This application claims priority from Japanese Patent Application No. 2020-185323 filed on Nov. 5, 2020, the entire contents of which are incorporated herein by reference.
A related image processing apparatus includes a regulating member between a first conveyance roller and a second conveyance roller. The regulating member is switched from a second position mode in which the regulating member is retracted from a conveyance path of paper to a first position mode in which the regulating member appears on the conveyance path of the paper, so that the regulating member abuts against a distal end of the paper delivered by the first conveyance roller and regulates passage of the paper.
One illustrative aspect of the present disclosure provides an image processing apparatus including: a support surface, a sheet feeding roller, a separation member, and a regulating member. The support surface is configured to support a sheet. The sheet feeding roller is configured to feed the sheet supported by the support surface in a conveying direction. The separation member separates the sheet supported by the support surface one by one and is positioned downstream of the sheet feeding roller in the conveying direction. The regulating member is positioned between the sheet feeding roller and the separation member. The regulating member is displaceable between a first position and a second position. The first position is a position where the regulating member abuts against a distal end of the sheet supported by the support surface to regulate passage of the sheet in the conveying direction between the sheet feeding roller and the separation member. The second position is a position that is farther from a conveyance path than the first position and that allows passage of the sheet in the conveying direction. The regulating member has a wall surface that abuts against the distal end of the sheet and includes at least one protrusion on the wall surface.
In the image processing apparatus according to the present disclosure, the regulating member that regulates passage of the sheet supported on the support surface in the conveying direction is provided to be displaceable to the first position or the second position. At the first position, the regulating member abuts against the distal end of the sheet supported by the support surface and regulates passage of the sheet in the conveying direction. At the second position farther from the conveyance path than the first position, the regulating member allows passage of the sheet in the conveying direction.
When abutting against the distal end of the sheet at the first position, the regulating member includes the at least one protrusion on the wall surface that abuts against the distal end of the sheet. Accordingly, when the distal end of the sheet fed by a user abuts against the regulating member, the distal end of the sheet hits and is caught by the protrusion of the wall surface. Therefore, the distal end of the sheet is prevented from sliding on the surface of the wall surface and curving upward or downward. Accordingly, usability for the user can be improved.
Illustrative embodiments of the disclosure will be described in detail based on the following figures, wherein:
In the related image processing apparatus described above, when a user inserts paper in a state where the regulating member is switched to the first position mode, the distal end of the paper may curve upward or downward along the regulating member after the distal end of the paper abuts against the regulating member. In this case, since it is difficult for the user to get a feeling that the paper hits a distal end of the regulating member, it is insufficient in terms of usability.
Therefore, illustrative aspects of the present disclosure provide an image processing apparatus that can prevent a distal end of a sheet from abutting against a regulating member and curving and can improve usability.
Hereinafter, an embodiment of the present disclosure will be described with reference to the drawings. Each drawing is used for explaining technical characteristics that can be adopted in the present disclosure, and the configuration and the like of the apparatus described are not intended to be limited thereto, but are merely explanatory examples.
Overall Schematic Configuration of Multifunction Device
As shown in
As shown in
Appearance of ADF
An appearance configuration of the ADF 9 is shown in
As shown in
As shown in
Cross-Sectional Structure of Reader
A reading surface 101B is formed by an upper surface of the platen glass 101. The reading surface 101B guides the conveyed sheets SH from below when the image sensor 3S in the FB unit 5 reads images on the sheets SH conveyed one by one by the conveyance unit 6. In the present embodiment, an object from which an image is read using the document support surface 101A is referred to as the document, and an object from which an image is read while being conveyed by the conveyance unit 6 is referred to as the sheet SH. The document and the sheet SH may be substantially the same.
The FB unit 5 includes the image sensor 3S, a scanning mechanism (not shown), and the platen glass 101. The scanning mechanism reciprocates the image sensor 3S in the left-right direction below the document support surface 101A and the reading surface 101B. When reading an image of a document supported by the document support surface 101A, the image sensor 3S reads the image while moving below the document support surface 101A. When an image is read while the sheet SH is conveyed by the conveyance unit 6, the image sensor 3S is stopped at a predetermined static reading position. Here, the static reading position where the image sensor 3S is stopped is a position facing the reading surface 101B from below. As the image sensor 3S, a known image reading sensor such as a contact image sensor (CIS) or a charge coupled device (CCD) is used.
A base member 9A is provided at a lower portion of the ADF 9. The base member 9A constitutes a bottom portion of the ADF 9. A right portion of the base member 9A constitutes the discharge tray 14. The conveyance unit 6 is provided between the opening and closing cover 32 and a left portion of the base member 9A of the ADF 9. The conveyance unit 6 includes an upper chute member 130 and a lower chute member 140 assembled to the base member 9A. The lower chute member 140 is positioned below the upper chute member 130. The base member 9A is positioned below the lower chute member 140.
As shown in
An upper surface of the upper chute member 130 is an example of a support surface, and a first upper conveying surface 130A and a second upper conveying surface 130B are formed on the upper surface of the upper chute member 130. The first upper conveying surface 130A is a flat surface that is adjacent to a left end of the supply tray 12 and is inclined downward to a left side. The first upper conveying surface 130A of the upper chute member 130 and the sheet feeding surface 12A of the supply tray 12 constitute a loading surface 150A. The plurality of sheets SH to be read, which are conveyed by the conveyance unit 6, are loaded on the loading surface 150A. The second upper conveying surface 130B is a substantially flat surface inclined upward to the left side following the first upper conveying surface 130A.
Lower guide surfaces 140A1 and 140A2 are formed on a lower surface of the lower chute member 140. The lower guide surface 140A1 is a substantially flat surface inclined downward to a right side from a vicinity of a left end portion in the ADF 9 toward the reading surface 101B. The lower guide surface 140A2 is a substantially flat surface inclined upward to the right side following the lower guide surface 140A1. An upper surface of the base member 9A is formed with a lower conveying surface 140B1 facing the lower guide surface 140A1 from below and a lower conveying surface 140B2 facing the lower guide surface 140A2 from below.
The conveyance path P1 in the conveyance unit 6 is defined as a space surrounded by the first upper conveying surface 130A and the second upper conveying surface 130B of the upper chute member 130, the lower guide surfaces 140A1 and 140A2 of the lower chute member 140, the upper guide surface 32A of the opening and closing cover 32, the lower conveying surfaces 140B1 and 140B2 of the base member 9A, various conveyance rollers, and the like. More specifically, the conveyance path P1 includes the upper path P1A that is a portion that extends to the left side along the first upper conveying surface 130A and the second upper conveying surface 130B of the upper chute member 130 from the sheet feeding surface 12A of the supply tray 12. Next, the conveyance path P1 includes a curved path P1B that is a portion connected to the upper path P1A and curved downward. Next, the conveyance path P1 includes a lower path P1C that is connected to the curved path P1B, and that includes a portion that is inclined downward from a lower end of a curved portion toward the reading surface 101B and then extends short to the right side along the reading surface 101B and a portion that is inclined upward from a right end of the reading surface 101B toward a further right side and reaches the discharge tray 14. The upper path P1A and the lower path P1C overlap each other in an upper-lower direction. A conveying direction of the sheets SH conveyed by the conveyance unit 6 is leftward in the upper path P1A of the conveyance path P1, is changed from leftward to rightward in the curved path P1B of the conveyance path P1, and is rightward in the lower path P1C of the conveyance path P1. The extending direction and a shape of the conveyance path P1 are examples.
Separation Roller, Separation Pad, Sheet Feeding Roller, Etc.
As shown in
The separation roller 54 is positioned leftward of the sheet feeding roller 92, that is, downstream of the conveyance path P1 in the conveying direction. Then, the separation roller 54 is provided at a position facing the second upper conveying surface 130B of the upper chute member 130 from above. The rotation shaft 54S of the separation roller 54 is a columnar shaft body that extends around a rotation axis X54 that extends in the front-rear direction, which is a direction orthogonal to the conveying direction of the sheets SH. As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
Conveyance Roller
As shown in
As shown in
As shown in
A path formed by the lower guide surface 140A2 and the lower conveying surface 140B2 is inclined upward toward the sheet discharge roller 48 and the pinch roller on a right side of a pressing member 49. The sheet discharge roller 48 includes a driving shaft 48a, and is positioned at a right end portion of the lower guide surface 140A2 of the lower chute member 140. The pinch roller is positioned at a right end portion of the lower conveying surface 140B2. The sheet discharge roller 48 and the pinch roller nip the sheet SH that has passed over the reading surface 101B, and discharge the sheet SH toward the sheet discharge surface 14A of the discharge tray 14.
Regulating Member
As shown in
The regulating member 80 is configured such that a position can be switched between a regulated state shown in
Switching Mechanism
A state of the regulating member 80 is switched by using transmission of the driving force to the separation roller 54. Hereinafter, details thereof will be described with reference to
In
As described above, when the driving force accompanying the rotation of the motor 70 is input to the rotation shaft 54S and the rotation shaft 54S is rotated in the X direction in
As described above with reference to
When the holder 51 is rotated around the rotation axis X54 of the rotation shaft 54S in conjunction with a movement of the planetary gear 153 as described above and the holder 51 is swung such that the sheet feeding roller 92 side is lowered as shown in
After the state shown in
On the other hand, when the driving force accompanying the rotation of the motor 70 is input to the rotation shaft 54S and the rotation shaft 54S is rotated in the Y direction in FIG. 11A, the planetary gear 153 is moved to a downstream side in the conveying direction opposite to the above, and the meshing with the intermediate gear 155 is released. Accordingly, the transmission of the driving force from the motor 70 to the sheet feeding roller 92 is blocked. Thereafter, the planetary gear 153 is further moved and meshes with the fixed teeth 32a as shown in
When the holder 51 is swung such that the sheet feeding roller 92 side is raised in conjunction with the movement of the planetary gear 153 as described above, the lock lever 100, which is lifted by the abutted surface 100b abutting against the abutment rib 132 as described above with reference to
Electrical Configuration of Multifunction Device
Next, an electrical configuration of the multifunction device 1 according to the present embodiment will be described. As shown in
Control targets of the controller 110 include the image forming unit 4, a LAN communication unit 111, the operation panel 40, the image sensor 3S, a sheet conveying sensor 113, the motor 70, a motor 114, a sheet placement sensor 112, and the like. Among the above units, the image forming unit 4 and the LAN communication unit 111 are provided in the main body unit 2. The operation panel 40, the image sensor 3S, and the motor 114 are provided in the FB unit 5. The sheet placement sensor 112, the motor 70, and the sheet conveying sensor 113 are provided in the ADF 9.
The controller 110 monitors signals from the sheet placement sensor 112 and the LAN communication unit 111. The LAN communication unit 111 includes a communication interface device corresponding to a wireless LAN and a communication interface device corresponding to a wired LAN. The motor 114 is a power source for moving the image sensor 3S in a left-right direction in the FB unit 5. The sheet placement sensor 112 is a sensor that detects that the sheet SH is placed on the loading surface 150A. The sheet conveying sensor 113 is a sensor that detects that a distal end in the conveying direction and a rear end in the conveying direction of the sheet SH conveyed in the ADF 9 have passed a predetermined detection position in the conveyance path P1.
Details of a structure of the regulating member 80, a structure of ribs that constitute the first upper conveying surface 130A and the second upper conveying surface 130B, and an arrangement mode of the sheet placement sensor 112 in the present embodiment will be described.
As shown in
As shown in
As described above, the upper surface of the upper chute member 130 includes the first upper conveying surface 130A and the second upper conveying surface 130B. The second upper conveying surface 130B is an example of a first inclined surface, and is a support surface inclined upward toward a downstream side in the conveying direction. The first upper conveying surface 130A is an example of a second inclined surface, and is a support surface positioned upstream of the second upper conveying surface 130B in the conveying direction and inclined downward toward the downstream side in the conveying direction.
As shown in
As described above, the separation bank 56B is provided between the sheet feeding roller 92 and the separation roller 54. As shown in
As shown in
As shown in
With the above-described configuration of the regulating member 80, as shown in
In this way, the structures of the regulating member 80 and the ribs 131A to 131F, 133R, and 133F reduce upward and downward curve of the sheet SH, so that the fed sheet SH is stably positioned by the regulating member 80. Therefore, in the present embodiment, the sheet placement sensor 112 is disposed such that the sheets SH having a size in which a difference in positions of rear ends of the sheets is not so large can be distinguished from each other and detected by using the stable positioning of the sheets SH.
As described above, in the multifunction device 1 according to the present embodiment, the regulating member 80 that regulates passage of the sheet SH supported by the first upper conveying surface 130A and the second upper conveying surface 130B in the conveying direction is provided to be displaceable at the first position or the second position. At the first position, the regulating member 80 abuts against the distal end of the sheet SH supported by the first upper conveying surface 130A and regulates the passage of the sheet SH in the conveying direction. At the second position farther from the conveyance path than the first position, the regulating member 80 allows passage of the sheet SH in the conveying direction. When abutting against the distal end of the sheet SH at the first position, the regulating member 80 includes at least one protrusion 80e on the wall surface 80d that abuts against the distal end of the sheet. Accordingly, when the distal end of the sheet SH fed by the user abuts against the regulating member 80, the distal end of the sheet SH hits and is caught by the protrusions 80e of the wall surface 80d. Therefore, it is possible to reduce sliding of the distal end of the sheet on the surface of the wall surface 80d and curving upward or downward of the distal end of the sheet. Accordingly, usability for the user can be improved.
Particularly, in the present embodiment, when the regulating member 80 is at the first position, the plurality of protrusions 80e are arranged in a height direction on the wall surface 80d. Accordingly, even when the number of sheets SH to be fed at one time varies between, for example, one to several tens of sheets SH, the sheets SH hit and are caught by any one of the plurality of protrusions 80e depending on a thickness of a bundle of the sheets SH, so that the curve can be reduced.
Particularly, in the present embodiment, the sheet placement sensor 112D that detects presence or absence of the sheet SH is provided at the position between the rear end of the sheet SH of the B5 size and the rear end of the sheet SH of the LETTER size in a plan view. Further, in the present embodiment, the curve is reduced as described above, so that the fed sheet SH is stably positioned by the regulating member 80. Accordingly, when the sheet SH of the B5 size is fed, a detection result of the sheet placement sensor 112D becomes “absence of sheet” with high accuracy, and when the sheet of the LETTER size is fed, a detection result of the sheet placement sensor 112D becomes “presence of sheet” with high accuracy. As a result, the sheet of the B5 size and the sheet of the LETTER size, in which the difference in the positions of the rear ends of the sheets is not so large when the sheets are fed with a sheet longitudinal direction corresponding to the conveying direction, can be distinguished from each other and detected.
Particularly, in the present embodiment, the regulating member 80 has the curved surface 80g that is positioned at a lower side in the first position and connects the bottom surface 80f and the wall surface 80d. When the regulating member 80 abuts against the distal end of the sheet SH at the first position, the predetermined portion 131a of the second upper conveying surface 130B whose position in the conveying direction is the same as that of the wall surface 80d is higher than the highest portion of the curved surface 80g. Accordingly, when the sheet SH is fed, the distal end thereof is lifted by the predetermined portion 131a of the second upper conveying surface 130B before reaching the regulating member 80, and becomes higher than the position of the bottom surface 80f when a position in the conveying direction reaches the same position as that of the wall surface 80d. As a result, it is possible to reduce curving downward of the distal end of the sheet SH so as to slip under the bottom surface 80f of the regulating member 80. As a result, usability for the user can be improved.
Particularly, in the present embodiment, the angle θ1 formed by the first upper conveying surface 130A and the abutment surface 56B1 of the separation bank 56B is smaller than the angle θ2 formed by the first upper conveying surface 130A and the second upper conveying surface 130B. In other words, the second upper conveying surface 130B is in a state of being more horizontal and sideways than the abutment surface 56B1 of the separation bank 56B. Accordingly, when the sheet SH is fed, it is possible to reduce a possibility that the distal end of the sheet abuts against the second upper conveying surface 130B before the abutment surface 56B1 of the separation bank 56B and friction with the second upper conveying surface 130B induces a conveyance abnormality.
Particularly, in the present embodiment, the position of the upstream end portion 130B1 of the second upper conveying surface 130B is positioned downstream of the abutment surface 56B1 of the separation bank 56B in the conveying direction. Accordingly, when the sheet SH is fed, it is possible to reduce the possibility that the distal end of the sheet abuts against the second upper conveying surface 130B before the abutment surface 56B1 of the separation bank 56B and the friction with the second upper conveying surface 130B induces the conveyance abnormality.
Particularly, in the present embodiment, at least a part of the second upper conveying surface 130B includes the upper surfaces of the ribs 131A to 131F that protrude upward relative to other portions. Accordingly, the second upper conveying surface 130B can lift the distal end of the sheet SH while reducing friction by reducing a contact area with the sheet SH as much as possible.
Particularly, in the present embodiment, the ribs 133R and 133F different from the ribs 131A to 131F are provided and positioned opposite to the regulating member 80 in the conveying direction on the upstream side of the regulating member 80. Accordingly, the distal end of the fed sheet SH can be smoothly guided to the regulating member 80, and downward curve prevention function of the ribs 131A to 131F can be assisted. Further, at this time, since the height direction positions of the upper surfaces of the ribs 133R and 133F are lower than the upper surface of the first upper conveying surface 130A, it is possible to reduce a possibility that when the sheet SH is fed, the sheet SH abuts against the ribs 133R and 133F before the first upper conveying surface 130A and friction with the ribs 133R and 133F induces a conveyance abnormality.
Particularly, in the present embodiment, the regulating member 80 is switched to the first position or the second position by the switching mechanism based on the driving force input from the motor 70 to the rotation shaft 54S of the separation roller 54. Further, the gear mechanism 15 that transmits the driving force input from the motor 70 to the rotation shaft 54S of the separation roller 54 to the rotation shaft 92S of the sheet feeding roller 92 is provided, and the gear mechanism 15 is provided on the rear side in the sheet width direction with respect to the separation bank 56B.
In this way, as a result of the configuration in which the motor driving force serving as the driving source of the regulating member 80 is also transmitted to the sheet feeding roller side by the gear mechanism 15, the center line in the width direction between the two regulating members 80R and 80F arranged on one side and the other side of the separation bank 56B in the sheet width direction may be eccentric with respect to the center line CL of the separation bank 56B in the width direction. In this case, a center line in the width direction between the ribs 131A and 131B and the ribs 131D and 131E provided at the corresponding positions in the width direction in order to reduce curving at the regulating members 80R and 80F is also eccentric with respect to the center line CL of the separation bank 56B in the width direction. That is, distances to the ribs 131A and 131B and distances to the ribs 131D and 131E are different when viewed from the center line CL of the separation bank 56B in the width direction substantially equal to a center position of the conveyed sheet SH in the width direction. As a result, when the fed sheet SH is conveyed as it is, a frictional force that acts on an area on the one side of the sheet SH and a frictional force that acts on an area on the other side of the sheet SH when viewed from the center position of the sheet SH in the width direction may become unbalanced, which may cause skew movement.
Therefore, in the present embodiment, the rib 131F for applying a frictional force is provided at a portion where the distance d from the center line CL of the separation bank 56B in the width direction is substantially the same as that of the rib 131A and where the ribs 131D and 131E are not provided. Then, the shape and the height direction position of the upper surface of the rib 131F are substantially the same as those of the upper surfaces of other ribs 131A to 131E. Accordingly, when the sheet SH is conveyed, since it is possible to balance the acting frictional forces by making the number, shapes, and the like of the ribs substantially uniform in the area on one side and the area on the other side of the sheet SH when viewed from the center position of the sheet SH in the width direction, occurrence of skew movement can be reduced.
The present disclosure is not limited to the above-described embodiment and various modifications can be made within the scope not deviating from the gist and technical idea thereof. These modifications are also included in the technical scope.
That is, in the above description, the regulating member 80 is configured to move in and out of the conveyance path P1 of the sheet SH by rotating, but the present disclosure is not limited thereto. That is, for example, a solenoid, an electromagnetic clutch, or the like may be used to move the regulating member up and down to move in and out of the conveyance path P1. In this case, there is provided the switching mechanism that implements the regulated state by moving the regulating member upward or downward to the first position positioned on a conveyance path P1 side, and implements the regulation release state by moving the regulating member downward or upward to the second position farther from the conveyance path P1 than the first position.
Further, in the above description, a case where the rotatable lock lever 100 is provided has been described as an example, but the configuration of the lock lever is not limited thereto, and any configuration may be used as long as the regulating member 80 can be switched to the regulated state or the open state in conjunction with the rotation of the holder 51. That is, for example, a member such as a bar or a plate that does not rotate and linearly moves to abut against or engage with the regulating member 80, such as a lever, may also be used as the lock lever.
In the above description, the swing of the holder 51 is also implemented using the driving force from the motor 70, but the present disclosure is not limited thereto. That is, the holder 51 may be swung using a driving force from a driving source different from the motor 70.
In the above description, a case where the present disclosure is applied to the document sheet feeding mechanism in the ADF 9 when the document is inserted into the ADF 9 by the user has been described as an example, but the present disclosure is not limited thereto. That is, the present disclosure may be applied to a manual sheet feeding mechanism when the user inserts a recording sheet from a manual sheet feeding port separately provided in the main body unit 2. Also in this case, the same effects as described above are obtained.
Further, the above description has been made by taking the multifunction device 1 as an example of the image processing apparatus, but the present disclosure is not limited thereto. That is, as another example of the image processing apparatus, the present disclosure may be applied to a reading apparatus including only a portion corresponding to the reader 3 without including a portion corresponding to the image forming unit 4. Also in this case, the same effects as described above are obtained.
In addition to those described above, the methods according to the above-described embodiment and the modifications may be used in combination as appropriate.
Though not specifically exemplified, the present disclosure should be put into practice with various changes made in a range not departing from its spirit.
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Entry |
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Japan Patent Office; Notice of Reasons for Refusal issued in Japanese Patent Application No. 2020-185323, dated Jun. 28, 2024. |
Number | Date | Country | |
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20220144566 A1 | May 2022 | US |