This application is based upon and claims the benefit of priority from Japanese patent application No. 2015-180391, filed on Sep. 14, 2015, the disclosure of which is incorporated herein in its entirety by reference.
The present invention relates to an image sensor device, and more particularly, to an image sensor device having, for example, a phase difference auto-focus function.
In image pickup devices such as a camera, a CCD or CMOS sensor is used as an image sensor device, and an image obtained by the image sensor device is output as photographing data. Many of the image pickup devices have an auto-focus function for automatically enhancing the sharpness of an image to be photographed. A phase difference method is known as a method for implementing the auto-focus function.
In the phase difference method, one or two pairs of light-receiving units are provided for each of microlenses arranged in a two-dimensional array, and the light-receiving units are projected by the microlens onto the pupil of an image pickup optical system, thereby dividing the pupil. In the phase difference method, object images are respectively formed by two light beams passing through different areas of the pupil of the image pickup optical system and the positional phase difference between the two object images is detected based on the output of the image sensor device and is converted into the defocus amount of the image pickup optical system. Japanese Patent No. 3774597 discloses an example of image pickup devices having the auto-focus function using the phase difference method as described above.
However, in the image pickup devices including a first photoelectric conversion unit (for example, a photodiode) and a second photodiode, such as the image pickup device disclosed in Japanese Patent No. 3774597, the crosstalk of electrons between the two photodiodes occurs. The occurrence of crosstalk of electrons between the photodiodes causes deterioration of the auto-focus accuracy. Other problems to be solved by and novel features of the present invention will become apparent from the following description and the accompanying drawings.
According to one embodiment, at least some of a plurality of pixels of an image sensor device include: a first photoelectric conversion element and a second photoelectric conversion element that are formed on a semiconductor substrate, the first photoelectric conversion element and the second photoelectric conversion element being formed below one microlens; and a potential barrier that inhibits transfer of electric charges between at least a part of a lower region of the first photoelectric conversion element and at least a part of a lower region of the second photoelectric conversion element in a depth direction of the semiconductor substrate.
According to the one embodiment, it is possible to provide an image sensor device capable of implementing an auto-focus function for controlling a focus with a high accuracy.
The above and other aspects, advantages and features will be more apparent from the following description of certain embodiments taken in conjunction with the accompanying drawings, in which:
The following description and the drawings are abbreviated or simplified as appropriate for clarity of explanation. The elements illustrated in the drawings as functional blocks for performing various processes can be implemented hardwarewise by a CPU, a memory, and other circuits, and softwarewise by a program loaded into a memory. Accordingly, it is understood by those skilled in the art that these functional blocks can be implemented in various forms including, but not limited to, hardware alone, software alone, and a combination of hardware and software. Note that in the drawings, the same elements are denoted by the same reference numerals, and repeated descriptions thereof are omitted as needed.
The above-mentioned program can be stored and provided to a computer using any type of non-transitory computer readable media. Non-transitory computer readable media include any type of tangible storage media. Examples of non-transitory computer readable media include magnetic storage media (such as floppy disks, magnetic tapes, hard disk drives, etc.), optical magnetic storage media (e.g., magneto-optical disks), CD-ROM (Read Only Memory), CD-R, CD-R/W, and semiconductor memories (such as mask ROM, PROM (Programmable ROM), EPROM (Erasable PROM), flash ROM, RAM (Random Access Memory), etc.). The program may be provided to a computer using any type of transitory computer readable media. Examples of transitory computer readable media include electric signals, optical signals, and electromagnetic waves. Transitory computer readable media can provide the program to a computer via a wired communication line, such as electric wires and optical fibers, or a wireless communication line.
The zoom lens 11, the aperture mechanism 12, the fixed lens 13, and the focus lens 14 constitute a lens group of the camera system 1. The position of the zoom lens 11 is changed by the zoom actuator 16. The position of the focus lens 14 is changed by the focus actuator 17. In the camera system 1, the lenses are moved by various actuators to thereby change the zoom magnification and focus, and the aperture mechanism 12 is operated to thereby change the amount of incident light.
The zoom actuator 16 causes the zoom lens 11 to move based on a zoom control signal SZC output from the system control MCU 19. The focus actuator 17 causes the focus lens 14 to move based on a focus control signal SFC output from the system control MCU 19. The aperture mechanism 12 adjusts an aperture amount according to an aperture control signal SDC output from the system control MCU 19.
The sensor 15 corresponds to an image sensor device according to the first embodiment. The sensor 15 includes a photoelectric conversion element, such as a photodiode. The sensor 15 converts light-receiving pixel information received from the light-receiving element into a digital value, and outputs image information Do. Further, the sensor 15 analyzes the image information Do output from the sensor 15, and outputs image characteristic information DCI representing the characteristics of the image information Do. The image characteristic information DCI includes two images obtained in auto-focus processing to be described later. Furthermore, the sensor 15 performs a gain control for each pixel of the image information Do, an exposure control for the image information Do, and an HDR (High Dynamic Range) control for the image information Do, based on a sensor control signal SSC received from the system control MCU 19. The details of the sensor 15 will be described later.
The signal processing circuit 18 performs image processing, such as image correction, on the image information Do received from the sensor 15, and outputs image data Dimg. The signal processing circuit 18 analyzes the received image information Do and outputs color space information DCD. The color space information DCD includes, for example, brightness information and color information of the image information Do.
The system control MCU 19 controls the focus of the lens group based on the image characteristic information DCI output from the sensor 15. Specifically, the system control MCU 19 outputs the focus control signal SFC to the focus actuator 17, to thereby control the focus of the lens group. The system control MCU 19 outputs the aperture control signal SDC to the aperture mechanism 12, to thereby adjust the aperture amount of the aperture mechanism 12. Further, the system control MCU 19 generates the zoom control signal SZC according to a zoom instruction received from the outside, and outputs the zoom control signal SZC to the zoom actuator 16 to thereby control the zoom magnification of the lens group.
More specifically, defocus occurs when the zoom lens 11 is moved by the zoom actuator 16. Accordingly, the system control MCU 19 calculates a positional phase difference between two object images based on the two images included in the image characteristic information DCI obtained from the sensor 15, and calculates the defocus amount of the lens group based on the positional phase difference. The system control MCU 19 controls an image surface to be automatically focused according to the defocus amount. This processing is referred to as auto-focus control.
Further, the system control MCU 19 controls the exposure setting and gain setting for the sensor 15 in such a manner that an exposure control value to instruct the exposure setting for the sensor 15 is calculated based on the brightness information included in the color space information DCD output from the signal processing circuit 18 and the brightness information included in the color space information DCD output from the signal processing circuit 18 indicates a value closer to the exposure control value. At this time, the system control MCU 19 may calculate a control value for the aperture mechanism 12 when the exposure is changed.
Furthermore, the system control MCU 19 outputs a color space control signal SIC to adjust the brightness or color of the image data Dimg based on an instruction from a user. The system control MCU 19 generates the color space control signal SIC based on the difference between the color space information DCD obtained from the signal processing circuit 18 and the information supplied from the user.
One of the features of the camera system 1 according to the first embodiment is the control method for the sensor 15 when the sensor 15 obtains the image information Do in the auto-focus processing. The sensor 15 will be described in more detail below.
The row controller 20 controls the active state of each of pixel units 23, which are arranged in a lattice form, in each row. The column controller 21 reads out, in each column, a pixel signal read out from each of the pixel units 23 arranged in a lattice form. The column controller 21 includes a switch circuit and an output buffer to read out the pixel signal. The pixel array 22 includes the pixel units 23 which are arranged in a lattice form. In the example shown in
As shown in
In the pixel unit 23, a third photoelectric conversion element (for example, a photodiode PD1L) and a fourth photoelectric conversion element (for example, a photodiode PD1R) constitute one light-receiving element corresponding to a red color filter. The photodiode PD1L and the photodiode PD1R receive light incident through a microlens which is provided in common to the photodiode PD1L and the photodiode PD1R. The photodiode PD1L and the photodiode PD1R are provided at locations adjacent to each other.
In the pixel unit 23, the photodiode PD0L is provided with a first transfer transistor (for example, a transfer transistor TX0L), and the photodiode PD0R is provided with a second transfer transistor (for example, a transfer transistor TX0R). The gates of the transfer transistor TX0L and the transfer transistor TX0R are connected to a first readout timing signal line TG1 for supplying a first readout timing signal which is commonly used for the transfer transistors. In the pixel unit 23, the photodiode PD1L is provided with a third transfer transistor (for example, a transfer transistor TX1L), and the photodiode PD1R is provided with a fourth transfer transistor (for example, a transfer transistor TX1R). The gates of the transfer transistor TX1L and the transfer transistor TX1R are connected to a second readout timing signal line TG2 for supplying a second readout timing signal which is commonly used for the transfer transistors. The second readout timing signal is enabled at a timing different from that of the first readout timing signal.
The drains of the transfer transistors TX0L and TX1L serve as a floating diffusion FD. The drains of the transfer transistor TX0L and the transfer transistor TX1L are connected to the gate of a first amplification transistor (for example, an amplification transistor AMIA0). The drains of the transfer transistor TX0L and the transfer transistor TX1L are connected to the source of a first reset transistor (for example, a reset transistor RSTA0). The drain of the reset transistor RSTA0 is supplied with a power supply voltage via a power supply line VDD_PX. The amplification transistor AMIA0 amplifies a first voltage, which is generated by electric charges output via the transfer transistors TX0L and TX1L, and outputs the amplified first voltage to a first output line OUT_A0. More specifically, the drain of the amplification transistor AMIA0 is connected to the power supply line VDD_PX, and the source of the amplification transistor AMIA0 is connected to the first output line OUT_A0 via a first selection transistor (for example, a selection transistor TSELA0). The first output line OUT_A0 outputs an output signal which is generated based on the electric charges read out via the transfer transistors TX0L and TX1L. The gate of the selection transistor TSELA0 is connected to a selection signal line SEL which supplies a selection signal.
The drains of the transfer transistors TX0R and TX1R serve as the floating diffusion FD. The drains of the transfer transistor TX0R and the transfer transistor TX1R are connected to the gate of a second amplification transistor (for example, an amplification transistor AMIB0). The drains of the transfer transistor TX0R and the transfer transistor TX1R are connected to the source of a second reset transistor (for example, a reset transistor RSTB0). The drain of the reset transistor RSTB0 is supplied with the power supply voltage via the power supply line VDD_PX. The amplification transistor AMIB0 amplifies a second voltage, which is generated by electric charges output via the transfer transistors TX0R and TX1R, and outputs the amplified voltage to a second output line OUT_B0. More specifically, the drain of the amplification transistor AMIB0 is connected to the power supply line VDD_PX, and the source of the amplification transistor AMIB0 is connected to the second output line OUT_B0 via a second selection transistor (for example, a selection transistor TSELB0). The second output line OUT_B0 outputs an output signal which is generated based on the electric charges read out via the transfer transistors TX0R and TX1R. The gate of the selection transistor TSELB0 is connected to the selection signal line SEL that supplies the selection signal.
Next, the layout of the pixel unit 23 according to the first embodiment will be described.
As shown in
The transfer transistor TX0L is formed on a side of the first photoelectric conversion element region APD0 that faces the second photoelectric conversion element region APD1. The gate of the transfer transistor TX0L is connected to the first readout timing signal line TG1. The transfer transistor TX0L is provided so as to correspond to the photodiode PD0L. The transfer transistor TX0R is formed on a side of the first photoelectric conversion element region APD0 that faces the second photoelectric conversion element region APD1. The gate of the transfer transistor TX0R is connected to the first readout timing signal line TG1. The transfer transistor TX0R is provided so as to correspond to the photodiode PD0R. The transfer transistor TX1L is formed on a side of the second photoelectric conversion element region APD1 that faces the first photoelectric conversion element region APD0. The gate of the transfer transistor TX1L is connected to the second readout timing signal line TG2. The transfer transistor TX1L is provided so as to correspond to the photodiode PD1L. The transfer transistor TX1R is formed on a side of the second photoelectric conversion element region APD1 that faces the first photoelectric conversion element region APD0. The gate of the transfer transistor TX1R is connected to the second readout timing signal line TG2. The transfer transistor TX1R is provided so as to correspond to the photodiode PD1R.
In the pixel unit 23, a diffusion region serving as the drain of the transfer transistor TX0L and a diffusion region serving as the drain of the transfer transistor TX1L are formed in one region, and this region is referred to as a first floating diffusion region. In other words, the first floating diffusion region is formed in the region that connects the transfer transistor TX0L and the transfer transistor TX1L to each other. In the pixel unit 23, a diffusion region serving as the drain of the transfer transistor TX0R and a diffusion region serving as the drain of the transfer transistor TX1R are formed in one region, and this region is referred to as a second floating diffusion region. In other words, the second floating diffusion region is formed in the region that connects the transfer transistor TX0R and the transfer transistor TX1R to each other.
In the pixel unit 23, the first reset transistor (for example, the reset transistor RSTA0) is formed so as to be adjacent to the first floating diffusion region, and the second reset transistor (for example, the reset transistor RSTB0) is formed so as to be adjacent to the second floating diffusion region. A diffusion region serving as the source of the reset transistor RSTA0 and a diffusion region serving as the source of the reset transistor RSTB0 are formed in one region.
In the pixel unit 23, the amplification transistor and the selection transistor are formed in the region between the first photoelectric conversion element region APD0 and the second photoelectric conversion element region APD1. More specifically, in the pixel unit 23, the amplification transistor AMIA0 and the selection transistor TSELA0 are formed in the left-side region of the first floating diffusion region shown in
Next, a sectional structure of the photodiode of the pixel unit 23 will be described. The photoelectric conversion element regions included in the pixel unit 23 have the same sectional structure. Accordingly, the sectional structure of one photoelectric conversion element region (hereinafter, the reference symbol “APD” is used to collectively refer to the photoelectric conversion element regions) is herein illustrated, and the structure of each photodiode included in the conversion device region APD is described below.
As shown in
A wiring layer in which lines 41 to 43 are formed is formed above the substrate layer which is composed of the N-sub layer 31 and the P-well layer 32. The microlens in the pixel unit 23 is formed above the wiring layer. In a microlens layer in which the microlens is formed, a microlens 37 is formed above a color filter 36. As shown in
Next, a method for manufacturing the photoelectric conversion element region APD of the image sensor device according to the first embodiment will be described.
Next, the photodiodes PD_L and PD_R are formed on the surface of the P-well layer 32 in the region surrounded by the potential wall 33. After that, the potential cover 35 is formed so as to cover the photodiodes PD_L and PD_R. The potential cover 35 is formed of an N-type semiconductor. The potential cover 35 is formed by implanting the N-type impurity into the surface layer of the substrate layer.
Impurity implantation parameters used in the manufacturing process for the photoelectric conversion element region APD according to the first embodiment will be described.
The lower graph of
Next, focus of the camera system 1 will be described.
As shown in
An image to be formed on the image surface when defocus occurs will now be described.
As shown in
In the auto-focus processing of the camera system 1 according to the first embodiment, the position of the focus lens 14 is controlled in such a manner that the output signals output from all the pixel units arranged in the pixel array 22 of the sensor 15 are matched between the left photoelectric conversion element and the right photoelectric conversion element. In the camera system 1 according to the first embodiment, the system control MCU 19 controls the position of the focus lens 14 based on resolution information output from the sensor 15.
Next, an operation of the sensor 15 during the auto-focus processing according to the first embodiment will be described.
As shown in
At timing t4, the reset signal RST is switched from the low level to the high level. Accordingly, each floating diffusion FD is reset. Then, after the reset signal is switched to the low level again, the second readout timing signal TG2 is switched to the high level at timing t5. As a result, the output signal based on the electric charges output from the photodiode PD1L is output to the first output line OUT_A0, and the output signal based on the electric charges output from the photodiode PD1R is output to the second output line OUT_B0. Further, the output signal based on the electric charges output from the photodiode PD3L is output to the first output line OUT_A1, and the output signal based on the electric charges output from the photodiode PD3R is output to the second output line OUT_B1. At timing t6, the selection signal SEL is switched from the high level to the low level.
As described above, in the sensor 15 according to the first embodiment, the outputs from the left photoelectric conversion element and the right photoelectric conversion element, which are provided so as to correspond to one microlens, are carried out by activating one readout timing signal. In other words, in the sensor 15 according to the first embodiment, the outputs from the left photoelectric conversion element and the right photoelectric conversion element, which are provided so as to correspond to one microlens, are carried out at the same timing. Accordingly, in the sensor 15 according to the first embodiment, the accuracy of the auto-focus control can be increased. In this case, when the outputs from two photoelectric conversion elements (for example, photodiodes) are obtained at the same time, crosstalk of electrons between the two photodiodes occurs, which may cause deterioration of the auto-focus accuracy. However, in the sensor 15 according to the first embodiment, the potential barrier 34 is provided in the photoelectric conversion element region APD, thereby preventing the occurrence of crosstalk of electrons between the two photodiodes and increasing the auto-focus accuracy. In this regard, the principle of operation of the photoelectric conversion element region APD of the sensor 15 according to the first embodiment will be described below.
As shown in
As a comparative example, the photoelectric conversion element region APD which does not include the potential barrier 34 will be described. The principle of operation of the photoelectric conversion element region APD according to the first embodiment will be described in comparison with the comparative example.
Next, a location where electrons are generated in the photoelectric conversion element region APD will be described. In the photoelectric conversion element region APD, when a light beam enters the electron accumulation portion via a microlens, ionization occurs in the electron accumulation portion, so that electrons are generated in the electron accumulation portion. In the photoelectric conversion element region APD, the electrons generated in the electron accumulation portion are collected into the photodiodes, thereby outputting electric charges according to the amount of incident light.
In the photoelectric conversion element region APD, the electrons generated at the locations described above are collected into the photodiodes by a slope of the potential within the electron accumulation portion. At this time, when the potential barrier 34 is present, the potential barrier 34 prevents transfer of the electrons generated below the photodiode PD_L and the electrons generated below the photodiode PD_R between the respective regions. In other words, the electron crosstalk does not occur in the photoelectric conversion element region APD according to the first embodiment. On the other hand, in the photoelectric conversion element region APD according to the comparative example which does not include the potential barrier 34, the electron crosstalk occurs in which the electrons generated below the photodiode PD_L flow to the photodiode PD_R and the electrons generated below the photodiode PD_R flow to the photodiode PD_L.
In particular, in the auto-focus operation according to the first embodiment, the electric charges are read out from the two photodiodes at the same time, so that the effect of the electron crosstalk becomes noticeable. Further, it is considered that the electric charges that cause the electron crosstalk are more likely to be generated in the region between two photodiodes.
Next, input/output characteristics of the photoelectric conversion element region APD will be described.
The lower graph of
The lower graph of
Such a difference in the input/output characteristics is caused due to the electron crosstalk, which leads to deterioration in the accuracy of the auto-focus control.
As described above, the sensor 15 according to the first embodiment includes the potential barrier 34 that prevents the occurrence of crosstalk of electrons between two photodiodes in the photoelectric conversion element region APD. With this configuration, the sensor 15 according to the first embodiment can increase the accuracy of the auto-focus control without the influence of the electron crosstalk.
Further, in the sensor 15 according to the first embodiment, the electron accumulation portion formed below the photodiodes is surrounded by the N-sub layer 31 and the potential wall 33. With this configuration, the sensor 15 according to the first embodiment can reduce the electron crosstalk between the adjacent pixels.
Furthermore, in the sensor 15 according to the first embodiment, the potential barrier 34 is formed in such a manner that the potential barrier 34 extends in the depth direction from the bottom of the electron accumulation portion to the vicinity of the photodiodes, thereby preventing the occurrence of electron crosstalk also in a long migration path for electrons.
In a second embodiment, another form of the potential within the photoelectric conversion element region APD according to the first embodiment will be described.
As shown in
In the photoelectric conversion element region APD on which the blue light (B) is incident, the volume of the electron accumulation portion in which electrons are generated tends to decrease. Accordingly, when the potential barrier 34 is provided, the volume of the electron accumulation portion further decreases due to the presence of the potential barrier 34. On the other hand, in the photoelectric conversion element region APD on which the blue light (B) is incident, electrons are generated in a portion closer to the photodiodes PD_L and PD_R and the migration length of the electrons is short, so that the electron crosstalk is less likely to occur. Thus, the potential barrier 34 is not formed only in the photoelectric conversion element region APD on which the blue light (B) is incident, thereby achieving an improvement in the number of saturation electrons and a reduction in the influence of the electron crosstalk. Moreover, a reduction in noise and an increase in image quality can be achieved by increasing the number of saturation electrons.
In a third embodiment, another form of the setting of the potential of the photoelectric conversion element region APD according to the first embodiment will be described.
As shown in
Since the potential barrier 34a having an intermediate potential is provided, the input/output characteristics of the photoelectric conversion element region APD corresponding to the green light (G) are different from those of the photoelectric conversion element region APD according to the first embodiment.
As shown in
Specifically, in a region A in which the amount of incident light is small, the input/output characteristics of the photoelectric conversion element region APD corresponding to the green light (G) are the same as those of other embodiments. On the other hand, in a region B in which the amount of incident light is larger than that in the region A, electrons flow from one of the photodiodes (for example, the photodiode PD_L) to the other one of the photodiodes (for example, the photodiode PD_R). Accordingly, the output voltage of the photodiode PD_L in the region B becomes constant and the slope of the increase of the output voltage of the photodiode PD_R in the region B is steeper than that in the region A. In a region C in which the amount of incident light is greater than that in the region B, electrons are accumulated in the region on the opposite side of the potential barrier 34a. Accordingly, in the region C, the slopes of the increase of the output voltages of the two photodiodes are the same.
Electrons are generated in an intermediate portion of the electron accumulation portion in the photoelectric conversion element region APD corresponding to the green light (G). Accordingly, the electron migration length in photoelectric conversion element region APD corresponding to the green light (G) is shorter than that in the photoelectric conversion element region APD corresponding to the red light (R). Therefore, an increase in the amount of accumulated electric charges and a reduction in electron crosstalk can be achieved in the photoelectric conversion element region APD corresponding to the green light (G) by providing a mobility barrier only for electrons accumulated in a region having a potential equal to or lower than the potential of the potential barrier 34a.
While the invention has been described in terms of several embodiments, those skilled in the art will recognize that the invention can be practiced with various modifications within the spirit and scope of the appended claims and the invention is not limited to the examples described above.
Further, the scope of the claims is not limited by the embodiments described above.
Furthermore, it is noted that, Applicant's intent is to encompass equivalents of all claim elements, even if amended later during prosecution.
The first to third embodiments can be combined as desirable by one of ordinary skill in the art.
Number | Date | Country | Kind |
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2015-180391 | Sep 2015 | JP | national |