One particular type of light fixture is known as a wall pack light fixture. Wall pack light fixtures are widely used as commercial, outdoor lighting fixtures due to their durability and efficient lighting over large areas. A wall pack light fixture is typically installed to a support structure, such as a vertical wall or post. The wall pack light fixture typically houses one or more light sources for providing illumination to a desired illuminated area. Typically, the one or more light sources are positioned behind a transparent barrier through which the light exits the light fixture. The light sources may be directly viewable through the transparent barrier and may cause glare or discomfort due to the brightness of the direct light when viewed by passers-by.
Embodiments of the invention covered by this patent are defined by the claims below, not this summary. This summary is a high-level overview of various aspects and introduces some of the concepts that are further described in the Detailed Description section below. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used in isolation to determine the scope of the claimed subject matter. The subject matter should be understood by reference to the entire specification of this patent, all drawings, and each claim.
A system for providing indirect light from a wall pack light fixture. The light source may not be visible from outside the housing of the light fixture or, in some examples, may only be indirectly visible. One general aspect includes a light fixture for lighting an illuminated surface, the light fixture including a housing and a plurality of light sources positioned within the housing and directed towards an interior of the housing. The light fixture also includes a window through which light originating from the light sources passes to exit the housing, the plurality of light sources positioned adjacent a first edge of the window. The light fixture also includes a reflector towards which the light sources are directed, the reflector extending from the plurality of light sources to a second edge of the window opposite the first edge, the reflector extending along a first axis perpendicular to the first edge of the window, the reflector curved around the first axis to reflect light from the plurality of light sources, where the plurality of light sources and reflector cooperate to direct light produced by the light sources onto the illuminated surface in an illumination field that is generally rectangular.
Implementations of the light fixture may include one or more of the following features. The light fixture further may include a heat sink connected to the plurality of light sources. The heat sink may form a portion of an access panel providing access to an interior of the housing. The reflector may have a freeform curvature within a plane perpendicular to the first axis. The reflector may include a plurality of arc segments tangent with respect to adjacent arc segments. The reflector may include a curvature having a profile of an arc segment of an ellipse. The reflector may include a parabolic curvature. The reflector may include a hyperbolic curve. The reflector may include a first portion perpendicular to the window and a second portion having a curved profile. The reflector may be curved with a first radius of curvature at a first end of the reflector and a second radius of curvature at a second end of the reflector. The first radius of curvature may be smaller than the second radius of curvature. The reflector may reflect light from the plurality of light sources and direct it away from a supporting structure to which the housing is connected. The window may include a textured surface to scatter light from the plurality of light sources. The window may include a volumetric diffuser to scatter light from the plurality of light sources. The plurality of light sources may include light emitting diodes (LEDs).
Another general aspect includes a light fixture, including a light source that directs light in a first direction with a heat transfer device connected to the light source to dissipate heat generated by the light source. The light fixture also includes a window through which light originating from the light source passes, the light source directed away from the window. The light fixture also includes a reflector positioned opposite the window in the first direction, the reflector being curved with a varying radius of curvature over a length of the reflector, where the light from the light source reflects off the reflector towards the window.
Implementations may include one or more of the following features. The reflector may have a first radius of curvature adjacent the light source and a second radius of curvature at a distant end of the reflector from the light source. The first radius of curvature may be smaller than the second radius of curvature. The reflector may include a plurality of arc segments tangent with respect to adjacent arc segments. A first arc segment of the plurality of arc segments adjacent the light source may have a first radius of curvature and a second arc segment of the plurality of arc segments adjacent the first arc segment may have a second radius of curvature, the first radius of curvature smaller than the second radius of curvature. The heat transfer device may include a portion of an access panel to an interior of the light fixture.
A further understanding of the nature and advantages of various embodiments may be realized by reference to the following figures. In the appended figures, similar components or features may have the same reference label. Further, various components of the same type may be distinguished by following the reference label by a dash and a second label that distinguishes among similar components. If only the first reference label is used in the specification, the description is applicable to any one of the similar components having the same first reference label irrespective of the second reference label.
The subject matter of embodiments of the present invention is described here with specificity to meet statutory requirements, but this description is not necessarily intended to limit the scope of the claims. The claimed subject matter may be embodied in other ways, may include different elements or steps, and may be used in conjunction with other existing or future technologies. This description should not be interpreted as implying any particular order or arrangement among or between various steps or elements except when the order of individual steps or arrangement of elements is explicitly described.
In the interest of clarity, not all of the routine features of the examples described herein are shown and described. It will, of course, be appreciated that in the development of any such actual implementation, numerous implementation-specific decisions need to be made in order to achieve the developer's specific goals, such as compliance with application- and business-related constraints, and that these specific goals will vary from one implementation to another and from one developer to another.
Typical wall pack lights use direct light sources with reflectors and refractors to generate an asymmetrical distribution. These typical wall pack lights typically cause glares and can be difficult for a passerby to view because of the direct view of the light source. The embodiments described herein include a light source, typically one or more light emitting diodes (LEDs) on a bottom edge of a wall pack fixture and direct the light against a reflector to distribute the light asymmetrically or symmetrically, based on the needs of the lighting area. The arrangement of wall packs and light fixtures contained therein provide several benefits over previous systems. The indirect light prevents passers-by from looking directly at the light source, whether intentionally or unintentionally. Additionally, the curvature of the reflector and the asymmetrical distribution of light from the wall pack enable the wall pack light to throw light away from the supporting structure holding up the wall pack, such as a post or wall. The distribution of light away from the supporting structure allow the wall pack to light an illuminated surface without expending resources illuminating an unnecessary area, such as a wall. Furthermore, the reflector of the indirect light can be injection molded, or otherwise manufactured to carefully control the distribution of light from the fixture.
Embodiments of the present disclosure are directed to, among other things, a light fixture for lighting a surface. The light fixture is positioned within a housing, the housing securable to a supporting structure such as a wall, post, beam, or other such structure. A number of light sources, such as light emitting diodes (LEDs) are positioned within the housing near a window and directed generally away from the window and therefore away from the illuminated surface. Though the embodiments described herein are described with reference to LEDs, other light sources including incandescent, fluorescent, halogen, and any other suitable light source may be used in place of the LEDs. A reflector is positioned in the path of the light from the LEDs such that the light is reflected from the LEDs and directed out of the housing through the window. The LEDs are connected to a printed circuit board (PCB) or other mounting device that may also serve as a heat sink to remove heat energy produced by the LEDs during operation and prevent damage to the LEDs, housing, or reflector, especially during long periods of operation. The PCB may connect to a portion of the housing, such as an access panel or port and thereby direct heat energy from the LEDs to the exterior of the housing for efficient cooling of the light fixture in a convective manner.
The LEDs may be fully enclosed by the reflector, meaning that the light from the LEDs is entirely captured by and reflected from the reflector through the window, such as a glass lens. Because the reflector captures and reflects all of the light from the LEDs, due to the arrangement within the housing, the distribution of light over the illuminated surface is controllable, for example to ensure an even distribution of light, especially light thrown forward from the light fixture and therefore reduces waste on lighting a portion of the supporting structure.
A reflector 102 is positioned opposite the LED 104 to reflect the light produced by the LED 104. The reflector 102 is curved to capture and reflect the light from the LED 104 out through the window 108. The reflector 102 is preferably configured to particular intended uses of the light fixture 100. For example, if the light fixture 100 is intended to be used in the middle portion of a large parking lot, then the reflector 102 may be configured to direct light downward in a symmetrical pattern. Though the light fixture 100 is shown with one reflector 102 that will produce an asymmetric pattern, a symmetrical pattern may be produced through the use of two or more reflectors 102 arrayed symmetrically. In some examples, a symmetric pattern may be accomplished through the use of an even number of reflectors 102 positioned opposite one another across a central axis of the light fixture 100. For example, two reflectors 102 may be arranged around a central axis or opposite one another to produce a symmetrical pattern. If the light fixture 100 will be used at the edge of a parking lot, or as a street light, then the reflector 102 may be configured to direct the light in an asymmetric pattern. A symmetrical pattern is one that is centered on a vertical axis of the light fixture. An asymmetrical pattern is one that is not centered on the vertical axis of the light fixture, for example a pattern that is directed toward the ground but away from a wall on which the light fixture is mounted.
The reflector 102 is configured to direct the light from the LEDs in a symmetric or asymmetric pattern based on the curvature of the reflector 102 in addition to directing the light to light the illuminated surface as desired. For example, a constant radius of curvature for the reflector 102 may result in a first distribution of light from the light fixture 100 while a changing or varying radius of curvature of the reflector 102 results in a second light distribution, for example to throw or direct light further away from the supporting structure holding the light fixture 100.
As shown, the reflector 102 has a tighter radius of curvature nearer to the LED 104 than at the distal end of the reflector 102 furthest away from the LED 104. In some examples, the curvature may be constant, vary linearly, or vary in any other manner over the length of the reflector 102. The curvature of the reflector 102 results in light that is even and consistent, without pixelation or breaks in the pattern of light thrown on the surface.
The reflector 102 is shown having a curvature in only a single direction, or only curved around a single axis. That is, the surface is made up of parallel straight lines, such that the reflector 102 is a portion of a non-circular cylinder. The reflector 102 is shown curved in only a single direction, though some embodiments may include a reflector 102 having curvature in two or more directions. Additionally, the reflector may have a substantially rectangular footprint, or in some examples, may have a footprint that is some other geometric shape such as circular or elliptical. The curvature of the reflector 102 may be constant along a width of the reflector 102, as shown and described with respect to
The reflector 102 is shown as a series of arc segments stitched together to form the changing radius of curvature of the reflector 102, from the tighter radius at or near the LED 104 to the relatively larger radius of curvature at the distal end of the reflector 102 away from the LED 104. The arc segments are tangent with respect to one another, such that no seam or crease is present in the reflector 102. In some examples, the arc segments may be circular arc segments, in some examples, the arc segments may be elliptical or semi-elliptical arc segments stitched together as described above or any combination of curves described herein. In some examples, the reflector 102 may have a hyperbolic or parabolic curvature, or portions of the reflector 102 may include parabolic or hyperbolic curves. In some examples, the reflector may also be a freeform shape. For example, the reflector 102 may have at least a portion that is not a curved shape (circle, ellipse, hyperbola, or parabola), and that may not be amenable to closed-form mathematical description.
In some examples, the reflector 102 may be formed of a number of line segments joined together. The line segments may be straight line segments or the curved segments described above. In the case of a straight line segment, the straight line segments may approximate the curve of the reflector 102 by dividing the profile of the reflector 102 into a plurality of straight line segments. Joined end to end, the straight line segments form the profile of the reflector 102. The straight line segments may be of constant length, for example between a few millimeters to over a centimeter in length. In some examples, the straight line segments may be of varying length, for example, with relatively shorter straight line segments used to approximate portions of the reflector 102 having a tight radius of curvature and relatively longer straight line segments used to approximate portions having a relatively larger radius of curvature.
In some examples, the reflector 102 may be defined by a series of points along the profile of the reflector 102. The points may be connected by straight line segments or arc segments as described above. The points lie on the desired curve of the profile of the reflector 102 with the arc or line segments connecting the points to form the full profile of the reflector 102.
Though the reflector 102 has been shown as a concave reflector 102, in some examples, the reflector may be convex, or include a convex portion, for example at the distal end of the reflector 102 from the LED 104, the reflector 102 may include a convex portion to further direct or throw light away from the supporting structure.
The reflector 102 may be formed in a freeform manner with a sheet metal product bent or curved in the desired profile. The surface of the reflector 102 may be a specular reflector to reflect the light from the LED 104. In other embodiments, the reflector 102 may be brushed, peened, etched, or otherwise textured at least in part. The desired profile may be determined based on a lumen mapping system or simulation, including a photometric polar diagram, such as shown and described with respect to
With respect to curved reflector 900, a first edge 902 of the curved reflector includes a flat or straight edge, similar to the truncated wall 212 of
Adjacent the curved section 910 are a series of straight sections 912. The straight sections 912 are each positioned at different angles with respect to one another. The straight sections 912 are each shown of similar lengths, though in some examples the straight sections 912 may each have different lengths, for example the straight sections 912 may increase in length with increasing distance from the first edge 902. A flange is positioned at the second edge of the curved reflector 900 for securing the curved reflector to a housing of the light fixture. A flange may also be positioned at the first edge 902 to secure the first edge to the housing.
The curved reflector 1000 has a profile including a flat first edge 1002 and a series of curved sections 1004, 1006, 1008, and 1010 with increasing radii of curvature as the distance from the first edge 1002 increases. The curved sections 1004, 1006, 1008, and 1010 also increase in length as the distance from the first edge 1002 increases. The flat sections 1012 are positioned at varying angles with respect to one another and with respect to a window of the housing.
Returning to
The truncated reflector 202 is similar to the reflector 102, except with a truncated or shortened end nearest the LED 104. The truncated wall 212 of the reflector 202 prevents at least some light from reflecting from the LED 104 directly back onto the LED 104 and the PCB 106. Preventing at least some of this reflection may enable the light fixture 200 to reduce thermal energy imparted on the PCB 106 that must then be removed through a heat sink. The truncated wall 212 is shown having an orientation at less than ninety degrees with respect to the PCB 106 and the window 108, thereby ensuring the light is reflected off the truncated wall 212 and towards the window 108 to exit the housing of the light fixture. In some examples, the truncated wall 212 may be at an angle of around ninety degrees with respect to the PCB 106 and the window 108. In other examples, the truncated wall 212 may be at an angle of less than ninety degrees with respect to the PCB 106 or greater than ninety degrees with respect to the PCB 106.
The ray trace 210 shows how light from the LED 104 exits the LED 104 and reflects off of the truncated wall 212 before reflecting off the reflector 202 and exiting the housing through the window 108. Though shown with a single truncated portion, in some examples, the light fixture 200 may include one or more truncated walls 212 that reflect light from the LED 104 away from the LED 104 immediately, thereby reducing the thermal energy encountering the PCB 106. The multiple truncated walls 212 may be positioned adjacent to one another and at different angles with respect to the PCB 106.
The wall pack 400 may also receive electrical power through the housing 402 on a mounting side (not shown) where the wall pack 400 attaches to a wall or supporting structure. The wall pack 400 produces light, typically directed outward from the supporting structure and downward towards the illuminated surface such as a parking lot, but it will be recognized that some embodiments may be embodied in wall packs oriented in any direction. Terms such as “upward,” “downward,” “top,” “bottom,” and the like in this disclosure refer to the orientation of
The LED 408 and PCB 410 are shown directed diagonally generally towards an opposite corner of the housing 402 from the location of the LED 408. The orientation of the LED 408 and the PCB 410 may ensure that the light from the LED 408 reflects against the reflector and out of the housing 402 through the window 404 rather than reflecting back onto the PCB 410 and heating up the PCB 410 and LED 408. In some embodiments, the LED 408 and PCB 410 may be arranged as shown and described with respect to
The PCB 410 is thermally coupled to the housing 402, more specifically to a portion of an access panel of the housing 402 to provide a conduit for heat to transfer out of the housing 402. In some examples, the heat may be removed from the PCB 410 and LED 408 through passive means, such as convection and conduction with passive elements. In some examples, such as high power applications, the wall pack 400 may include active heat removal systems such as cooling fans, heat exchangers, or other such cooling means.
The wall pack 600 may also receive electrical power through the housing 602 on a mounting side, such as at port 606 where the wall pack 600 attaches to a wall or supporting structure. The wall pack 600 produces light, typically directed downward toward a surface such as a parking lot, but it will be recognized that the embodiments may be embodied in light fixtures oriented in any direction. Terms such as “upward,” “downward,” “top,” “bottom,” and the like in this disclosure refer to the orientation of
The LED 608 and PCB 610 are shown directed generally towards an interior of the housing 602 in a direction approximately perpendicular to the window 604. The orientation of the LED 608 and the PCB 610 may ensure that the light from the LED 608 reflects against the reflector 612 and out of the housing 602 through the window 604 rather than reflecting back onto the PCB 610 and heating up the PCB 610 and LED 608. In some embodiments, the LED 608 and PCB 610 may be arranged as shown and described with respect to
The PCB 610 and LED 608 are thermally coupled to the housing 602, more specifically to a portion of the lower panel 614 to provide a conduit for heat to exit the housing 602. The lower panel 614 may be formed of metal or some other conductive material and thereby serve as a heat sink to receive and dissipate heat energy from the LED 608 and PCB 610. In some examples, the heat may be removed from the PCB 610 and LED 608 through passive means, such as convection and conduction with passive elements such as the lower panel 614. In some examples, such as high power applications, the wall pack 600 may include active heat removal systems such as cooling fans, heat exchangers, or other such cooling means.
In typical wall pack light fixtures, the light 808 washes the vertical surface of the supporting structure holding the wall pack light fixture. This is indicated by light displayed along the first axis 804, below the origin 802. In the photometric polar diagram 800 for the indirect light fixture, it is evident that the light 808 emanating from the indirect light fixture is thrown substantially away from the supporting structure to light the illuminated surface. As shown, the light 808 is primarily directed at an angle of less than sixty degrees with respect to the first axis 804. This indicates that the light 808 is not focused or wasted on illuminating the supporting structure but is rather directed away from the light fixture and towards the illuminated surface, where light is desired. This generates a more efficient use of light from the indirect light fixture in lighting a desired area as well as providing the benefits described herein of even light distribution and indirect, not visible, light sources for pleasing light fixture appearances to passers-by.
While the present subject matter has been described in detail with respect to specific aspects thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing, may readily produce alterations to, variations of, and equivalents to such aspects. Numerous specific details are set forth herein to provide a thorough understanding of the claimed subject matter. However, those skilled in the art will understand that the claimed subject matter may be practiced without these specific details. In other instances, methods, apparatuses, or systems that would be known by one of ordinary skill have not been described in detail so as not to obscure claimed subject matter. Accordingly, the present disclosure has been presented for purposes of example rather than limitation, and does not preclude the inclusion of such modifications, variations, and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art. It will be apparent to those skilled in the art that various modifications and variations can be made in the method and system of the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention include modifications and variations that are within the scope of the appended claims and their equivalents. It is to be understood that any workable combination of the features and capabilities disclosed herein is also considered to be disclosed.
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