This invention relates to image intensifiers, and particularly to magnetically focused image intensifiers.
Image intensifiers are widely used for sensing and amplifying, or intensifying, light images of low intensity. In these devices, light (usually of visible or near infra-red spectra) from an associated optical system is directed onto a photocathode which emits a distribution of photoelectrons in response to the input radiation.
Image intensifiers typically include a vacuum tube with a photocathode at one end and a phosphor screen at the other end, the photocathode converts incoming photons to electrons which are accelerated by an electric filed (potential difference) in the tube until they hit the phosphor screen converting them back to photons.
There are several known types of image intensifiers: The so-called “first generation image intensifiers” are intensifier diodes that utilize only a single potential difference to accelerate electrons from the cathode to the anode (screen) In this intensifiers, focusing is achieved by two methods: by placing the phosphor screen in close proximity to the photocathode (proximity diode), or by using an electrostatic or magnetic focus approach, namely using an electron lens to focus electrons originating from the photocathode onto the screen (inverter diode or magnetically focused diode). The “second generation image intensifiers” utilize electron multipliers, i.e., not only the energy but also the number of electrons between input and output is significantly increased. Multiplication is achieved by use of a device called microchannel plate (MCP), i.e. a thin plate of conductive glass containing many small holes. In these holes, secondary electron emission occurs which leads to multiplication factors of up to four orders of magnitude. The “third generation image intensifiers” employ MCP intensifiers with Gallium-Arsenide photocathodes (instead of multialkali photocathodes normally used in first and second generation intensifiers) to increase a luminous sensitivity of approximately 1.200 μA/lm instead of 300 μA/lm found in the multialkali photocathodes. These GaAs photocathodes are also much more sensitive in the NIR region of the light spectrum.
A magnetically focused image intensifier is described for example in U.S. Pat. No. 4,070,574. Here, an improvement is suggested for increasing the usable range of magnification without degradation of image quality and while keeping to a minimum the power requirements of the focusing coils. An arrangement of focusing coils is used which reverses the direction of the axial magnetic field distribution between the planes of the photocathode and the phosphor screen.
Image intensifiers are used in various imaging and inspection systems, including those used in semiconductor industry for manufacturing integrated circuits. In such systems, an image intensifier is appropriately located in front of a light detector (e.g. CMOS camera). Such systems are disclosed for example in U.S. Pat. No. 6,661,508; EP 305644 and US 2005/0219518 all assigned to the assignee of the present application, and U.S. Pat. No. 4,755,874.
There is a need in the art for an image intensifier enabling increase of the lifetime of its photocathode.
The photocathode lifetime parameter is mostly affected by ions hitting the photocathode. Ions are unavoidably created in an image intensifier, being originated at the phosphor screen as a result of hitting by an electron beam from the photocathode. This is the so-called “ion feedback” in the device.
The invention provides a device and method that reduce and even prevent ion feedback. The device and method reduce the amount of ions that interact with the active region of the photocathode. It should be understood that the term “active region ” refers to a photocathode layer region exposed to input light and thus capable of converting the incident light into emitted electrons. This active region is to be protected from being damaged by ions. Thus, according to the invention, the amount of ions that interact with the active region is substantially decreased.
The lifetime of photocathode used in an image intensifier is an important parameter in general, and essential for various applications. An example of such applications is the use of an image intensifier in automatic inspection systems, e.g. wafer inspection. Examples of such systems utilizing image intensifiers in front of light detectors are disclosed in the above indicated patent publications U.S. Pat. No. 6,661,508; EP 305644 and US 2005/0219518 assigned to the assignee of the present application, and also in U.S. Pat. No. 4,755,874.
The automatic inspection systems are aimed at inspecting articles (e.g. wafers) progressing along a production line, and thus the image intensifier is to efficiently operate for a long time. Keeping in mind that the lifetime of a photocathode is an important parameter and that the ions creation is an unavoidable factor in image intensifiers, the invention provides for increasing the throughput of the production line by increasing the lifetime of the photocathode used in the image intensifier being a part of the automatic inspection system.
According to one broad aspect of the invention, there is provided an image intensifier comprising: a photocathode unit having an active region adapted to convert light to electrons; a luminescent screen unit adapted to convert electrons emitted from the photocathode unit to light while generating ions; and a charge particle control unit adapted to direct electrons from the photocathode unit towards the luminescent screen unit while substantially preventing the generated ions to reach at least the active region of the photocathode unit.
According to another broad aspect of the invention, there is provided a method for increasing a lifetime of a photocathode in an image intensifier device, which includes a photocathode unit adapted to convert light to electrons and a luminescent screen unit adapted to convert electrons emitted from the photocathode unit to light while generating ions, the method comprising: providing, in the path of electrons from the photocathode to the luminescent screen unit, a charge particle control unit adapted to direct electrons from the photocathode unit towards the luminescent screen unit while substantially preventing the generated ions to reach at least the active region of the photocathode unit.
Preferably, the image intensifier includes a plurality of apertured electrodes, E1-En-1, arranged in a spaced-apart substantially parallel relationship along a vacuum tube between the photocathode unit and the luminescent screen unit defining a channel for the electrons propagation from the photocathode to the luminescent screen unit, said plurality of apertured electrodes being maintained at voltages, V1-Vn-1, gradually increasing in a direction towards the luminescent screen unit location.
According to some embodiments of the invention, the charge particle control unit (the so-called “ion flow affector or adjustor”) is configured and operable to create an external field preventing the ions propagation to at least the active region of the photocathode.
This can be achieved by creating an electric field profile in the tube directing the ions back to the screen unit, and thus preventing their propagation to the photocathode plane. Considering the use of multiple apertured electrodes in the tube, the charge particle control unit may be constituted by a voltage supply unit configured and operable to supply voltage Vn to the luminescent screen unit lower than voltage Vk on k-th apertured electrode where n>k, thereby accelerating the ions back to the screen unit. For example, voltage Vn-1 applied to the apertured electrode En-1 closest to the luminescent screen unit is higher than voltage Vn of the screen unit.
The external field appropriately adjusting the ion flow may be the same magnetic focusing field used in the device. This field is created so as to direct the magnetic field vector along an axis forming a certain non-zero angle with an electric field vector created by the electrons flow from the photocathode towards the luminescent screen unit. By this, the ions originated at the luminescent screen unit become directed towards outside the active region of the photocathode. The “tilted” magnetic field vector may be created by appropriately tilting the coils of a magnetic field source with respect to the longitudinal axis of the vacuum tube.
In some other embodiments of the invention, the charge particle control unit includes an ion barrier film (IBF) structure accommodated between the multialkali photocathode and the luminescent screen unit. The IBF is configured to block ions (as well as any gas) incident thereto thus preventing passage of ions from the luminescent screen side of the tube to the photocathode.
In further embodiments of the invention, the image intensifier device is configured to increase the lifetime of a multialkali photocathode by using an electron multiplier (microchannel plate MCP) and possibly also an ion barrier film, accommodated in the path of electrons propagating from the photocathode unit to the luminescent screen unit.
In yet other embodiments of the invention, in the magnetically focused image intensifier device, the charge particle control unit is constituted by an electron multiplier and possibly also an ion barrier film. Such a device may utilize a magnetically focus diode arrangement both at the photocathode-MCP path and at the MCP-screen path; or utilizes the magnetically focus diode arrangement at one of these paths and the proximity diode arrangement at the other of said paths. It should be noted that conventionally the use of a magnetically focus diode is aimed at increasing the device resolution, while the use of an MCP is known as decreasing the resolution. The invention utilizes a combination of the principles of magnetically focus diode arrangement and those of the MCP. This is enabled with practically no decrease in resolution because the invention preferably is used with UV illumination, where resolution is limited mainly by photons dispersion when emerging the vacuum tube and not by the passage through MCP. This is because with UV input the energy of dispersion is about 10 times higher than with other spectral ranges.
Thus according to yet another broad aspect of the invention, there is provided a method for increasing a lifetime of a multialkali photocathode in an image intensifier device, which includes a photocathode unit adapted to convert light to electrons and a luminescent screen unit adapted to convert electrons emitted from the photocathode unit to light while generating ions, the method comprising providing an electron multiplier in the path of electrons propagating from the photocathode unit to the luminescent screen unit.
According to yet further broad aspect of the invention, there is provided a method for increasing a lifetime of a photocathode in a magnetically focused image intensifier device, which includes a photocathode unit adapted to convert light to electrons and a luminescent screen unit adapted to convert electrons emitted from the photocathode unit to light while generating ions, the method comprising providing an electron multiplier in the path of electrons propagating from the photocathode unit to the luminescent screen unit.
In order to understand the invention and to see how it may be carried out in practice, a preferred embodiment will now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which:
Referring to
Device 10 of the present invention is configured to define a charged particle control mechanism (ion flow affector) 20. The latter is configured and operable to prevent ions originated at phosphor screen 16 (as a result of electrons hitting it) from propagating to the photocathode, at least to its active region. By this, the lifetime of the photocathode is increased.
It should be noted that
The following are several specific but non-limiting examples of the invention. To facilitate understanding, the same reference numerals are used for identifying the common components in all the examples.
Reference is made to
Further provided in vacuum tube 112 is a plurality of apertured electrodes (metal disks), E1-En-1 at locations Z1-Zn-1, respectively, arranged in a spaced-apart substantially parallel relationship along the Z-axis of the tube between photocathode and phosphor layers 14A and 16A. The apertures may be substantially round or rectangular. Such disks may be configured as a mesh (silicon etched or metal mesh) of about 3 μm “wire” width and about 100 μm pitch, or just plain hollow disks. The disks (apertures therein) define a channel for the electrons propagation from the photocathode to the phosphor screen.
The apertured electrodes E1-En-1, as well as photocathode 14 and phosphor screen unit 16, are connected to a voltage supply unit 20. It should be understood that grounding of some of the electrodes in the device is also referred to as associating them with a required voltage supply.
In this example, voltage supply unit 20 constitutes a charged particle control unit operating to create an electric field in the tube preventing the ions, originated at the phosphor screen, from reaching the photocathode. Voltage supply unit 20 operates to apply appropriate voltages V0 (e.g. V0=0) and Vn(Vn>V0) to, respectively, the photocathode and the phosphor screen so as to provide a certain potential difference between them to thereby create an electric field attracting the flow of electrons emitted at the photocathode towards the phosphor screen. Also, voltage supply unit 20 operates to maintain electrodes E1-En-1 at voltages V1-Vn-1, respectively, gradually increasing in a direction towards the phosphor screen location, V1<V2< . . . <Vn-1, and to provide a condition that Vn<Vk where n>k. In this specific but not limiting example, this effect is implemented by providing Vn-1>Vn, namely electrode En-1 closest to the phosphor screen is supplied with voltage higher than that of the phosphor screen. For example, Vn=5 kV-30 kV, and Vn-1=6 kV-35 kV. It should be understood, although not specifically shown, that this can be obtained for example by providing electrical connection between the phosphor screen electrode and one of the electrodes preceding electrode En-1.
Reference is made to
Referring to
Device 400A of
Device 400B of
An image intensifier device 400C of
Device 400D of
Thus, the present invention provides for appropriately affecting the flow of charged particles (ions), originated at the phosphor screen, towards the photocathode so as to prevent them from reaching the photocathode plane (as exemplified in
This application is a NONPROVISIONAL of, claims priority to and incorporates by reference U.S. Provisional Patent Application 60/715,900, filed 8 Sep. 2005.
Number | Date | Country | |
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60715900 | Sep 2005 | US |