The present application is a National Phase entry of, and claims priority to, PCT Application No. PCT/JP2015/072658, filed Aug. 10, 2015, which claims priority to Japanese Patent Application No. 2014-171444, filed Aug. 26, 2014, both of which are incorporated by reference herein in their entireties for all purposes.
Not applicable.
The present disclosure relates to a fuel supply device. In particular, the disclosure relates to a fuel supply device for supplying fuel within a fuel tank to an internal combustion engine, wherein the fuel supply device is mounted to a vehicle, e.g. an automobile.
Fuel supply devices mounted to fuel tanks are widely known in the art. It is also widely known that a part of the fuel supply device can be inserted from an opening formed in an upper surface portion of the fuel tank, where the device attaches to said opening when the fuel supply device is mounted to the fuel tank. Further, as disclosed in a Japanese Laid-Open Patent Publication No. 2012-184760 (hereinafter referred to as 760 Publication), a pump unit rotatably provided to a fuel supply device is also known.
However, the prior art disclosed in 760 Publication can still be further improved. According to the fuel supply device disclosed in the 760 Publication, a pump unit may be rotatably mounted to the connecting portion when a connecting shaft provided as part of the pump unit is inserted through a connecting hole. The prior art was not configured such that the force transmitted from the connecting portion presses the pump unit to the fuel tank. Therefore, it could not maintain a state in which the pump unit abuts the fuel tank. Particularly, the prior art could not maintain a state in which the pump unit abuts the fuel tank when a tank bottom surface is inclined as the fuel tank was deformed. As a result, the fuel within the fuel tank could not be used effectively.
Therefore, there is a need for a fuel supply device configured to maintain a pump unit provided as part of the fuel supply device to abut a fuel tank even if the bottom surface of the fuel tank is deformed to be inclined while the fuel supply device is mounted to said fuel tank.
According to one aspect of the present disclosure, a fuel supply device comprises a cover member which is attached to an opening of a fuel tank as well as a pump unit having a pump, and a connecting portion connecting the cover member and the pump unit. The pump unit is connected so as to be relatively movable with respect to the connecting portion when a connecting shaft which is formed as part of one of the connecting portion or the pump unit, is inserted into a connecting hole which is formed as part of the other of the two. The connecting hole has an elongated hole portion that allows the connecting shaft to be relatively movable in the upward and/or downward directions relative to the connecting hole. An engagement portion is provided at the pump unit abutting an end (e.g. a lower end) of the connecting portion when the fuel supply device is attached to the fuel tank.
Therefore, through the abutment, the engagement portion provided at the pump unit can always receive a pressing force from the connecting portion when the fuel supply device is mounted to the fuel tank. Further, since the connecting hole is formed as an elongated hole, a movable range of the connecting shaft is larger than that known in conventional art. Thus, through the expanded range, the flexibility of the relative positional relationship between the connecting portion and the pump unit is increased, and the pump unit can be pressed against the fuel tank by the connecting portion. In this manner, the pump unit can be pressed against the fuel tank even when the fuel tank is deformed to be inclined to follow to the deformation of the fuel tank.
According to another aspect of the present disclosure, the end (e.g. lower end) of the connecting portion has a planar part which can abut the engagement portion, as well as an arcuate curved surface as seen from a side view, which extends from the planar part.
Therefore, the engagement portion can be pressed by the planar portion when the fuel tank is not deformed. The engagement portion can be pressed by the curved surface when the fuel tank is deformed to be inclined. Consequently, through said planar and arcuate parts at its lower end, the connection portion can press the engagement portion with relatively good followability to the deformation of the fuel tank.
According to another aspect of the present disclosure, a fuel supply device comprises a cover member which is attached to an opening of a fuel tank, as well as a pump unit comprising a pump, and a connecting portion for connecting the cover member and the pump unit. The pump unit is connected so as to be relatively movable with respect to the connecting portion when a connecting shaft which is formed as part of one of the connecting portion or the pump unit, is inserted into the connecting hole which is formed in the other of the two. An engagement portion is provided as part of the pump unit, where the engagement portion abuts an end (e.g. lower end) of the connecting portion when the fuel supply device is attached to the fuel tank. The end (e.g. lower end) of the connecting portion has a circular arc curved surface positioned directly below the connecting shaft.
Accordingly, the engagement portion can be pressed by one part of the curved surface of the lower end of the connecting portion when the fuel tank is not deformed, and can be pressed by the other part of the curved surface when the fuel tank is deformed to be inclined. Consequently, through said pressing, the end of the connection portion can press the engagement portion with relatively good followability to the deformation of the fuel tank.
Hereinafter, one exemplary embodiment of the present disclosure will now be described with reference to the drawings. The forward and backward directions, upward and downward directions as well as the leftward and rightward directions in the present specification are determined such that X is a forward direction, Y is a leftward direction and Z is an upward direction as shown in
The fuel supply device 1 according to the present embodiment may be mounted on a vehicle, such as an automobile. The fuel supply device 1 may be attached to a fuel tank 7 arranged below a floor of the vehicle. The fuel supply device 1 is used to feed liquid fuel stored within the fuel tank 7 to an internal combustion engine (not shown).
As shown in
The cover member 2 includes a set plate portion 21 which covers the opening 72 of the fuel tank 7. An outlet port 23 is provided on the substantially disk-shaped set plate portion 21 for leading fuel delivered from the pump unit 4 to the outside of the fuel tank 7. Further, the set plate portion 21 includes an electric connector 24 (not shown) for connecting electric wiring. The opening 72 normally has a circular shape, and the set plate portion 21 has a substantially circular shape in a plan view, which is concentric with and thus corresponds to the shape of the opening 72. A ring made of resin (not shown) is attached to the opening 72 and acts as a sealing member, filling a clearance between the fuel tank 7 and the cover member 2 in order to reduce or eliminate the clearance.
As shown in
An outer periphery of the upper base 421 is of a similar shape but smaller than an outer periphery of the lower base 422. A clearance space is formed between the upper base 421 and the lower base 422 when the filter member 423 is not interleaved. The clearance space can serve to introduce fuel into the base portion 42. In this embodiment, thus, instead of interleaving, one surface of the upper base 421 is arranged so as to be covered by the filter member 423. As a result, the fuel entering from the unoccupied clearance into the base portion 42 also reaches the pump 41 through the filter member 423.
A pressure control valve 43 is attached to the pump unit 4 that is used for controlling liquid feed pressure of the fuel. The pressure control valve 43 is attached to a valve supporting portion (not shown) extending from the pump 41. The fuel with adjusted pressure by the pressure control valve 43 is fed to the internal combustion engine, for example, via a hose 51 and the outlet port 23.
As shown in
Referring to
Referring to
The connecting portion 3a shown in
Referring to
An engagement piece 313 is provided within the connecting shaft insertion portion 312. The engagement piece 313 is elastically deformed when pressed from one direction but is not deformed when pressed from a direction orthogonal to the said direction. Therefore, it can prevent the connecting shaft 45, when connecting shaft 45 is inserted into the connecting hole 31a, from easily being removed from the connecting hole 31a.
The connecting shaft 45 can move in upward and downward directions since through the vertically elongated hole shape of the connecting hole 31a. Therefore, it is possible to maintain the lower end of the connecting portion 3a and the engagement portion 49 in an abutted state relative to each other even when the pump unit 4 is rotated about the leftward-to-rightward rotary axis of shaft 45 resulting in the pump unit being inclined, as indicated by the directional arrows shown in
As shown in
As shown in
An example of how the fuel supply device 1 behaves when the bottom surface 73 of the fuel tank 7 is deformed will be explained as follows. The fuel supply device 1 is usually maintained in a state attached to the fuel tank 7. The shape of the fuel tank 7 can be deformed due to the environment of its use, including impact with other vehicles or property, accidents, etc. Namely, such causes for the deformation of the fuel tank 7 are most likely to occur after the fuel supply device 1 is attached to the fuel tank 7, when the car is in operation, as opposed to other times. Hereinafter, a behavior of the fuel supply device 1 in this case will be briefly described.
According to the fuel supply device 1 as shown in
As long as the deformation of the bottom surface 73 is caused within a predetermined range, the pump unit 4 continuously receives the biasing force from the spring 53. Therefore, with this continuous application of downwards biasing force, and the above described rotation, the pump unit 4 is maintained in an abutted state against the bottom surface 73 of the fuel tank 7. The predetermined range may be determined by an amount of movement of the connecting shaft 45 relative to the connecting hole 31a. Specifically, it may be determined by a longitudinal vertical length of a slide hole portion 311 of the connecting hole 31a. Therefore, with the abutment of the pump unit 4 to the bottom surface of the fuel tank 7 within the predetermined range of deformation, fuel supply device 1 may suck the fuel at the bottom of the fuel tank 7 through the suction port of the base portion 42 and to the pump 41 of the pump unit 4, and thus the fuel can be efficiently used even when the bottom surface 73 of the fuel tank 7 is deformed.
An embodiment shown in
The connecting hole 31a of the prior embodiment shown in
According to the fuel supply device 1 shown in
While the embodiments of disclosure have been described with reference to specific configurations, it will be apparent to those skilled in the art that many alternatives, modifications and variations may be made without departing from the scope of the present disclosure. Accordingly, embodiments of the present disclosure are intended to embrace all such alternatives, modifications and variations that may fall within the spirit and scope of the appended claims. Embodiments of the present disclosure should not be limited to the representative configurations, but may be modified, for example, as described below.
For example, the elongated hole (connecting hole 31a), instead of a linear vertically elongated hole as disclosed above, may have a linear shape as well as a bent shape such as a substantially L-shape, which is bent in the middle. The width of the elongated hole (connecting hole 31a) may be changed in the middle.
A circular arc portion (curved surface 3ab) shown in
The filter member is not necessarily arranged at the base portion. Therefore, it is also possible to configure the base portion without the filter member. In this case, the filter member may be arranged at any other portion than the base portion. In a further alteration, if the fuel to be sucked by the pump is maintained in a clean state, the filter member does not have to be present in the fuel supply device at all.
Moreover, as per the vehicle, the disclosure is not limited in scope to automobiles. It may also be used in a vehicle that flies in the air (e.g. an airplane or a helicopter), or that moves over the sea or in the sea (e.g. a ship or a submarine).
According to the embodiment in
Number | Date | Country | Kind |
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2014-171444 | Aug 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/072658 | 8/10/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/031544 | 3/3/2016 | WO | A |
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5522425 | Kroiss | Jun 1996 | A |
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Number | Date | Country |
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H11-264353 | Sep 1999 | JP |
H11-264355 | Sep 1999 | JP |
11-324843 | Nov 1999 | JP |
2003-521631 | Jul 2003 | JP |
2006-009729 | Jan 2006 | JP |
2012-184760 | Sep 2012 | JP |
Entry |
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Japanese Patent Application No. 2014-171444 Notification of Reasons for Refusal dated Jun. 20, 2017 (6 pages). |
International Patent Application No. PCT/JP2015/072658 International Search Report dated Nov. 10, 2015 (5 pages). |
Number | Date | Country | |
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20170276105 A1 | Sep 2017 | US |