The present invention relates to triggering and valving for pressurised fluid powered devices.
In particular, though not solely, the present invention is directed to apparatus and methods for triggering and valving for pressurised fluid powered devices, whether high or low pressure.
There are pressure systems that use a fluid, for example air or another gas, or a liquid, whether high or low pressure, to drive a workload. The workload may be a reciprocating piston, an ejected projectile or the pressure acts on an item with a pressure pulse. In such applications, there is the need to introduce the pressurised fluid into a region that can do the work on the workload, for example a working chamber. One such method to introduce the pressurised fluid to the workload is through a valve that directly or indirectly isolates the workload from a reservoir and the pressurised fluid source. The valve opens under action of an event, for example triggering by an external signal. Transfers the amount of high-pressure fluid to the workload, and then closes again, the high pressure fluid then does work. For example, the high-pressure fluid may then expand to drive the work load down the work chamber.
In high pressure applications, opening the valve is complex. The forces acting can be very large, and the time frames to open such valving are very small. This must all be done in a controlled repeatable manner to provide a reliable and efficient system that does the most work from the lowest volume of high-pressure fluid. This is particularly the case when a precise repeatable energy level must be delivered.
There is therefore a need to have a reliable, repeatable trigger system for these systems.
One such trigger system is that of Goodnature patent NZ 575339.
This uses a supply of compressed carbon dioxide gas in a replaceable cartridge. The trap has a blanked off vertically oriented kill zone which a ground dwelling or travelling, non-vertically curious animal must extend their head up and into, enticed by a bait in the kill zone. In doing so they disturb a fine steel whisker which acts as a trigger to release a portion of the carbon dioxide in a valve train, the final valve allowing a volume of carbon dioxide to drive a piston and in turn a hammer against the pest to incapacitate them.
This utilises a mechanical trigger to burp open a first pressure balanced membrane in the valve train which in turn burps open a second pressure balanced membrane in the valve train to then release high pressure fluid to activate a device, in that case a trap for pests.
One problem of such traps is that as the pressure of operation increases so too does the actuation force required for any trigger element which is not pressure balanced or force balanced by some means. When the operating pressure is many times the ambient pressure, the size of the relative forces to balance the system is too large to make a commercially useful trigger system by existing means. This causes problems when control of high pressure is needed in small devices.
A further shortcoming is the flexible nature of the diaphragms used in the valve train. These have a shortcoming, as the system the trigger valve is a part of must in some situations remain in a ready to fire state for some time, possibly weeks or months. The diaphragm based valve train over this time frame can leak and lead to firing of the system, and degassing of the operating fluid, which in turn at the very least results in a waste of propelling fluid, and may also create a risk to humans or animals. Diaphragms are also not suitable for very high-pressure operation, as is seen in many other high pressure applications such as pressure regulators for example, when pressures are above a certain level, piston and seal systems are used instead of diaphragms.
It is therefore desirable to have a self-resetting trap that can target multiple target species and go for long periods between maintenance and re-charging, that has high efficacy against a range of pests, is reliable and humane and has a range of common parts between its pest specific forms.
In this specification where reference has been made to patent specifications, other external documents, or other sources of information, this is generally for the purpose of providing a context for discussing the features of the invention. Unless specifically stated otherwise, reference to such external documents is not to be construed as an admission that such documents, or such sources of information, in any jurisdiction, are prior art, or form part of the common general knowledge in the art.
It is an object of the present invention to provide an It is an object of the present invention to provide an improved trigger valve for a pressurised fluid engine or device, or to provide a reliable, repeatable trigger valve for a pressurised fluid engine, or to overcome the above shortcomings or address the above desiderata, or to at least provide the public with a useful choice.
In a first aspect the present invention consists in a trigger valve, comprising or including,
Preferably the work is in the form of the high-pressure fluid acting on a first external device, such as, but not limited to another surface, valve, dose valve, or similar.
Alternatively, or in addition, the trigger piston has a second end, opposite and distal from a first end that has the primary sealing portion, that can act on the first external, or a second external device.
Preferably the second end can act as a hammer to impact on the first, or second, external device.
Preferably the trigger piston moves in a first direction within the cavity.
Preferably the trigger poppet moves in a second direction within the cavity.
Preferably the first direction and second direction are parallel to each other.
Preferably the major face and minor face are each perpendicular to the first direction.
Preferably the receiving end is distal from the primary sealing portion.
Preferably the trigger poppet is surrounded by, and the cavity filled by, ambient pressure, which may be atmospheric, environmental or another reference pressure when in sealing engagement.
Preferably the trigger piston and, or the trigger poppet, are further biased toward the sealing engagement by one or more biasing elements, such as, but not limited to a spring, or other elastic element, whether in tension or compression.
Preferably the cavity includes one or more leak paths from an interior thereof to an exterior thereof, such as, but not limited to bleed ports, or less than perfect sealing about the trigger poppet, trigger piston, or parts thereof.
Preferably the primary sealing portion is an endless knife edge and the poppet sealing portion seals thereto, either or both being a resilient material to at least in part conform and seal to the other, or vice versa.
Preferably there is a pilot port through the trigger piston to within a sealing periphery formed between the primary sealing portion and poppet sealing portion.
Preferably a sealing area contained within the sealing periphery creates a first force from the high-pressure fluid, that is less than a second force created by the bias acting on the trigger poppet, such that the sealing engagement is maintained.
Preferably there is a third force from the high-pressure fluid acting on the minor face including with any further bias, when in sealing engagement.
Preferably the second force and third force drive the two portions together to form the sealing engagement.
Preferably the high-pressure fluid creates a fourth force when acting on the major face that is greater than the third force including any further bias.
Preferably the high-pressure fluid is fed from a high-pressure fluid volume.
Preferably the high-pressure fluid volume is supplied from a high-pressure fluid source, either constantly, or selectively.
Preferably the selective supply is closed, or closes, when the sealing engagement is unsealed, and, or when the secondary sealing portion is unseated.
Alternatively, the constant supply from the high-pressure fluid source is at a first flow rate that is lower than a second flow rate when the sealing engagement is unsealed and, or the secondary sealing portion is unseated.
Preferably the high-pressure fluid is in the range of 10 to 50 bar, and preferably at about 16 bar.
Preferably the interior of the cavity can exhaust high pressure fluid back through the pilot port into the high-pressure volume when unsealed. This provides a possible alternative where the piston comes down flow into the area could get blocked—so bleed could be only at top—main one through piston may be blocked as piston moves down it would block itself.
Preferably the high pressure fluid pressure acting on the major face will reduce after unsealing, as the high pressure fluid does work when the secondary sealing portion is unseated, such that the fourth force reduces to below the third force, allowing the trigger piston to be biased back towards sealing engagement.
Preferably unseating of the secondary sealing portion allows the high-pressure fluid to vent to ambient.
Preferably the trigger poppet is driven in the second direction, opposite to the first direction, when unsealed, by the high-pressure fluid, acting on the poppet sealing portion.
Preferably the trigger poppet has at least a first partial seal where any part of it extends beyond the cavity.
Preferably the trigger piston has at least a second partial seal between a periphery thereof and the interior of the cavity.
In another aspect the present invention consists in a trigger valve, comprising or including,
The trigger poppet and the trigger piston having,
In another aspect the present invention consists in a trigger valve that operates on a high-pressure fluid, comprising or including,
In another aspect the present invention consists in a method of operation of a trigger valve, comprising or including the steps of,
Preferably the work is in the form of the high-pressure fluid acting on a first external device, such as, but not limited to another surface, valve, dose valve, or similar.
Alternatively, or in addition, the trigger piston has a second end, opposite and distal from a first end that has the primary sealing portion, that can act on the first external, or a second external device.
Preferably the second end can act as a hammer to impact on the first, or second, external device.
Preferably the trigger piston moves in a first direction within the cavity.
Preferably the trigger poppet moves in a second direction within the cavity.
Preferably the first direction and second direction are parallel to each other.
Preferably the major face and minor face are each perpendicular to the first direction.
Preferably the receiving end is distal from the primary sealing portion.
Preferably the trigger poppet is surrounded by, and the cavity filled by, ambient pressure, which may be atmospheric, environmental or another reference pressure when in sealing engagement.
Preferably the trigger piston and, or the trigger poppet, are further biased toward the sealing engagement by one or more biasing elements, such as, but not limited to a spring, or other elastic element, whether in tension or compression.
Preferably the cavity includes one or more leak paths from an interior thereof to an exterior thereof, such as, but not limited to bleed ports, or less than perfect sealing about the trigger poppet, trigger piston, or parts thereof.
Preferably the primary sealing portion is an endless knife edge and the poppet sealing portion seals thereto, either or both being a resilient material to at least in part conform and seal to the other, or vice versa.
Preferably there is a pilot port through the trigger piston to within a sealing periphery formed between the primary sealing portion and poppet sealing portion.
Preferably a sealing area contained within the sealing periphery creates a first force from the high-pressure fluid, that is less than a second force created by the bias acting on the trigger poppet, such that the sealing engagement is maintained.
Preferably there is a third force from the high-pressure fluid acting on the minor face including with any further bias, when in sealing engagement.
Preferably the second force and third force drive the two portions together to form the sealing engagement.
Preferably the high-pressure fluid creates a fourth force when acting on the major face that is greater than the third force including any further bias.
Preferably the high-pressure fluid is fed from a high-pressure fluid volume.
Preferably the high-pressure fluid volume is supplied from a high-pressure fluid source, either constantly, or selectively.
Preferably the selective supply is closed, or closes, when the sealing engagement is unsealed, and, or when the secondary sealing portion is unseated.
Alternatively, the constant supply from the high-pressure fluid source is at a first flow rate that is lower than a second flow rate when the sealing engagement is unsealed and, or the secondary sealing portion is unseated.
Preferably the high-pressure fluid is in the range of 10 to 50 bar, and preferably at about 16 bar.
Preferably the interior of the cavity can exhaust high pressure fluid back through the pilot port into the high-pressure volume when unsealed. This provides a possible alternative where the piston comes down flow into the area could get blocked—so bleed could be only at top—main one through piston may be blocked as piston moves down it would block itself.
Preferably the high pressure fluid pressure acting on the major face will reduce after unsealing, as the high pressure fluid does work when the secondary sealing portion is unseated, such that the fourth force reduces to below the third force, allowing the trigger piston to be biased back towards sealing engagement.
Preferably unseating of the secondary sealing portion allows the high-pressure fluid to vent to ambient.
Preferably the trigger poppet is driven in the second direction, opposite to the first direction, when unsealed, by the high-pressure fluid, acting on the poppet sealing portion.
Preferably the trigger poppet has at least a first partial seal where any part of it extends beyond the cavity.
Preferably the trigger piston has at least a second partial seal between a periphery thereof and the interior of the cavity.
In another aspect the present invention consists in a trigger valve as described herein with reference to any one or more of the accompanying drawings.
In another aspect the present invention consists in a method of operating of a trigger valve as described herein with reference to any one or more of the accompanying drawings.
In another aspect the present invention consists in a device incorporating a trigger valve as herein described with reference to any one or more of the accompanying drawings.
As used herein the term “and/or” means “and” or “or”, or both.
As used herein “(5)” following a noun means the plural and/or singular forms of the noun.
The term “comprising” as used in this specification means “consisting at least in part of”. When interpreting statements in this specification which include that term, the features, prefaced by that term in each statement, all need to be present, but other features can also be present. Related terms such as “comprise” and “comprised” are to be interpreted in the same manner.
It is intended that reference to a range of numbers disclosed herein (for example, 1 to 10) also incorporates reference to all rational numbers within that range (for example, 1, 1.1, 2, 3, 3.9, 4, 5, 6, 6.5, 7, 8, 9 and 10) and also any range of rational numbers within that range (for example, 2 to 8, 1.5 to 5.5 and 3.1 to 4.7).
The entire disclosures of all applications, patents and publications, cited above and below, if any, are hereby incorporated by reference.
To those skilled in the art to which the invention relates, many changes in construction and widely differing embodiments and application of the invention will suggest themselves without departing from the scope of the invention as defined in the appended claims. The disclosures and the descriptions herein are purely illustrative and are not intended to be in any sense limiting.
Other aspects of the invention may become apparent from the following description which is given by way of example only and with reference to the accompanying drawings.
Preferred forms of the present invention will now be described with reference to the accompanying drawings in which;
Preferred embodiments and their implementation in an example product will now be described with reference to
A first variation is shown in
A trigger valve 1 to operate with, and control, a high-pressure fluid 12 relative to a reference or ambient fluid 21 is shown in
Where the term fluid is used here this may be a gas, for example, but not limited to air, nitrogen, carbon dioxide, or any other gas whether pure or a mixture, or it may be a fluid, for example but not limited to water, hydraulic oil or other fluid, whether compressible or not. By way of example only when using air as the high pressure fluid, and likewise the ambient fluid, at a lower pressure, in this case as atmospheric pressure the high pressure fluid may be at a range of 10 to 100 bar, preferably 16 bar, and the lower pressure would be at atmospheric, that is about 1.013 bar at sea level.
The trigger valve 1 consists of a housing 2, which defines within its interior a cavity 3 as shown in
The sizes of the trigger poppet 4 outer diameter relative to the inner diameter of the cavity can be used to tune the trigger valve performance also, for example its reaction time, time open, and time to close. A very close match will mean a slow opening of the trigger poppet 4 due to the creation of back pressure (which can be tuned by any leak path), and possibly a slow return (again tunable by leak path, such as any of those shown in
For example an open and close cycle of the trigger valve 1 from resting, open and return to resting may be in the range of 1 millisecond to 1000 milliseconds, and for the application of triggering a device such as a pest control device may be 20 to 500 milliseconds when a compressed gas such as air or carbon dioxide is used.
The external shape of the housing 2 will depend on the application and therefore may be circular, square, rectangular or other shape as needed.
The trigger poppet 5 and trigger piston 10 may be made from any resilient material such as, but not limited to plastic, metal, composite or other material and may be made by moulding, co- or over-moulding, machining, forging, or additive manufacturing such as three dimensional printing, or any combination thereof.
In the form for use with the fluid which is compressed carbon dioxide or air the trigger poppet 5 and trigger piston 10 have bodies made from plastic and are manufactured by moulding. However, other materials may be used for the same, or when the fluid is different, taking into account the requirements of the fluid and the operating environment, for example temperature, operating pressures, sealing pressures, sealing materials, and whether there is, or likely to be contamination of the operating fluid, for example entrained particles.
The trigger valve 1 has a poppet sealing portion 5 shown for example in
However, in other forms it may be a more rigid material and the primary sealing portion 10 may be the compliant material of the sealing engagement. In other forms the poppet sealing portion 5 and the primary sealing portion 10 may be of similarly resilient or compliant materials.
The poppet sealing portion 5, may also extend out the sides of the trigger poppet 4, and form additional sealing of the tripper poppet 4 with the cavity as seen in
In
The trigger poppet 4 and trigger piston 10, are both partially contained within the cavity 3 of the housing 2 as seen in
In the embodiment shown in
The receiving end 8 is formed if needed to engage with the external input 7. In the embodiment shown this is a loop within which a portion of the external input 7 bear. The effect being, the external input 7 (described in more detail later) will disturb the trigger poppet 4 and break the sealing engagement 15.
The receiving end 8 as shown extends from the cavity 3 to outside the housing 2. The aperture through which the receiving end 8 extends can be tuned to provide a leak path 22, better seen in
There leak paths 22 in
The leak paths 22 in
The trigger piston 9 has a primary sealing portion 10 that faces the poppet sealing portion 5 of the trigger poppet 4 shown in
In the preferred embodiment the primary sealing portion 10 is a face of the trigger piston and is therefore the same material. This may be substantially planar as shown in
The primary sealing portion 10 has a knife edge 23 that is a raised endless region of the primary sealing portion 10 more clear in side view in
Through the trigger piston 9 there is a pilot port 25 through it from the high pressure fluid 12 region to the primary sealing portion 5. In the resting position of the trigger valve 1 the pilot port 25 is sealed by the sealing engagement of the tripper poppet 4 and trigger piston 9.
The side of the trigger piston 9 can contain a trigger piston seal 42, that can tune, if needed any leak path 22 between the side of the trigger piston 9 and the interior surface of the cavity 3. Again such a leak path 22 can be used to tune the trigger valve 1, including its response time, including movement of the trigger piston 9 away from the rest position, and its return.
The trigger piston 9 extends to provide a secondary sealing portion 14 toward its second end 18. In the variation shown in
The inner diameter of the housing as shown in
The upper portion (when viewed in
In the variation shown in
The secondary sealing portion 14 as shown in
The inner diameter of the o-ring seals to the outer diameter of the throated area of the trigger piston when in the rest position as shown in
The trigger piston 9 has an extension 36 at its second end. This may, in some embodiments allow it to impact on a device or part thereof when actuated.
There is a further bias 20A shown in
The housing 2 itself may engage or be held to the device 16 in any one of a number of ways. In
At or near the vents 46 there is an interrupted structure such as a flute 47 shown in
Various leak paths are shown as 1 to 5, and in particular detailed in
There is also clear a change in thickness of secondary sealing in
The method of operation of the trigger valve will now be described with reference to
The trigger valve at rest is shown in
The high pressure fluid 12 (brown or dark in
Once the trigger poppet is disturbed by the external input 7 as shown in
This fourth force 37 exceeds the third force 30 and fifth force 39 and drives the trigger piston 9 open, downwards in the case of
The large flow area that is exposed when the trigger piston's secondary sealing portion 14 is unseated allows fast flow of high pressure 12 out of the high pressure volume 31 as seen in
In addition or, in another way, the high pressure fluid escaping the release ports 38 may then also do work. As earlier mentioned the release may also be a venting of over pressure in the high pressure source, either externally actuated, or initiated by the high pressure 12 exceeding the sealing force between 5 and 10.
The high pressure fluid now vented from the high pressure volume 31 reduces in pressure, which in turn means the pressure in the cavity 3 in
Once the fourth force 37 reduces below that provided by the third force 30 and fifth force 39 then forces 30 and 39 will start to move the trigger piston 9 back toward the rest position, as shown in
The relative movement of the trigger poppet 4 and trigger piston 9 towards each other continues under action of the second force 29 and the third force 30 until the two are once again in sealing engagement as shown in
The pressure in the high pressure volume 31 then increases back to the set pressure, feeds the pilot port 25 and the trigger valve 1 is now ready to fire again.
The high pressure volume 31 may be fed by high pressure fluid 12 in several ways. For example this may be a throttled flow, or a selectively switched flow, either being from a supply, source or reservoir of high pressure fluid.
A throttled flow would be incapable of filling the volume of high pressure fluid that is dumped when the trigger valve 1 is open volume. Instead, it supplies high pressure fluid at a rate that slow, or extremely slow in comparison to the trigger valve flow rate, so in practice the trigger valve will reach almost reach ambient just from the trigger valve outflow when open to ambient 21.
A switched flow in contrast is controlled by a separate valving component linked to either the external input e.g. trigger bar, or the position of a component controlled by the trigger valve. For example, the workload position may control the flow into the dump chamber. The switched flow will open to supply a charge of high pressure fluid to the high pressure volume 31 and trigger valve 1 and then close again.
However, when the trigger valve 1 is closed again the throttled flow, or switched flow, will quickly fill the high pressure volume 31 and the pilot port 25 again, that filling rate dictated by the required cycle rate of the system into which the trigger valve is installed.
The trigger valve may also include a low pressure lock out, such that it, or the device is not actuated if the high pressure fluid supplied to it is below a certain set pressure. Such a set pressure may for example be that pressure below which the device may not operate within the required parameters. The biases 20A and, or 20B may be of such a stiffness that the second force 29 and third force 30 they create will prevent the unsealing of the sealing engagement, even when an external input is received, if the pressure of the high pressure fluid is below a set threshold, the high pressure flooding in will not open the trigger valve 1.
The trigger valve may also include a physical lockout, for instance, a movable body as a blocking portion 44 as shown in
Another method of operation of the trigger valve 1 may be where the trigger poppet 4, being force balanced to seal against the top of the trigger piston 9 by default, can be made to act as a check valve. In this method the trigger valve will only allow flow through the pilot port 25 in one direction, meaning that in that force balance arrangement, the only flow path out of the housing would be via a leak path or restricted flow path. To achieve this the pressure areas are adjusted to tune for the correct release pressure.
An example of use of the present invention is described with reference to
The pest, for example a rodent, enters the trap and interacts with a trigger 32A in
Both such movements of the trigger bar will cause a movement B at the trigger valve, for example as shown in
The reset time of the trigger valve 1 in this operation is within the range of 20 to 500 milliseconds.
A pilot sealing portion 45 may also be present to seal off the high pressure fluid 12 from escaping up the pilot port 25 when the trigger piston 9 is displaced and open. This prevents a continuous flow of high pressure fluid to ambient when the trigger valve is open, and only a small dose can escape being sufficient to do or cause work to be done.
The foregoing description of the invention includes preferred forms thereof. Modifications may be made thereto without departing from the scope of the invention.
Number | Date | Country | Kind |
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767885 | Sep 2020 | NZ | national |
Filing Document | Filing Date | Country | Kind |
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PCT/NZ2021/050162 | 9/10/2021 | WO |