platen and the copy treatment is effected regarding the two sheet originals simultaneously (in this embodiment, a one-sided original copy mode corresponds to the high speed sequence mode); if affirmative (high speed sequence mode), the program goes to a main 7 where a series of copy treatments is performed with the high speed sequence mode and then the operation is finished. In the main 6, if negative (not high speed sequence mode), the program goes to the main 8.
In this example, while the mode selection on the basis of the original size was regulated in the feeding direction by the ON/OFF of the sheet length detection sensor 68, as mentioned above, the mode selection on the basis of the original size may be regulated in combination with the above sheet length detection sensor and the original width detection means comprised of the slide volume (not shown) attached to the original tray.
(Original-through Scanning Mode)
Next, the original-through scanning mode will be explained with reference to FIG. 24.
A tray down treatment (described later) is effected to shift the original tray to the lower limit position (draftmd 1), and, further, an original bundle feeding treatment (described later) is effected to shift the original bundle (stack) to the right (draftmd 2). Thereafter, a right side separation treatment (described later) is effected to separate only the lowermost sheet original from the bundle (draftmd 3). Then, an original-through scanning treatment wherein the original image is read while fixing the optical system of the image forming system at the predetermined position is started (draftmd 5). Then, when the trailing end of-the sheet original is detected by the image tip end sensor 18 (draftmd 6), the end of the original bundle is detected by the original partition sensor 121 (draftmd 7). If not the final original, a continuous sheet discharge treatment (described later) is started to return the sheet original to the original tray (draftmd 8) and then the program returns to the draftmd 3, thus repeating the treatments.
On the other hand, in the draftmd 7, if the final original, a continuous sheet discharge treatment is effected (draftmd 9), and then a tray up treatment (described later) is effected to return the original tray to the upper limit position (draftmd 10), and the series of treatments are ended.
In this case, when a length of the sheet original in the feeding direction is l (mm), as shown by D" in FIG. 4, the optical system 152 (which will be described later in more detail in connection with FIG. 50) of the image forming system is disposed at a downstream side (in the clockwise direction) of and separated from the relay rollers 17 by a distance greater than l (mm). The control of the position of the optical system may be effected by a conventional stepping motor or may be effected by a suitable mechanical stopper arrangement. Further, in this mode, the belt motor is always turned ON, thereby eliminating the variation in the belt shifting speed due to the building-up feature of the motor.
In this way, since the sheet original is fed only by the feeding force of the belt conveyor, it is possible to feed or shift the sheet original on the platen always at a constant speed, and, since the motor is always rotating at the steady state, when the image information is read by the optical system, the sheet original being shifted at the constant speed is read, thereby obtaining the good image without the image discrepancy, image elongation and/or image contraction.
(High Speed Sequence Mode)
Next, the high speed sequence mode (high speed double feed mode) will be explained with reference to FIG. 25.
A tray down treatment (described later) is effected to shift the original tray to the lower limit position (doublemd 1), and, further, an original bundle feed treatment (described later) is effected to shift the original bundle P to the right (doublemd 2). Thereafter, a right side separation treatment (described later) is effected to separate only the lowermost sheet original from the bundle (doublemd 3). Then, a right side sheet supply treatment is effected to rest the sheet original on the right end portion of the platen (doublemd 4). Thereafter, the end of the original bundle is detected by the original partition sensor 121 (doublemd 6). If not the final original, the right side separation treatment (doublemd 7) and the right side sheet supply treatment (doublemd 8) are effected again, and then an original shift treatment is effected to shift the sheet original on the platen leftwardly and at the same time to rest a next sheet original (waiting in the vicinity of the relay rollers 17) on the right end portion of the platen (doublemd 9). Thereafter, an optical system shift original scanning treatment is effected to read the original image while shifting the optical system of the image forming system (doublemd 10). After this treatment is finished, an intermittent sheet discharge treatment is effected to return the sheet original to the original tray (doublemd 11), and then the program returns to the doublemd 6, thereby repeating the treatments.
On the other hand, in the doublemd 6, if the final original, the shift treatment is effected (doublemd 12) and then the optical system shift original scanning treatment is effected (doublemd 13). Thereafter, the double feed intermittent sheet discharge treatment is effected (doublemd 14), and then a tray up treatment (described later) is effected to return the original tray to the upper limit position (doublemd 15), and the series of treatments are ended.
(Normal Switch-back Mode)
Next, the normal switch-back mode will be explained with reference to FIG. 26.
A left side separation treatment (described later) is effected to separate the lowermost sheet original from the original bundle P (swmd 1). When this treatment is completed, a left side sheet supply treatment (described later) is effected to rest the sheet original on the platen (swmd 2). Thereafter, an optical system shift original scanning treatment is effected to scan the original image while shifting the optical system of the image forming system (swmd 3). Then, the end of the original bundle is detected by the original partition sensor 121 (swmd 4). If not the final original, an intermittent sheet discharge treatment (described later) is started to return the sheet original to the original tray (swmd 5), and then the program returns to the swmd 1, thereby repeating the treatments. On the other hand, in the swmd 4, if the final original, the intermittent sheet discharge treatment is effected (swmd 6), and the series of treatments are ended.
(Tray Up Treatment)
The tray up treatment by means of the RDF will be explained with reference to FIG. 27.
In order to lift the original tray up to the position shown in FIG. 1, the tray rock motor 107 is driven until the upper limit switch 51 is activated. When the upper limit switch 51 is activated, the tray rock motor 107 is stopped.
(Tray Down Treatment)
The tray down treatment by means of the RDF will be explained with reference to FIG. 28.
In order to lower the original tray up to the position shown in FIG. 2, the tray rock motor 107 is driven until the lower limit switch 52 is activated. When the lower limit switch 52 is activated, the tray rock motor 107 is stopped.
(Bundle Feed Treatment)
The bundle feed treatment will be explained with reference to FIG. 29.
In the bundle feed treatment, the sheet original stopper solenoid 111 is turned ON to shift the original bundle on the original tray from the first sheet supply side to the second sheet supply side, and the stopper slide motor 106 is also turned ON (orgsfeed 1). Thereafter, as mentioned above, the original bundle is fed by the stopper unit by detecting ON/OFF of the original bundle home position sensor 45 (orgsfeed 2). Then, the sheet original stopper solenoid 111 and the stopper slide motor 106 are turned OFF, thereby finishing the treatment (orgsfeed 3).
(Right Side Separation Treatment)
The right side separation treatment will be explained with reference to FIG. 30.
In the right side separation treatment, if the first original (rsepa 1), the partition member motor 105 is turned ON to drive the partition member for detecting the end of the original bundle P, and at the same time, the second separation motor 100 is also turned ON to treat the original bundle P (rsepa 2). Further, a jogging treatment (described later) is effected to effect the registration of the original bundle P in the widthwise direction (rsepa 3). Thereafter, when the jogging treatment is finished, the lowermost sheet original separated from the original bundle is passed through the sheet path (h). When the second sheet supply sensor detects the leading end of the sheet original (rsepa 4), the speed control for reducing the driving speed of the second separation motor 100 is effected, and a separation loop timer is started (rsepa 5). When the time set by the timer is elapsed (rsepa 6), the second separation motor 100 is turned OFF (rsepa 7), with the result that, since the leading end of the sheet original is abutted against the nip between the feed rollers at a low speed, it is possible to prevent the damage of the leading end of the sheet original and to reduce the collision noise. Further, when a predetermined loop is formed in the sheet original, the latter is stopped. In this way, even if the skew-feed of the sheet original occurs in the separation operation, such skew-feed is corrected.
(Right Sheet Supply Treatment)
The right sheet supply treatment will be explained with reference to FIG. 31.
In the right sheet supply treatment, the convey motor 104 is turned ON to drive the pair of feed rollers 16 and the pair of relay rollers 17 and to convey the sheet original from the sheet path (h) to the sheet path (i), and at the same time, a size check 2 counter capable of counting on the basis of the clock signals from the convey motor 104 is started (rent 1). At the same time when the trailing end of the conveyed sheet original has passed through the second sheet supply sensor 30 (rent 2), the size 2 check counter is stopped (rent 3). The original size is discriminated by a size check 2 treatment (FIG. 39) on the basis of the data of the counter. Then, when the leading end of the sheet original is detected by the image tip end sensor 18 (rent 4), the belt motor reverse rotation is ON to feed the sheet original to the sheet path (k). When the trailing end of the sheet original is detected by the image tip end sensor 18 (rent 6), a regist 2 counter capable of counting on the basis of belt clock 102 to turn the convey motor 104 OFF and to stop the sheet original at the predetermined position on the platen (where the trailing end of the sheet original coincides with the position D' in FIG. 4) is started (rent 7). When the regist 2 counter is ended (rent 8), the belt motor is turned OFF and the brake is turned ON, thereby stopping the sheet original with high accuracy (rent 9).
(Shift Treatment)
The shift treatment will be explained with reference to FIG. 32.
In the shift treatment, the belt motor 112 is turned ON to drive the wide belt 7 in reverse and to shift the sheet original in the sheet path (k), (d), and a shift counter capable of counting on the basis of the belt clock 102 to stop the sheet original at the predetermined position on the platen is started (mv 1). When the shift counter ended (mv 2), the belt motor is turned OFF and the brake is turned ON, thereby stopping the sheet original with high accuracy (mv 3).
In this case, when the length of the sheet original in the feeding direction is l (mm), a distance between the high speed double feed reference rest position (D') and the leading end of the waiting next sheet original is l gap (mm) (FIG. 4) and a distance between the original fixing rest reference position (D) (where the original scanning is effected while stopping the leading end of the sheet original at the position D) and the high speed double feed reference rest position (D') is L (mm) (FIG. 4), the shift amount obtained by the shift counter can be indicated by the following equation:
Shift amount .DELTA.=L-(2.times.l+l gap).
The above equation regarding the shift amount of the shift counter will be explained in mode detail. In the original treatment in this mode, the distance between the sheet originals is adjusted by the relay rollers 17 (although not described in detail in the specification, the paired relay rollers serve like as regist rollers). That is to say, when the trailing end of the first sheet original is positioned at the position D' by shifting the first original by the predetermined clocks after the sheet original has been detected by the image tip end sensor 18, the next sheet original is previously shifted until the leading end of the next sheet original reaches the relay rollers 17 (while stopping the first sheet original) (or, the next sheet original is waiting at a position where the leading end of the next sheet original is protruded from the nip between the relay rollers by predetermined clocks, but not exceeding the image tip end sensor 18).
In this point, the distance between the leading end of the next sheet original and the position D' is l gap (mm). When the distance l gap between the first sheet original and the next sheet original is adjusted, the sheet originals are shifted with the control for driving the wide belt 7 and the relay rollers 17 at the same peripheral speed, and, when the trailing end of the next sheet original is positioned at the position D', the sheet originals are stopped. In this case, since the distance between the first sheet original and the next sheet original is l gap, a distance between the leading end of the first sheet original and the trailing end of the next sheet original becomes (2.times.l+l gap).
The sheet originals are shifted by the shift counter amount to slightly shift the sheet originals so that the leading end of the first sheet original coincides with the position D. Accordingly, the shift amount of the shift counter becomes L-(2.times.l+l gap).
Thereafter, this operation is repeated regarding any two adjacent sheet originals until the copying operation is finished.
(Double Feed Intermittent Sheet Discharge Treatment)
The double feed intermittent sheet discharge treatment will be explained with reference to FIG. 33.
In the double feed intermittent sheet discharge treatment, the belt motor 112 is turned ON to reversely discharge the sheet original from the platen, and the reverse rotation motor is turned ON to convey the sheet original from the sheet path (d) to the sheet path (f) (dlejct 1). When the trailing end of the sheet original is detected by the sheet discharge sensor 27 (dlejct 2), the belt motor is turned OFF, and a sheet discharge counter for determining a distance for discharging the sheet original onto the original tray is started while controlling the speed of the reverse rotation motor 101 to ensure the registration of the discharged sheet original (dlejct 3). When the sheet discharge counter is ended (dlejct 4), the reverse rotation motor 101 is turned OFF (dlejct 5), and a discharge sheet drop timer for ensuring the interval until the sheet original is dropped on the original tray is started (dlejct 6). When the timer is ended (dlejct 7), a closed-loop sheet discharge jogging treatment is effected to effect the registration of the discharged sheet original (dlejct 8), and the double feed intermittent sheet discharge treatment is ended. (Original-through Scanning Treatment)
The original-through scanning treatment will be explained with reference to FIG. 34.
In the original-through scanning treatment, the convey motor 104 is turned ON in synchrony with the speed of the belt motor 112 (for effecting the original-through scanning) to read the image on the sheet original by the fixed optical system of the image forming system, and at the same time, the constant speed control for the belt motor 112 is started by outputting the reference signal on the basis of the original-through scanning speed data (v) sent from the image forming system to the PLL circuit (draftsq 1). Thereafter, at the same time, when the leading end of the sheet original is detected by the image tip end sensor 18 (draftsq 2), an image tip end signal is sent to the image forming system (draftsq 3), and the treatment is ended. After the image tip end signal is received, the image forming system performs the operation control for calculating a time until the leading end of the sheet original reaches the fixed optical system, and performs the actual original-through scanning.
Regarding the second original sheet and so on, a control is effected (FIGS. 52A and 52B) so that a copy sheet-to-copy sheet distance (time between the end of the first sheet supply and the start of the second sheet supply) in the original-through scanning becomes smaller than a copy sheet-to-copy sheet distance in the original-stationary scanning in the image forming system and the distance between the sheet originals is determined in registration with the copy sheet-to-copy sheet distance.
Consequently, for example, when the copy sheet-to-copy sheet distance in the original-through scanning is half of the copy sheet-to-copy sheet distance T.sub.1 and the copying speed of the image forming system in the "1 to 1" copy formation regarding the A4 size original is Ncpm, the copying speed is increased by {(1/2)T.sub.1 .times.N}. Accordingly, the copying machine having Ncpm can be operated at a high copying speed of N'cpm (N'>N).
Thus, a copying machine having 100% productivity in the "1 to 1" copy formation regarding the A4 size original will have more than 100% productivity.
Explaining in more detail, the copying speed Ncpm is defined by the number of copies discharged for one minute after a leading end of the copy sheet (transfer sheet) reaches the discharge rollers. That is to say, as shown in FIG. 51, when the copy sheet-to-copy sheet distance T.sub.1 is reduced to 1/2, since the distance between the transfer sheets is decreased to 1/2, the time required for discharging N sheets is shortened by the reduction of the distance between the sheets.
In order to regist the tip end of the image with the end of the transfer sheet, it is required to provide means for coinciding the copy sheet-to-copy sheet distance with the distance between the sheet originals and the coinciding the handling speed for the transfer sheet with that for the sheet original (in the same magnification). In the illustrated embodiment, a synchronization circuit is provided so that a regist drive means of the image forming system is controlled in synchrony with the wide belt drive means of the RDF (FIG. 52B). FIG. 52A shows a block diagram of I/O for effecting the synchronization.
Further, the aforementioned original-through scanning data (v) may be equal to or different from the reading speed (v1) of the shifting optical system. Particularly, when it is selected to v>v1, since the reading of the original image is finished faster than the normal reading of the shifting optical system, the copying speed is increased by using the original feeding apparatus according to the present invention.
(Continuous Sheet Discharge Treatment)
The continuous sheet discharge treatment will be explained with reference to FIG. 35.
In the continuous sheet discharge treatment, the reverse rotation motor 101 is turned ON in synchrony with (at the same speed as) the speed of the belt motor 112 effecting the original-through scanning to discharge the sheet original from the platen (rejct 1). Then, when the trailing end of the sheet original is detected by the reverse rotation sensor 26 (rejct 2), the speed of the reverse rotation motor 101 is increased at the maximum to ensure the distance between the sheet original and the next sheet original (rejct 3). When the trailing end of the sheet original conveyed from the sheet path (d) to the sheet path (f) is detected by the sheet discharge sensor 27 (rejct 4), a sheet discharge counter for determining a distance for discharging the sheet original onto the original tray is started (rejct 5), while controlling the speed of the reverse rotation motor to ensure the registration of the discharged sheet original. When the sheet discharge counter is ended (rejct 6), the reverse rotation motor 101 is turned OFF (rejct 7), and a sheet discharge drop timer for providing the interval until the sheet original is dropped on the original tray is started (rejct 8). When the timer is ended (rejct 9), a closed-loop sheet discharge jogging treatment is effected (rejct 10) to effect the registration of the discharged sheet original, and the continuous sheet discharge treatment is ended.
(Left Separation Treatment)
The left separation treatment will be explained with reference to FIG. 36.
In the left separation treatment, if the first original (lsepa 1), the partition member motor 105 is turned ON to drive the partition member for detecting the end of the original bundle P, and at the same time, the first separation motor 100 is turned ON to handle the original bundle P (lsepa 2). Then, a jogging treatment (described later) is effected to effect the registration of the original bundle P in the widthwise direction (lsepa 3). Thereafter, when the jogging treatment is finished, the stopper solenoid 108 is turned ON to lower the sheet supply stopper, thereby permitting the separation of only the lowermost sheet original from the original bundle (lsepa 4). When the leading end of the sheet original passing through the sheet path (a) is detected by the first sheet supply sensor 25 (lsepa 5), the speed control for reducing the speed of the first separation motor 100 is started and a first separation loop timer is started (lsepa 6). When the timer is ended (lsepa 7), the first separation motor 100 is turned OFF (lsepa 8), so that, since the leading end of the sheet original is abutted against the nip between the feed rollers at a low speed, it is possible to prevent the damage of the leading end of the sheet original and to reduce the collision noise. The sheet original is stopped when the predetermined loop is formed therein. In this way, even when the skew-feed occurs in the separation operation, such skew-feed can be corrected.
(Left Sheet Supply Treatment)
The left sheet supply treatment will be explained with reference to FIG. 37.
In the left sheet supply treatment, the belt motor 112 is turned ON normally to drive the paired feed rollers and the wide belt and to convey the sheet original from the sheet path (a) to the sheet path (c), and the reverse rotation motor is turned ON, and at the same time, a size check counter capable of counting on the basis of clock signals from the reverse rotation clock 101 is started (lent 1). At the same time when the trailing end of the conveyed sheet original has just passed through the first sheet supply sensor 25 (lent 2), the size check counter is stopped (lent 3), and the original size is determined with a size check treatment (FIG. 40) on the basis of the data of the counter, and, further, a regist counter capable of counting on the basis of the belt clock 102 is started to stop the sheet original at the predetermined position on the platen (where the trailing end of the sheet original coincides with the position D in FIG. 4) (lent 3). When the regist counter is ended (lent 4), the belt motor is turned OFF and the brake is turned ON, thereby stopping the sheet original with high accuracy (lent 5).
(Intermittent Sheet Discharge Treatment)
The intermittent sheet discharge treatment will be explained with reference to FIG. 38.
In the intermittent sheet discharge treatment, the belt motor 112 is turned ON reversely to discharge the sheet original from the platen, and the reverse rotation motor is turned ON (lejct 1). When the trailing end of the sheet original conveyed from the sheet path (d) to the sheet path (f) is detected by the sheet discharge sensor 27 (lejct 2), the belt motor is turned OFF, and a sheet discharge counter for determining a distance for discharging the sheet original onto the original tray is started (lejct 3), while controlling the speed of the reverse rotation motor 101 to ensure the registration of the discharged sheet original. When the sheet discharge counter is ended (lejct 4), the reverse rotation motor 101 is turned OFF (lejct 5), and a sheet discharge drop timer for providing the interval until the sheet original is dropped on the original tray is started (lejct 6). When the timer is ended (lejct 7), the sheet discharge jogging treatment is effected to effect the registration of the discharged sheet original (lejct 8), and the intermittent sheet discharge treatment is ended.
(Size Check Treatment)
A size check sub-routine will be explained with reference to FIG. 39.
In this size check sub-routine, an actual original size is obtained by correcting the data of the size check counter by adding a value corresponding to the distance between the nip of the large roller and the first sheet supply sensor 25 to such data. In this case, the sheet original is fed by the feed rollers and the wide belt, and the feeding amount of the sheet original coincides with the counted value by the belt clock without fail. Thereafter, the original size such as A5, B5, A4, B5R, A4R, B4 and A3 is determined on the basis of the corrected size data.
(Size Check 2 Treatment)
A size check 2 sub-routine will be explained with reference to FIG. 40.
In this size check 2 sub-routine, an actual original size is obtained by correcting the data of the size check counter by adding a value corresponding to the distance between the nip of the rollers 16 and the second sheet supply sensor 30 to such data. In this case, the sheet original is fed by the feed rollers and the wide belt, and the feeding amount of the sheet original coincides with the counted value by the belt clock without fail. Thereafter, the original size such as A4, B5, A4, B5R, A4R, B4 and A3 is determined on the basis of the corrected size data.
(Jogging Treatment)
A flow of the jogging treatment will be explained with reference to a flow chart shown in FIG. 41. In the jogging treatment, first of all, a JOG.sub.13 CN for determining the number of the jogging cycles is initialized (jog 1). Then, the jogging solenoid 132 for pushing out the jogging guide of the width regulating member is turned ON and at the same time a timer JOG.sub.13 TM which can be set by any condition is started (jog 2). When the timer JOG.sub.13 TM is ended (jog 3), the jogging solenoid 132 is turned OFF to return the jogging guide to the initial position, and the timer JOG.sub.13 TM is started again (jog 4). When the timer is ended (jog 5), the number of jogging cycles is increased (jog 6). And, until the jogging guide is reciprocated by three times (jog 7), the program returns to the jog 2, thereby repeating the treatment. As a result, the original bundle P is registrated in the widthwise direction, thus preventing the skew-feed and the lateral regist. (Sheet Discharge Jogging Treatment)
A flow of the sheet discharge jogging treatment will be explained with reference to a flow chart shown in FIG. 42.
In the sheet discharge jogging treatment, the jogging solenoid 132 for pushing out the jogging guide of the width regulating member is turned ON and at the same time a timer EJCT JOG TM which can be set to any condition is started (ejog 1). When the timer EJCT JOG TM is ended (ejog 2), the jogging solenoid 132 is turned OFF to return the jogging guide to the initial position (ejog 3). As a result, the original bundle P is registrated in the widthwise direction, thus preventing the skew-feed and the lateral regist. (Closed-loop Sheet Discharge Jogging Treatment)
A flow of the closed-loop sheet discharge jogging treatment will be explained with reference to a flow chart shown in FIG. 43.
In the closed-loop sheet discharge jogging treatment, the jogging solenoid 132 for pushing out the jogging guide of the width regulating member is turned ON, and the stopper slide motor 106 is turned ON to improve the registration in the feeding direction, and at the same time a timer DEJCT.sub.13 JOG.sub.13 TM which can be set to any condition is started (dejog 1). A bundle feeding HP sensor 45 is monitored until the timer DEJCT.sub.13 JG.sub.13 TM is ended, and, when the home position is restored, the stopper slide motor 106 is turned OFF (dejog 2, 3, 4). When the timer is ended (dejog 5), the jogging solenoid 132 is turned OFF to return the jogging guide to the initial position (dejog 6). As a result, the original bundle P is registrated in the widthwise direction, thus preventing the skew-feed and the lateral regist. Further, the timer DEJCT.sub.13 JOG.sub.13 TM is set to provide a time sufficient to rotate the stopper unit by one revolution.
Next, a sixth embodiment of the present invention will be explained with reference to FIG. 47.
FIG. 47 shows an upper limit position and a lower limit position of the rockable original tray 4. The upper limit position of the tray is shown by the broken line where the tray is inclined by an angle .theta..sub.1 (>0), and the lower limit position is shown by the solid line where the tray is inclined by an angle .theta..sub.2 (>0).
With the arrangement as mentioned above, in this embodiment, as shown in FIG. 47, when the sheet original is supplied from the first separation 1 portion, the original tray is shifted to the upper limit position having the inclined angle of .theta..sub.1 shown by the broken line. On the other hand, when the sheet original is supplied from the second separation portion, the original tray is shifted to the lower limit position having the inclined angle of .theta..sub.2 shown by the solid line. In this way, when the original tray is in the upper limit position, the sheet original is fed from the first separation portion. Even when the sheet original is discharged by the discharge rollers 11 and is re-stacked on the original tray 4 after the image forming operation, since the original tray is inclined by the angle of .theta..sub.1, the discharged sheet original can be re-stacked by the weight of the sheet original itself without deteriorating the registration of the originals in the feeding direction. Further, when the original tray is in the lower limit position, the sheet original is fed from the second separation portion. In this case, when the original bundle on the original tray is shifted toward the second separation portion, since the original tray is inclined by the angle of .theta..sub.2, the original bundle can be shifted by the weight of the sheet originals themselves without deteriorating the registration of the originals, and, since the load to the motor for driving the stopper 21 for shifting the original bundle can be reduced, 1 it is possible to make the motor small-sized. Further, when the original tray is in the lower limit position, after the image forming operation, since the sheet original is discharged by the discharge rollers 11 and is re-stacked on the original tray, the discharged sheet original can be re-stacked on the original bundle toward the second separation portion.
In an original feeding apparatus according to a fourth embodiment of the present invention shown in FIG. 44, the second separation portion 14, 15 is arranged in opposition to the first separation portion 6, 38, and the sheet original P is fed to pass through the sheet paths (h), (i), (j), (d), (e), (f) and is re-stacked on the original tray 4. In this case, in the conventional techniques, it was feared that the discharged sheet original was re-stacked on the original tray toward the first separation portion or was skipped toward the second separation portion, thus causing the poor re-stacking condition, and, therefore, when the sheet originals were recirculated, the page sequence of the sheet originals was disordered. Further, it was feared that, when the original tray was returned to the original position after the final recirculation has been finished if the sheet original was pinched by the second separation portion during the final recirculation, the condition as shown in FIG. 45 was established, thus damaging or tearing the sheet original.
Further, it is known to provide an arrangement wherein an image reading portion of the image forming system is fixed and the image is read while shifting the sheet original in order to achieve the high speed image formation without utilizing the high speed original feeding. If this arrangement is incorporated into the above-mentioned arrangement, as shown in FIG. 44, there can be provided an apparatus having a switch-back type wherein the first separation portion is disposed at the left of the original tray 4 and the sheet original fed from the first separation portion is conveyed in a switch-back fashion, and a type wherein the second separation portion is disposed in opposition to the first separation portion with respect to the original tray and the sheet original fed from the second separation portion is read while fixing the image reading portion of the image forming system. When the sheet original is fed for the second separation portion, the original bundle on the original tray is bundle-fed from the first separation portion side to the second separation portion side.
However, in such an apparatus, when the sheet original was fed from the second separation portion, since the original tray was shifted to a horizontal position or an upward position from the horizontal position, the sheet originals could not be registered in the bundle feeding out on the original tray, and the discharged sheet originals could also not be registered during the re-stacking of the latter, thereby causing a risk that the sheet originals are not fed in the page sequence.
To the contrary, the embodiment of the present invention shown in FIG. 47 has the above-mentioned advantages in comparison with the apparatus shown in FIGS. 44 and 45.
Lastly, a copying machine to which the present invention can be applied will be explained with reference to FIG. 50.
The copying machine 100 includes a platen glass 3 for supporting an original to be copied, scanning mirrors 152, 153, 154 and 155 for scanning the original on the platen glass and deflecting the light reflected by the original, a lens 156 having focusing and magnification changing functions. The copying machine 10 further comprises a photo-sensitive drum 157, a high voltage unit 158, a developing device 159, a transfer charger 159 and a cleaning device 160.
For the sheet handling, the copying machine 100 further comprises a lower cassette 162, a sheet feeding deck 163, pickup rollers 164, 165 and 166 and a registration roller 167. It further comprises an image fixing device 169, a conveyor belt 168 for conveying a sheet having an image to the fixing device 169, a conveying roller 171 and a sheet sensor 171a.
It includes a deflector 172 for selectively introducing a sheet to a discharge roller 11 or to a reversing tray unit 173. A manual sheet feeding tray 175 is provided to allow an operator to feed manually a recording sheet.
In response to actuation of a copy start key which will be described, the photosensitive drum 157 starts to rotate. Then, the drum 157 is subjected to a predetermined rotation control and a potential control. Then, an original placed on the platen glass is illuminated by an illumination lamp, and the light reflected by the original is directed by way of the scanning mirrors 152, 153, 154 and 155 and through the lens 156 onto a surface of the photosensitive drum 157 where an image is formed. Before the photosensitive drum 157 is exposed to the light image, it has been corona-charged with the aid of the high voltage unit 158. Thereafter, the photosensitive drum 157 is exposed to the light image, so that an electrostatic latent image is formed on the photosensitive drum 157.
The electrostatic latent image thus formed on the photosensitive drum 157 is developed by a developing roller 159a of the developing device 159 so that a visualized image is formed with toner, and the toner image is transferred onto a transfer sheet by the transfer charger 159.
On the other hand, the transfer sheet is discharged from the upper cassette 161, the lower cassette 162 or the deck 163 by the pickup roller 164, 165 or 166. The sheet is once stopped by the registration roller 167 so that a loop of the sheet is formed. The registration roller 167 refeeds the once stopped sheet in such a timed relation that the leading edge of the sheet is brought into alignment with the leading edge of the image formed on the photosensitive drum 157 which is rotating. When the sheet passes between the photosensitive drum 157 and the transfer charger 159, the toner image on the photosensitive drum 157 is transferred onto the sheet. After the image transfer, the sheet is separated from the photosensitive drum 157 and is directed by the conveying belt 168 to the image fixing device 169 where the image is fixed by pressure and heat thereon. Then, the sheet is discharged by the conveying roller 171 and the discharge roller 111. If the sheet is not detected by the sheet sensor 171a at the predetermined timing, it is deemed that jam has occurred to require the operator to clear the jam.
When plural image forming operations are to be effected on the same sheet, a duplex mode or superimposing mode is inputted in the operation panel 175 of the copying machine. Then, the sheet is introduced by the deflector 172 to the reversing tray unit 173 and is fed to the photosensitive drum 157 again through the conveying passage 174.
The photosensitive drum 157 surface, after the image has been transferred, is brought to the cleaning device 160 where the surface of the photosensitive drum 157 is cleaned to be prepared for the next image forming operation.

Number	Date	Country	Kind
4-024615	Jan 1992	JPX
4-024616	Jan 1992	JPX

Number	Name	Date
4660957	Ueda et al.	Apr 1987
4860057	Saeki et al.	Aug 1989
4866484	Murai	Sep 1989
4893150	Yamada	Jan 1990
4899192	Fujita	Feb 1990
4912501	Saeki et al.	Mar 1990
5017971	Yamada	May 1991
5029315	Morikawa et al.	Jul 1991
5030993	Miyasaka et al.	Jul 1991
5105225	Honjo et al.	Sep 1992
5192975	Ide et al.	Mar 1993

Number	Date	Country
0400525	Dec 1990	EPX
0411474A3	Feb 1991	EPX
0551861A2	Jul 1993	EPX
2709427	Sep 1978	DEX
58-176651	Oct 1983	JPX
58-176654	Oct 1983	JPX
58-176653	Oct 1983	JPX
58-176652	Oct 1983	JPX

Image forming system with original feeding apparatus

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