The present invention generally relates to light shields for image sensors.
Solid-state image sensors, also known as imagers, absorb incident radiation of a particular wavelength (such as optical photons, x-rays, or the like) and generate an electrical signal corresponding to the absorbed radiation. There are different types of semiconductor-based image sensors, including charge coupled devices (CCD's), photodiode arrays, charge injection devices, hybrid focal plane arrays, and complementary metal oxide semiconductor (CMOS) image sensors.
CMOS image sensors typically consist of a focal plane array of pixel cells. Each one of the pixel cells includes a photosensor, generally a photogate, photoconductor or a photodiode, overlying a substrate for accumulating photo-generated charge in the underlying portion of the substrate. A readout circuit is connected to each pixel cell and includes at least an output transistor formed in the substrate and a charge storage region, typically a floating diffusion region, formed on the substrate adjacent the photosensor and connected to the gate of the output transistor. The image sensor may include at least one electronic device such as a transistor for transferring charge from the underlying portion of the substrate to the floating diffusion region and one device, also typically a transistor, for resetting the region to a predetermined charge level prior to charge transference.
In a CMOS image sensor, the active elements of a pixel cell perform the necessary functions of: (1) photon to charge conversion; (2) accumulation of image charge; (3) transfer of charge to the floating diffusion region accompanied by charge amplification; (4) resetting the floating diffusion region to a known state; (5) selection of a pixel cell for readout; and (6) output and amplification of a signal representing pixel cell charge. Photo charge may be amplified when it moves from the initial charge accumulation region to the floating diffusion region. The charge at the floating diffusion region is typically converted to a pixel cell output voltage by a source follower output transistor.
Exemplary CMOS image sensors of the type discussed above are generally known as discussed, for example, in U.S. Pat. Nos. 6,140,630, 6,376,868, 6,310,366, 6,326,652, 6,204,524 and 6,333,205, each assigned to Micron Technology, Inc., which are incorporated herein by reference in their entirety.
Photosensors in each pixel cell produce a signal corresponding to the intensity of light impinging on the photosensors. When an image is focused on the array of pixel cells, the combined signals may be used, for example, to form a digital representation of the image which may be stored, displayed, printed, and/or transmitted. Accordingly, it is important that all of the light directed to the photosensor impinges on that photosensor rather than becoming reflected or refracted. If light does not impinge on the correct photosensor, optical crosstalk between pixel cells may occur.
Optical crosstalk may exist between neighboring photosensors in a pixel cell array of a solid-state image sensor. In an idealized photosensor, a photodiode for example, light enters only through the surface of the photodiode that directly receives light. In reality, however, light intended for neighboring photosensors also enters the photodiode, in the form of stray light, through the sides of the photosensor structure for example. Reflection and refraction within an array of pixel cells can give rise to stray light, which is also referred to as optical crosstalk.
Optical crosstalk can bring about undesirable results in images that are produced. The undesirable results can become more pronounced as the density of pixel cells in image sensor arrays increases, and as pixel cell size correspondingly decreases. The shrinking pixel cell sizes make it increasingly difficult to focus incoming light on the photosensor of each pixel cell.
Optical crosstalk can manifest as a blurring or reduction in contrast in images produced by a solid-state image sensor. In essence, optical crosstalk in an image sensor array degrades the spatial resolution, reduces overall sensitivity, causes color mixing, and leads to image noise after color correction. As noted above, image degradation can become more pronounced as pixel cell and sensor sizes are reduced.
One method to reduce optical crosstalk in an image sensor is to use a light shield. Typical image sensors include a light shield providing apertures exposing at least a portion of the photosensors to incoming light while shielding the remainder of the pixel cells from the light. Ideally, light shields can block received light signals of adjacent pixel cells and prevent photocurrent from being generated in undesirable locations in the pixel cells; thus, the image sensor achieves higher resolution images with less blooming, blurring, and other detrimental effects. Light shields can also protect the circuitry associated with the pixel cells, for example, from radiation damage and from using stray light that could be undesirably converted in the circuitry to part of this pixel cell's output signal.
In the prior art, various back end polymer based light shield materials have been used; however, none of them attain a light blocking effectiveness greater than metal. Ideally, for perfect light blocking, one continuous layer of metal would be used as the light shield in the image sensor. The light shield typically is formed above the circuitry and the photosensors associated with the pixel cells. The light shield also has apertures allowing light to pass through to the photosensors. Examples of light shields formed in image sensors are provided in U.S. Pat. Nos. 6,611,013 and 6,812,539, each assigned to Micron Technology, Inc., which are incorporated herein by reference in their entirety.
There are, however, some undesired properties related to metal light blocking shields in image sensors. Light shields have typically been formed in the metal interconnect layering (e.g., metal 1, metal 2, or, if utilized, metal 3 layers) of the image sensor, but this type of light shield arrangement limits the use of the metal layer to the light shield rather than for its normal conductive interconnect purpose (for example, conductive connections for the image sensor). In general, using one continuous block of metal as a light shield for an electrical device may cause conflicts with how components of that sensor conducts power or signaling. Also, having the light shield in upper metallization layers spaced from the photosensors can increase light piping and light shadowing in the pixel cells, which can cause errors in sensor functioning.
Another problem with metal light shields relates to the amount of stress imposed onto the image sensor. For example, achieving good light blocking could require more than a 500 Å thick tungsten layer. Applying a large tungsten layer could introduce significant stress to the device, which could introduce higher dark current, leakage current, and in the worst case, could cause film peel off that causes severe process problems. Accordingly, a light shield for an image sensor that does not suffer from the above shortcomings is desired.
The present invention provides a structure and method of improving image sensor performance, for example reducing optical crosstalk, by using a light shield having light shield portions comprising a plurality of opaque material blocks above each pixel cell's photosensor. The light shield portions are arranged to form an aperture allowing light to pass through to the photosensor associated with the pixel cell. The light shield portions are also arranged to form spacing between the blocks which prevents all or at least a portion of wavelengths of incident light from passing therethrough at locations where it is desired to block light.
For light shields where a metal is used for the material blocks, the exemplary light shield of the invention reduces the total net stress on the substrate's surface because it is composed of small blocks (per light shield portion), rather than one continuous block of metal. A material block may be any shape or size; therefore, the light shield is not limited in where it can be placed on the image sensor. The light shield could be placed at locations close to the substrate or at one of the conductive interconnect layers (e.g., metal 1 layer or higher). The light shield, if formed of metal, could be placed without electrical contact to other metal layouts. However, a block forming part of the light shield could be connected to other metal layouts if electrical connection is desired.
These and other advantages and features of the present invention will be more apparent from the following detailed description and drawings which illustrate various embodiments of the invention in which:
In the following detailed description, reference is made to the accompanying drawings, which are a part of the specification, and in which is shown by way of illustration various embodiments whereby the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to make and use the invention. It is to be understood that other embodiments may be utilized, and that structural, logical, and electrical changes, as well as changes in the materials used, may be made without departing from the spirit and scope of the present invention. Additionally, certain processing steps are described and a particular order of processing steps is disclosed; however, the sequence of steps is not limited to that set forth herein and may be changed as is known in the art, with the exception of steps or acts necessarily occurring in a certain order.
The terms “wafer” and “substrate” are to be understood as interchangeable and as including silicon, silicon-on-insulator (SOI) or silicon-on-sapphire (SOS), doped and undoped semiconductors, epitaxial layers of silicon supported by a base semiconductor foundation, and other semiconductor structures. Furthermore, when reference is made to a “wafer” or “substrate” in the following description, previous process steps may have been utilized to form regions, junctions or material layers in or on the base semiconductor structure or foundation. In addition, the semiconductor need not be silicon-based, but could be based on silicon-germanium, germanium, gallium arsenide, or other known semiconductor materials.
The terms “pixel” or “pixel cell” refer to a photo-element unit cell containing a photosensor and transistors for converting electromagnetic radiation to an electrical signal. Although the invention is described herein with reference to the architecture and fabrication of one pixel cell, it should be understood that this is representative of a plurality of pixel cells in an array of an image sensor. In addition, although the invention is described below with reference to a CMOS image sensor, the invention has applicability to any solid state image sensor having pixel cells. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims.
Now referring to the figures,
It should be understood that while
A light shield 44 can be formed above the substrate 10 for precluding at least a portion incident light from passing through to undesired areas of the array of pixel cells 12. One exemplary embodiment of the invention, as shown in
Light shield 44 comprises light shield portions formed as a plurality of opaque material blocks 45a, 45b, 45c, 45d, 45e, 45f, 45g, 45h, 45i, 45j, 45k, 45l, and 45m per pixel cell 12. The light shield 44 material can comprise WSix, W, TiN, Ti, Co, Cr, poly/WSix, Al, Ti/Al, TiSi2/Al, and Ti/Al/TiN, Mo, Ta or other materials with desired light-blocking, electrical, and physical characteristics. For example, refractal metal materials such as tungsten have a higher temperature tolerance; therefore, a tungsten light shield could be applied at locations very close to the substrate 10 surface. Aluminum light shields could be used in the conductive interconnect layer 50 (i.e., metal 1 layer), which is relatively close to the substrate's 10 surface.
In an exemplary embodiment, the light shield 44 may comprise a plurality of metal material blocks 45a, 45b, 45c, 45d, 45e, 45f, 45g, 45h, 45i, 45j, 45k, 45l, and 45m per pixel cell 12. Unlike one continuous block of metal as a light shield, using smaller blocks of metal to form a light shield prevents high stress on the silicon surface. Breaking the metal into smaller pieces distributes the amount of metal stress on the substrate; therefore, the total net stress would be less than comprising the light shield of one large continuous block of metal. It should be appreciated that blocks comprising of metal materials is only one exemplary embodiment of the invention. A material block may comprise any opaque material which prevents at least a portion of wavelengths of incident light from passing through.
The light shield 44 can be very thin. For example, compared to typical metal interconnect layers, which can be about 1,000 Å to about 10,000 Å thick, the light shield 44 need only be thick enough to prevent at least a portion of incident light 47c from passing through (i.e., about 100 Å to about 3,000 thick). The specific thickness within this range can be determined by the light absorption/reflection properties of the light shield 44 material. It is preferred that less than 1% of light impacting the light shield 44 be able to penetrate to the underlying pixel cell 12.
The light shield comprising a plurality of material blocks 45a, 45b, 45c, 45d, 45e, 45f, 45g, 45h, 45i, 45j, 45k, 45l, and 45m can be arranged such that the blocks are separated from each other by a first distance 43a to provide a space of sufficient size to prevent at least a portion of wavelengths of incident light 47a from passing through, and a second distance 43b to provide the aperture 46 of sufficient size to allow light 47b to pass through. In the illustrated embodiment, material blocks 45b, 45c and 45d of light shield 44 are arranged to be separated from material block 45a by the second distance 43b to define the aperture 46 over the photosensor 14, thereby allowing light 47b to pass through to the photosensor 14. The first distance 43a between material blocks 45b, 45c and 45d precludes at least a portion of wavelengths of incident light 47a from passing through to undesired areas of the pixel cell 12. The material blocks are opaque and thick enough allowing less than 1% of incident light 47c impacting each material block to penetrate through to the underlying pixel cell 12 (e.g., material block 45a). Material blocks 45b, 45c and 45d can also be arranged to prevent at least a portion of incident light from passing through to neighboring pixel cells. A material block, if conductive, can optionally be electrically grounded by a grounding circuit, by which it can provide electrical shielding to the underlying pixel cell 12 circuitry. Openings 48 are provided in material blocks 45e, 45f and 45g to allow the various circuitry contacts 26, 30, 34, 40, 38 to be in electrical communication between overlying conductive interconnect layer 50 and underlying pixel circuitry, e.g., 22, 28, 32, 36.
Table 1 compares (1) a photosensor without a light shield comprising opaque material blocks over the photosensor, (2) an aluminum material block with 0.15 um width and 0.15 um first distance 43a, and (3) an aluminum material block with 0.3 um width and 0.4 um first distance. As shown, using a light shield comprising metal material blocks has a 4 to 6 order of magnitude of light intensity reduction, which is ideal for image sensors.
As illustrated in
As is known in the art, light is electromagnetic radiation with a wavelength that is visible to the human eye, (i.e., visible light). Wave transmission can be described by electromagnetic theory. For example, when a plane wave meets a Faraday cup electromagnetic shield it diffracts if the opening of the cup is smaller than the wavelength. The transportation properties of an electromagnetic wave are relative to the wavelength and the opening of the cup. The electromagnetic radiation intensity will decrease as
where a is the cup open diameter and A is the wavelength.
When the opening of the cup is smaller than the wavelength, the percentage of wave penetration is significantly reduced.
For effective light shielding, the preferred first distance 43ashould be less than or equal to about 0.4 um, which is about one quarter of the wavelength of visible light. As illustrated in
The CMOS image sensor 100 is operated by the control circuit 150 which controls address decoders 140, 170 for selecting the appropriate row and column lines for pixel readout, and row and column driver circuitry 130, 160 which apply driving voltage to the drive transistors of the selected row and column lines. A memory 175, e.g., an SRAM, can be in communication with the array 100 and control circuit 150. A serializer module 180 and SFR (Special Function Register) device 185 can each be in communication with the control circuit 120. Optionally, a localized power source 190 can be incorporated into the image sensor 100.
Typically, the signal flow in the image sensor 100 would begin at the array 120 upon its receiving photo-input and generating a charge. The signal is output to a read-out circuit and then to an analog-to-digital conversion device. Then the signal is transferred to a processor, then the serializer, and then the signal can be output from the image sensor to external hardware.
The processor system 200, for example a camera system, generally comprises a central processing unit (CPU) 205, such as a microprocessor, that communicates with an input/output (I/O) device 210 over a bus 215. Image sensor 100 also communicates with the CPU 205 over bus 215. The processor system 200 also includes random access memory (RAM) 220, and can include removable memory 225, such as flash memory, which also communicate with CPU 205 over the bus 215. Image sensor 100 may be combined with a processor, such as a CPU, digital signal processor, or microprocessor, with or without memory storage on a single integrated circuit or on a different chip than the processor.
The processes and devices described above illustrate preferred methods and typical devices of many that could be used and produced. The above description and drawings illustrate embodiments, which achieve the objects, features, and advantages of the present invention. However, it is not intended that the present invention be strictly limited to the above-described and illustrated embodiments. Any modification, though presently unforeseeable, of the present invention that comes within the spirit and scope of the following claims should be considered part of the present invention.