Patent Grant
7304657
This application is based on Japanese Patent Application No. 2004-177502 filed on Jun. 15, 2004 in the Japanese Patent Office, the entire content of which is hereby incorporated by reference.
The present invention relates to apparatuses, methods, and programs for image processing. Specifically, this invention relates to those which can make printouts (hard copies) of stable densities from diagnostic image data.
As an image processing apparatus containing a densitometer, a digital laser imaging system (hereinafter referred to as an imager) equipped with a densitometer has been known as described, for example, in Patent Document 1. The densitometer in the imager is used to control the gradation characteristics of the imager and the final film (hard copy) density. For example, the built-in densitometer is used to measure the densities of patches which are recorded on a prescribed position of a film in order to control image densities by the so-called calibration process which includes the steps of exposing the film to form a latent image of multiple step wedges by prescribed exposure signals, developing the film to make the latent image visible, measuring the final density of each of the step wedges, and creating a look-up table (LUT) which determines exposure amount for inputted diagnostic image data to optimize the final film gradation characteristics from the result of this measurement, or by the feedback correction processing (FB correction processing) which determines the feedback correction values to optimize the image density of the next film.
When a hospital has two or more imagers, an external standard densitometer, in addition to the built-in densitometer of respective imagers, is generally used to manage the print densities of the imagers to check whether the final print densities are within the predetermined allowable range. In other words, the resulting density graduations controlled according to the result of measurement by the built-in densitometers in the imagers are compared with the final film density gradations measured by this external standard densitometer to check whether the density gradations are in the predetermined allowable range.
If the density gradations are not in the predetermined allowable range, the densitometers must be corrected to eliminate the difference in readouts between the built-in densitometers and the external standard densitometer. Specifically, it is common to measure the densities of the printed film by the external standard densitometer, to compare the readouts between the built-in densitometers and the external standard densitometer, and to correct the values measured by the built-in densitometers to eliminate the difference between the readouts. This correction is made because, if the readouts between the external standard densitometer and the built-in densitometer of an imager are kept different while the image density is constant, the respective imagers produce films of different image densities after exposure and development processes in the patch density control (patch feedback) system (hereinafter, referred to as the FB correction) and this may cause management problems.
The FB correction controls film densities by forming a rectangular area (patch area) of about 5×10 mm on a prescribed location of each film with a prescribed exposure amount, measuring its finished density, comparing the measured density value with a target density value, and controlling the exposing and/or developing conditions to optimize the density of the subsequent film according to the difference.
In the FB correction using the density of the above rectangular area measured by the external standard densitometer, when the target density is 2.0, based on the measured density (of 1.9 for example), the density control can be effective by correcting to eliminate this difference (0.1=2.0−1.9)(the density of the subsequent film is increased by +0.1). However, in the FB correction using the density of the above rectangular area measured by the built-in densitometer, if the readout of the built-in densitometer is 2.0 due to an error even though the readout of the external standard densitometer is 1.9, the density correction is not carried out if the target density is set as 2.0, and the effective density control will not be carried out.
Imagers of the heat development type which are described in Patent Document 2 have been popular as imagers each of which houses a densitometer. This type of imager develops a film to make the latent image visible by heating while conveying the film. Therefore, a built-in densitometer on the downstream side of the heat developing section tends to be thermally affected by hot films. Further, when the densitometer is housed in a downsized imager which has been desired recently, the densitometer is also thermally affected by the heating means directly. Therefore, the built-in densitometer must be thermally stable in a wide temperature range. If this thermal characteristic is not satisfied, the finished film density may be affected.
The thermal errors of such a densitometer may be suppressed when its components have good temperature characteristics. However, such components may increase the component cost. A cooling fan can be one of good methods for suppressing thermal influence on the built-in densitometer by keeping the surrounding temperature within a predetermined temperature range, but it occupies a space in the imager and increases cost. Although a cooling fan can reduce the thermal influence on a densitometer to some degree, the densitometer cannot substantially be free from thermal influence.
After the above problems were carefully studied and researched, it was found that stable image densities could be obtained without frequent calibrations of built-in densitometer by measuring densities at various temperatures by the respective built-in densitometers, creating a characteristics variation table of each built-in densitometer based on the measured density values, and correcting the values measured by the densitometer after the calibration of the densitometer according to the characteristics variation table of the densitometer, which has led to the present invention.
An object of the present invention is to provide apparatuses, methods, and programs for image processing which can make film sheets of stable image densities without measurement errors of a built-in densitometer caused by thermal variations.
The above object can be achieved-by the following apparatus, method and program.
(A) An image processing apparatus, comprising an exposing device to expose a film sheet to form a latent image on the film sheet based on data of a diagnostic image or data of a test image, a developing device to develop the film sheet exposed by the exposing device to visualize the latent image, a density measuring device to measure a density value of the film sheet developed by the developing device, a calibrating device to obtain a calibration value from a calculation process carried out based on a result of density measurement of the test image by the density measuring device and a result of density measurement of the test image by an external density measuring device which is different from the density measuring device and to calibrate the density measuring device according to the calibration value, a storing device to store a characteristics variation table showing variations of measured values due to a condition change of the density measuring device, a condition change detecting device to detect a condition change of the density measuring device when the density value of a film of the diagnostic image is measured and when the calculation process is carried out, a correcting device to correct a density value of the calibrated density measuring device, according to a result of detection by the condition change detecting device and the characteristics variation table stored in the storing device.
(B) An image processing method, comprising steps of exposing a film sheet to form a latent image on the film sheet based on data of a diagnostic image or data of a test image, developing the film sheet exposed in the step of exposing to visualize the latent image, measuring a density value of the film sheet developed in the step of developing, with a density measuring device, calibrating the density measuring device, according to a calibration value obtained by a calculation process carried out based on a result of density measurement of the test image by the density measuring device and a result of density measurement of the test image by an external density measuring device which is different from the density measuring device, detecting a condition change of the density measuring device when the density value of a film of the diagnostic image is measured and when the calculation process is carried out, correcting a density value of the density measuring device calibrated in the step of calibrating, according to a result of detection obtained in the step of detecting and a previously stored characteristics variation table showing variations of measured values due to a condition change of the density measuring device.
(C) An image processing program for implementing an image processing method (b), stored in an image processing apparatus.
Preferred embodiments to achieve the aforementioned objective of this invention will be explained.
(1) The image processing apparatus (A), further comprising a controlling device to control at least one of the exposing device and the developing device to optimize a relationship between diagnostic image data and film density according to a density value corrected by the correcting device.
(2) The image processing apparatus (A), wherein the controlling device creates a calibration look-up table (LUT) which determines a relationship between the diagnostic image data and an exposure amount and a latent image is formed by the exposing device according to the calibration look-up table (LUT).
(3) The image processing apparatus (A), wherein the controlling device controls exposure and development of a printout according to next diagnostic image data by a patch feedback system.
(4) The image processing apparatus (A), wherein the developing device is of a heat development type which develops the film sheet by heating to visualize the latent image.
(5) The image processing apparatus (A), wherein the condition change of the density measuring device is a temperature change of the density measuring device.
(6) The image processing apparatus (A), wherein the condition change of the density measuring device is a time lapse starting from a time at which the density measuring device is energized.
(7) The image processing apparatus (A), wherein the correcting device corrects the time lapse according to a history of film processing.
(8) The image processing method (B), further comprising step of controlling at least one of the exposing device and the developing device to optimize a relationship between diagnostic image data and film density according to a density value corrected in the step of correcting.
(9) The image processing method (B), wherein in the step of controlling, a calibration look-up table (LUT) which determines a relationship between diagnostic image data and an exposure amount is created and a latent image is formed according to the calibration look-up table in the step of exposing.
(10) The image processing method (B), wherein in the step of controlling, exposure and development of a printout are controlled according to next diagnostic image data by a patch feedback system.
(11) The image processing method (B), wherein in the step of developing, a developing device of a heat development type is employed, which develops the film sheet by heating to visualize the latent image.
(12) The image processing method (B), wherein the condition change of the density measuring device is a temperature change of the density measuring device.
(13) The image processing method (B), wherein the condition change of the density measuring device is a time lapse starting from a time at which the density measuring device is energized.
(14) The image processing method (B), wherein in the step of correcting, the time lapse is corrected according to a history of film processing.
In order to achieve the aforementioned objective, another preferred embodiment will be explained.
This invention can provide apparatuses, methods, and programs for image processing which can output stable densities without being affected by errors in a built-in densitometer due to temperature variations.
Embodiments of the present invention will be explained below.
Since it is preferable that the image processing apparatus, the image processing method and the program of the present invention are applied to an image processing apparatus employing a so called heat developing method in which a latent image formed by exposure on a film sheet is developed by heating so as to exhibit good effects of this invention, an explanation as an example will be given referring to such an image processing apparatus of heat developing method.
As shown in
Film sheets are sequentially conveyed either from first loading section 11 or second loading section 12 of feeding section 110 in arrowed direction (1) and arrowed direction (2) in
On said film sheet conveyed to exposure section 120, a latent image based on diagnostic image data is formed by being exposed in exposure section 120. The diagnostic image data are obtained by photographing with an image photographing apparatus such as an X-ray imaging apparatus or an MRI imaging apparatus. The exposure amount to be employed in the exposure section 120 is determined according to diagnostic image data while controller 300, shown in
Controller 300 controls exposure section 120 and/or developing section 130 for exposure and development of the subsequent film processed based on the result of measurement by densitometer 200, to maintain an appropriate relationship between diagnostic image data and the image density of the film. Specifically, controller 300 performs a so called FB (feedback) correction process based on the measured value in the patch area with densitometer 200, as will be described later. At this point, according to this invention, since the result of measurement of densitometer 200 is arranged to be corrected, as will be mentioned below, a densitometer having normal level temperature characteristics can be employed as densitometer 200 so that there is an effect to reduce the total cost of the apparatus.
A film sheet on which a latent image, based on diagnostic image data, has been formed in exposure section 120, is conveyed in arrowed directions (2) and (3) in
The film sheet conveyed to developing section 130 is developed by heating in developing section 130. As shown in
On the left side of developing section 130, cooling and conveying section 150 is provided to cool the heated film, in which plural paired conveying rollers 144 and densitometer 200 are installed. Cooling and conveying section 150 cools a film released from heating drum 14 while conveying it toward the lower left according to arrow (3) in
While paired conveying rollers 144 convey the film sheet, densitometer 200 measures the image density of the film. The film has a rectangular area of approx. 5×10 mm (a patch area) which has been previously made by being exposed to a light beam of a prescribed light amount for conducting FB correction, at a specific position, and densitometer 200 is controlled to measure the density of this area.
After this, a plurality of paired conveying rollers 144 further convey according to arrow (4) in
In the present invention, it is sufficient for the densitometer only to be able to measure the density of a film which has been exposed and developed, and only to be set into image processing apparatus 100. For example, a densitometer composed of light emission part 200a and light receiving part 200b is installed in the apparatus so that a developed film sheet is conveyed between light emission part 200a and light receiving part 200b as described above, and when the film passes them, a light beam irradiated from light emission part 200a passes through the film and is received by the light receiving part 200b. A densitometer structured so that the density is measured according to the extent of reduction of the received light amount can be employed.
Image processing apparatus 100 incorporates display 400 such as a liquid crystal panel, as shown in
The flow of the calibration process will now be explained, according to
First, in exposure section 120, a prescribed testing pattern (including a plurality of wedge patterns) as a test image is formed by exposure (S51), and the formed testing pattern is developed in developing section 130 (S52). The wedge pattern is a rectangular image which has been formed by exposure and developed at a prescribed density. Next, the density of the wedge patterns formed on the film is measured with densitometer 200 installed in image processing apparatus 100 (S53).
After completion of the processes up to step S53, the film on which wedge patterns have been formed is conveyed by paired conveying roller 144 and ejected from image processing apparatus 100 (S54).
Next, the density of the wedge patterns formed on the ejected film is measured with an external densitometer which is regarded as a standard instrument (not illustrated) outside image processing apparatus 100 (S55). This measurement can be regularly performed by service personnel or the like during maintenance of image processing apparatus 100. The measured value obtained with this external densitometer is accepted by image processing apparatus 100 by means of inputting the value with the above-stated input section 500 by service personnel or the like. At the same time, these information data are displayed on display 400.
In controller 300, when the input operation of the measured value by the external densitometer by a service personnel or the like is completed, first the measured value of densitometer 100 inside image processing apparatus 100 measured during above Step S53 and the measured value of the external densitometer inputted at above Step S55 are compared. Further a calibration value for the calibration of the measured value of densitometer 200 is obtained so that the measured value of internal densitometer 200 measured in Step S53 accords to the inputted measured value of the external densitometer and it is then stored in a prescribed area of memory 600 (S56).
Next, controller 300 detects the condition of densitometer 200 at the time of the calibration process, which will be base data to monitor the condition change of densitometer 200 inside image processing apparatus 100.
The condition change of densitometer 200 has two aspects. One aspect is detected as a condition change from a temperature difference (aspect of temperature) obtained by respectively measuring the temperature of densitometer 200 when the calibration process is carried out, and another temperature of densitometer 200 when the density measurement of a printed image based on diagnostic image data, is carried out. The other aspect is one which is detected as a condition change from a time difference (aspect of time) obtained by respectively measuring the time up to the calibration process and the time up to the moment when density measurement of a printed image formed based on diagnostic image data is carried out, on the condition that the time when densitometer 200 is energized by the power-on operation of image processing apparatus is regarded as the starting point. Here, the case where a detected result is obtained from the aspect of temperature as a condition change will be explained.
The temperature of densitometer 200 at the time of the calibration process is measured with thermometer 700 (illustrated in
Next, the flow of the FB correction process, when a diagnostic image is printed, will be explained referring to
First, controller 300 exposes a film by controlling exposure section 120, based on given diagnostic image data (S1) and develops a latent image formed by exposure, in developing section 130 (S2). Next, the density of the diagnostic image formed on the film is measured with densitometer 200 installed in image processing apparatus 100 (S3). This measured value is corrected based on the calibration value obtained in the above-stated calibration process. The corrected measured value is temporally stored in a prescribed area of memory 600.
Here, controller 300 detects the condition of densitometer 200 inside image processing apparatus 100, that is, the temperature of it with thermometer 700, and stores the temperature data into a prescribed area of memory 600.
Next, the correction process is carried out (S5). This correction process will be explained referring to
In this correction process, controller 300 reads out two sets of temperature data, that is, the temperature data of densitometer 200 when the calibration process was carried out, and those obtained when density of the printed diagnostic image based on diagnostic image data was measured, and detects and acquires the condition change (a difference of temperature) of densitometer 200 based on these temperature data (S10).
Next, controller 300 acquires a characteristic variation table showing a variation of the measured value caused by the temperature change of densitometer 200 (S20). The characteristic variation table can, for example, be one having the relationship shown in
Such a characteristic variation table can be programmed into image processing apparatus 100 as a state in which the table is stored in an appropriate storing means such as ROM, etc. accessible for controller 300 the same as in memory 600 or the like, or it can be provided to image processing apparatus 100 by service personnel or the like when the apparatus is installed, so that controller 300 can read out the table. In the latter case, it can, for example, be realized by installing an interface capable of receiving data in image processing apparatus 100 and by controlling of controller 300 to transfer the data of a characteristic variation table to memory 600 from an appropriate storing medium including data through the interface.
Next, based on the detection result of the condition change acquired in above Step S10, the corresponding variation of density on the characteristic variation table acquired in above Step S20 is determined as the correction value (S30). The determination of the correction value is specifically carried out as follows. When a detected result of condition change which was acquired in Step S10 is “40° C. to 45° C.”, for example, and when it is assumed that corresponding density value of “40° C.” is “1.2” and that of “45° C.” is “1.3”, the variation of the measured value being the correction value is determined to be “+0.1”, by calculation of “1.3 minus 1.2”.
When the correction value-is determined like this, the measured value measured with density meter 200 is read out from memory 600 (S40) and the value is corrected (S50). The correction of the measured value is specifically carried out so that, when the read-out value is “1.9”, the corrected value is determined to be “1.8” by subtracting correction value “+0.1” from the measured value of “1.9”. The corrected value becomes the final measured value of densitometer 200.
Next, returning to the flowchart in
After control of density by controller 300, it needs to be determined whether or not there is any image to be printed based on diagnostic image data (S7). If there is, the next print based on the diagnostic image data is created to have the same image density determined in above Step S6, in the same manner according to the above Steps S1-S6 while exposure section 120 and/or developing section 130 is/are being controlled. When there is no diagnostic image to be printed, the FB correction is finished.
As shown above, according to the present invention, the measured value of densitometer 200 which has been conducted a calibration process based on the measured value by an external densitometer used as a standard instrument, is corrected corresponding to the condition change (temperature change) of densitometer 200. Therefore, even with a densitometer which is very sensitive to heat, the measured value of densitometer 200 can be corrected to offset any error of the result caused by heat influence and precise control is possible during the FB correction process, and then, constant image density can be maintained by the density control of the FB correction.
In the above explanation, as the condition change of densitometer 200, the aspect to be detected from the temperature difference as a condition change (aspect of temperature) was described, however next, the aspect to be detected from a time difference as a condition change (aspect of time) will be explained.
In the aspect of time, structured as a means to detect the condition of densitometer 200 can be installation of a timer (not illustrated) to measure time, regarding the power-on operation time (heating start time) of image processing apparatus 100 as the starting point, instead of thermometer 700 in
In the case of this aspect of time, instead of the characteristic variation table as shown in
In the case of aspect of time, the correction process shown in
Specifically, on the characteristic variation table shown in
In the case that the time when the image density of a film sheet processed based on diagnostic image data was measured, is at point (2) which is after the saturated state of the measured density, the correction value is determined to be value “B” which is the difference between the measured value at the time of the saturated state and the measured value at the time of the calibration process, and the value corresponding to above difference “B” is further subtracted from the previously calibrated measured value of densitometer 200.
Further, in the case that the time when the image density of film processed based on diagnostic image data was measured is at point (3) which is before the calibration process (for example, the case in which the calibration process is carried out and after this, the power is turned off, and then printing resumes the next day), the correction value is determined to be difference “C” which is the difference between the measured value at the time of the calibration process and the measured value at point (3), and in such a case, the value corresponding to above difference “C” is added to the previously calibrated measured value of densitometer 200.
Further, as shown in
In such aspect of time, it is preferable to perform a time correction process which is conducted to correct the time given by a timer, corresponding to the film processing history.
As the relationship in
Next, an influence of measured density values caused during the process of calibration of the LUT will be described.
The calibration of the LUT is carried out after any maintenance work is conducted for some parts relating to the image forming process of the imager such as a change of the heat developing drum, or after a film lot change due to changes in film sensitivity. The purpose is to keep the finished image density (including gradation characteristics) uniform corresponding to inputted diagnostic image signals before and after the maintenance work.
Such calibration of the LUT is carried out based on measured values of densitometer 200 by controller 300 which functions to maintain an appropriate relationship between diagnostic image data and film density, after the calibration of densitometer 200. The relationship between inputted diagnostic image data and exposure amount is determined in the LUT to maintain the gradation characteristics shown as curve “A” in
On the other hand, according to the present invention, the measured value is corrected in consideration of the condition change of densitometer 200 at the time of the calibration of densitometer 200 and at the time of the LUT making, and therefore, the LUT is always preferably created as curve “A” in
Even in the above calibration process, if the calibration of densitometer 200 is carried out at the saturated state or the semi-saturated state the same as in the FB correction process, it is possible to prevent problem occurrence such as fluctuation of the gradation characteristics in actual use.
The image processing method of the present invention can be realized by controlling by software program (program) previously stored in the prescribed memory such as flush ROM in image processing apparatus 100. In image processing apparatus 100, a microcomputer (computer) including a CPU is installed, and the program of the present invention functions more by being processed by such a computer.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004-177502 | Jun 2004 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20020186294 | Torisawa et al. | Dec 2002 | A1 |
| 20040061884 | Yamaguchi | Apr 2004 | A1 |
| Number | Date | Country |
|---|---|---|
| 06-233134 | Aug 1994 | JP |
| 10-500497 | Jan 1998 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20050276621 A1 | Dec 2005 | US |
