Patent Application
20060054842
The present invention relates to an information detecting device capable of obtaining information on sheet materials, a sheet material processing apparatus equipped with the information detecting device, and a signal output device.
Recently, attention is being focused on a sheet material information detecting device adapted to obtain information on a sheet material to discern the kinds of sheet materials.
In U.S. Pat. No. 6,291,829, there is proposed a sheet material information detecting device mounted in an image forming apparatus, in which light is emitted toward a recording medium from a light source arranged along a recording medium path and in which the intensity of the radiation from the surface of the recording medium is detected by a sensor, thereby discerning the kinds of recording mediums.
However, due to the demand for a reduction in the size of image forming apparatuses, the recording medium path is curved in many cases. Further, the recording medium transporting speed has been increased. Thus, the sheet material, such as a recording medium, flutters as it is transported, so that its angle with respect to the light source and the sensor is not fixed, resulting in fluctuation in the accuracy in information detection.
It is accordingly an object of the present invention to provide a sheet material information detecting device which is satisfactory and uniform in information detection accuracy, and a sheet material processing device.
The present invention has been made in view of the above, and the information detecting device of the present invention is a sheet material information detecting device for detecting information on a sheet material, comprising:
A sheet material processing apparatus according to the present invention comprises the sheet material information detecting device described above and a sheet material processing portion for performing the processing of a sheet material based on the detection result obtained by the sheet material information detecting device.
Further, a signal output device according to the present invention comprises an external force applying portion for applying an external force to a sheet material and a signal output portion for outputting a signal upon application of the external force, wherein a displacing member for controlling the position of the sheet material is provided at a position opposed to the external force applying portion with interposition of the sheet material therebetween.
Further, a method of obtaining information on a sheet material according to the present invention comprises the steps of:
The embodiments of the present invention will now be described with reference to
As shown in
As shown in
Incidentally, the information on the sheet material may be obtained, through human judgment based on a signal detected by the external force detecting means 3, or by providing a sheet material information obtaining means (indicated by reference numeral 5 in
The detected signal may be subjected a signal processing, such as subtraction of the output signal when no sheet material is being transported. The processing circuit for such signal processing can perform signal processing by using a first signal outputted from the external force detecting means which received the external force when the sheet material is not sandwiched, and a second signal outputted from the sensor portion which received the external force when the sheet material is sandwiched.
In the present specification, the term “sheet material” refers to a recording medium (e.g., plain paper, calendered paper, coated paper, recycled paper, or OHP), an original or the like.
The expression “information on a sheet material” refers to the type of the sheet material, the density of the sheet material, the thickness of the sheet material, the surface irregularities of the sheet material, variation in the state of the sheet material, the printing state, the presence or absence of double feeding of the sheet materials, the number of sheets double-fed, the number of residual sheets, the presence or absence of the sheet material, the superimposing position of sheet materials, etc.
In the sheet material information detecting device described above, the sheet material transporting means 1a, 1b, 1c and 1d transport the sheet material P, the sheet material displacing means 4 or 14 displaces the transported sheet material P to perform positional adjustment (step S1 in
The external force applying means 2 described above may be one equipped with an external force applying member (indicated by reference numeral 20 in
For example, an impact force is applied to the sheet material P by the above-described external force applying member 20. Examples of the method of doing so include a method in which the external force applying member 20 is caused to collide with the sheet material P from a position spaced away therefrom, and a method in which an impact force is applied to the sheet material P from the external force applying member 20, with the external force applying member 20 being held in contact with the sheet material P. That is, although the external force is applied by the external force applying member 20 in a state of the member 20 in contact with the sheet material P, the external force applying member 20 may be brought into contact with the sheet material P only when the external force is to be applied thereto, or the external force applying member 20 may be brought into contact with the sheet material P prior to the application of the external force and kept in contact therewith. When, in the former case, the external force applying means and the external force detecting means are opposed to each other with interposition of the sheet material therebetween, the distance between the external force applying means and the external force detecting means is changed (shortened) during application of the external force. Further, depending upon the degree of strength of the force, when the force is applied to the sheet material by the external force applying means, the sheet material can be slightly deformed (e.g., dented), and therefore that the external force may be applied to an end or the like of the sheet material. In the latter case (in the case in which the external force applying member 20 is brought into contact with the sheet material P prior to the application of the external force), the external force is applied with the external force applying member 20 and the external force detecting means being in contact with the sheet material.
Instead of an impact force, it is also possible to apply vibration to the sheet material P by bringing the external force applying member 20 kept vibrating into contact with the sheet material P.
Incidentally, the application of the external force may be effected in the state in which the sheet material P is being transported or in the state in which the sheet material P transported is temporarily stopped. In the case in which the external force is applied to the sheet material being transported, it is easy to detect the state of the surface (the external force application means side) of the sheet material. In the case in which the external force is applied to the sheet material P at rest, it is also possible to reduce the noise component resulting from the movement of the sheet material. Such transporting state is suitably designed and controlled according to the information required.
While, as stated above, a plurality of kinds of external force are available, it is possible to use only one kind of external force, or a plurality of kinds of external force. In the case in which one kind of external force is used, the obtaining of information on the sheet material may be effected by applying the external force once, or by applying the external force a plurality of times. In the case in which the application of the external force is effected a plurality of times (that is, in the case in which one kind of external force is applied a plurality of times or in the case in which a plurality of kinds of external force are applied), it is possible to obtain a plurality of items of data, so that it is possible to achieve an improvement in discerning accuracy. When applying the external force a plurality of times, it is possible to intermittently apply impact forces or vibrations of different degrees of intensity from a single external force applying member, or to apply impact forces or vibrations of different degrees of intensity from a plurality of external force applying members. In the case in which the application of the external force is thus effected a plurality of times, it is desirable to apply a next external force after the oscillation of the sheet material due to an external force once applied has been attenuated to a sufficient degree or after it has become lower than a predetermined value.
Incidentally, to effect the information detection with high accuracy, it is necessary to always apply a fixed external force to the sheet material P. In view of this, it is also desirable to arrange a member (hereinafter referred to as “external force receiving member”) at a position opposed to the external force applying member 20, causing that member to receive the external force. When a displacing member (described in detail below) is arranged so as to be opposed to the external force applying member 20, the displacing member may serve to function as the external force receiving member (that is, the external force may be received by this displacing member without separately providing any external force receiving member). When the displacing member is arranged at a position that is not opposed to the external force applying member 20, the external force receiving member (indicated by reference numeral 6 in
On the other hand, the above-mentioned external force detecting means serves to detect information according to the force received after the attenuation of the external force applied to the sheet material. This detecting means may be formed of an inorganic or organic material having piezoelectric property, for example, an inorganic material, such as PZT (lead zirconate titanate), PLZT, BaTiO3, or PMN-PT (Pb(Mg1/3Nb2/3)O3—PbTiO3), or an organic piezoelectric material. When a piezoelectric element is used, the external force is detected as a voltage signal. Here, the external force detecting means includes the detection element which is exposed or covered.
This external force detecting means 3 may be arranged at any position as long as it can detect the external force. For example, the external force detecting means may be provided at a position opposed to the external force applying means 2 with interposition of the sheet material P therebetween, or the external force detecting means may be provided on a side of the external force applying means 2.
The external force detecting means may be one-dimensionally or two-dimensionally arranged. When, in the latter case, there is provided a sensor portion having a length that is the same as or larger than the width of the sheet material (e.g., the recording medium), it is also possible to detect the width of the sheet material. Of course, it is also possible to detect the width of the recording medium by a plurality of sensor portions.
The positioning means (hereinafter referred to as “sheet material displacing means”) used in the present invention may have any construction as long as it is capable of displacing the sheet material. For example, it may be one which displaces the sheet material through a cushioning layer consisting of air or the like, or one equipped with a displacing member 4, 14 protruding into the sheet material transport path (that is, provided so as to protrude between sheet transport guides of the sheet transport path) in which the sheet material P is displaced by bringing the displacing member 4, 14 into contact with the sheet material. Further, it is important that positioning be effected on the sheet material such that the distance between the sheet material and the detecting means is a predetermined value not less than 0.
By this sheet material displacing means, it is possible to determine the position of the sheet material with respect to the external force detecting means 3 (that is, the distance between the sheet material P and the external force detecting means 3), to determine the position of the sheet material with respect to the external force applying means 20 (that is, the distance between the sheet material P and the external force applying means 20), or to determine the position of the sheet material with respect to the external force receiving member 6 (that is, the distance between the sheet material P and the external force receiving member 6). In the case in which the position of the sheet material with respect to the external force receiving member 6 is determined, it is possible to fix the amount of deflection of the sheet material due to the application of the external force and to fix the amount of external force to be absorbed thereby, so that it is possible to perform detection in a stable manner with respect to the external force applied. More preferably, the sheet material P is brought into contact with the external force receiving member by the sheet material displacing means. For such control, an arrangement is adopted in which the external force receiving member is pressed against the sheet material to be transported. Alternatively, it is also possible to cause displacement by the sheet material displacing means so as to press the sheet material against the external force receiving member.
Incidentally, in the case in which the displacing member 4, 14 protrudes into the sheet material transport path as described above, it is only necessary to displace the sheet material restricted within a fixed range for its direction by the sheet transport guides, so that it is possible to perform a more stable control with a small mechanism. Further, from the viewpoint of preventing jamming, etc. of the sheet material, the amount by which the displacing member 4, 14 protrudes into the sheet transport path is desirably not less than 1/10 and not more than ½ of the width of the transport path (the width of the transport path at the portion where the displacing member 4, 14 is arranged).
The displacing member 4, 14 may be constituted such that its protruding amount is fixed within the above-mentioned range, such that its protruding amount can be adjusted, or such that the displacing member can freely move when no external force is applied so as to avoid interference with the sheet material P. When the displacing member is constructed so as to be freely movable, it is possible to reduce occurrence of problems, such as jamming, and to mitigate a deterioration due to wear of the displacing member.
The arrangement position for this displacing member is determined taking into consideration the sheet material installing position, transporting direction, etc. The displacing member is arranged at a position such that the advancing direction of transporting the sheet material is changed so as to bring it to a position favorable for the external force application. Further, in a case in which the sheet material advances while fluttering within the transporting system, an arrangement is adopted which helps to restrain the fluttering such that the portion of the sheet material to which the external force is applied is kept locally/temporarily within a predetermined positional range upon application of the external force. It is possible to provide only one such displacing member or to use a combination of a plurality of such members. Here, the term “displacement” refers to displacement in any of all the three dimensions including the thickness direction and the in-plane direction of the sheet material.
The manner of displacement may be an arbitrary one, e.g., change of direction by a member (displacing member) arranged in the advancing path for the sheet material, or pressing of the sheet material. The displacement may be effected from only one side of the sheet material or from both sides thereof.
Examples of the displacing member used in the present invention include a plate member, a spherical member, a roller, and a plate spring. Usually, the sheet material is transported while “fluttering”, so that it is desirable for the displacing member to be of a configuration enabling it to avoid the influence of the “fluttering” and to displace the sheet material in a stable manner. For example, it is a so-called barrel-roof-shaped member whose portion coming into contact with the sheet material has an arcuate section at least on the upstream side with respect to the sheet material transport. Further, it is desirable to deform a part of the transport guides for the sheet material so as to make it convex on the transport path side, thereby providing a displacing member.
Incidentally, it is preferable for the portion of the displacing member coming into contact with the sheet material to be resistant to wear. More specifically, it is desirable to use a material with small coefficient of friction or a material superior in wear resistance or to mirror-finish the material surface. This makes it possible to reduce the change with elapse of time of the displacing amount of the sheet material, and to maintain a satisfactory level of accuracy in the detection of sheet material information. In particular, in the case in which the material surface is mirror-finished, it is possible to mitigate the influence of the vibration on the detection signal. Of course, the displacing member may also serve as the transport roller. However, in view of the noise due to the driving by the motor, etc., it is desirable for them to be separate components.
In the case in which the displacing member is used, it is necessary for the member to be in contact with the sheet material P. For that purpose, it is preferable to provide, as indicated by reference numeral 7 in
Further, it is also desirable to provide the above-described sheet material displacing means with a sheet material sensor for detecting the state and position of the sheet material P (the mutual action between the sheet material displacing means and the sheet material). Here, the expression “state and position of the sheet material P (the mutual action between the sheet material displacing means and the sheet material)” refers to the condition in which the sheet material displacing means is held in contact with the sheet material, the position of the leading edge of the sheet material, the passing state of the sheet material, the pressure of the sheet material displacing means received from the sheet material, deformation of the sheet material, etc. Examples of the sheet material sensor include a mechanical sensor adapted to detect contact, deformation, etc., an optical sensor, a pressure sensor for detecting pressure, and an acceleration sensor for detecting vibration. Such sheet material sensor may be directly bonded to the sheet material displacing means, or installed in the vicinity of the sheet material displacing means, and can be suitably designed according to the type of sensor to be used.
By feeding back a signal from this sheet material sensor, it is possible to optimize the displacing amount of the sheet material displacing means, making it possible to detect sheet information with higher accuracy. Further, it is also possible to determine conditions, such as the starting/terminating timing, the intensity, etc. of the external force application, using a signal from this sheet material sensor as a reference. Further, by detecting the mutual action between the sheet material displacing means and the sheet material (pressure from the sheet material, deformation of the sheet material, etc.), it is possible to obtain more information on the sheet material by using it in combination with the signal due to external force application in the present invention.
Incidentally, as shown in
Here, the sheet material processing portion C may consist of an image forming portion for forming images, a scanner portion for reading images, or other devices. And the sheet material processing apparatus can include a copying machine, a printer, a facsimile machine, an image reading scanner, or an automatic original feeder.
Reference numeral 12 indicates an external force applying means, which may have a construction as shown in
Further, symbol D in
And, on the basis of the detection result obtained by the sheet material information detecting device B, a CPU preferably effects variation in printing mode (e.g., adjustment of the image forming condition, adjustment of the transporting condition, such as the pressurizing force applied to the rollers for transporting, printing stop, stopping of the transporting of the recording medium, and generation of an alarm signal). Here, the CPU may be provided inside or outside the sheet material processing apparatus. When the CPU is provided inside, it is possible to omit transmission and reception of data signals to and from the exterior.
Incidentally, it is preferable that a signal output device comprises an external force applying portion for applying an external force to the sheet material P, a displacing member arranged at a position opposed to the external force applying portion (through the sheet material) and adapted to control the position of the sheet material P, and a signal output portion for outputting a signal due to the external force. In such a signal output device, it is preferable to connect an external apparatus to the signal output device, the external apparatus obtaining information on the sheet material based on an output signal from the signal output portion.
Next, the effect of this embodiment will be described.
Although the sheet material P flutters as it is transported through the sheet material transport path A by the sheet material transporting means 1a, 1b, 1c, and 1d, when the external force is detected by the external force detecting means 3, the sheet material P is retained at the proper position by the sheet material displacing means 4, 14, so that the fluttering is mitigated. Thus, an information detection accuracy becomes satisfactory and uniform.
In the following, the present invention will be described in more detail with reference to the following Examples.
In this example, a paper kind detecting device (sheet material information detecting device) of the construction as shown in
In the device, the sheet transport path A was formed by a pair of transport guides 10a and 10b, and a not shown transport roller (sheet material transport means) for transporting the recording sheet (sheet material) P was arranged in the sheet material transport path A. A cutout portion was provided in a part of the left-hand side transport guide 10a, and a bracket 8 was arranged so as to cover that portion, with a cushioning material 9, a detection sensor (external force detecting means) 3, and a displacing member 4 being mounted to the bracket 8 as shown in
The detection sensor 3 had a construction in which the PZT (lead zirconate titanate) as a piezoelectric member was sandwiched between upper and lower silver electrodes. The piezoelectric member had a length of 20 mm, a width of 5 mm, and a thickness of 0.3 mm. Further, the cushioning material 9, which consists of a rubber material, is arranged between the transport guide 10a and the detection sensor 3, whereby it is possible to mitigate propagation of mechanical vibration from the transport guide 10a to the detection sensor 3, and thereby to improve the detection accuracy. Incidentally, while in
On the other hand, at a position opposed to the displacing member 4, there was arranged an external force applying means 2 for applying an external force to the recording sheet P. That is, a cutout portion was provided in the right-hand side transport guide 10b, and the bracket 211 was arranged in the portion. A substantially cylindrical guide member 215 was mounted to the bracket 211, and a rod 218 was arranged in the guide member 215 so as to be freely movable in a horizontal direction, with a pressurizing member (an external force applying member) 20 being mounted to the forward end (the recording sheet side end) of the rod 218. The rod 218 was provided with a flange-like stopper member 214, and a coil spring 210 was provided in a compressed state between the stopper member 214 and the guide member 215. On the other hand, a motor 213 was mounted to the bracket 211, and a cam 212 was mounted to the output shaft thereof, with the cam 212 being capable of interfering with the protrusion 217 mounted to the end of the rod 218. Reference numeral 216 indicates a pressure release hole for mitigating damping due to the air in the guide member.
The coil spring 210 and the cam 212 cause the above-described pressurizing member 20 to collide with the recording sheet P at a predetermined speed to apply an external force thereto. For example, when the pressurizing member 20 is in a non-constrained state, the magnitude of the external force at that time is determined by the product “mv”, of the mass m of the pressurizing member 20 and the colliding speed v, and the mutual action between the pressurizing member 20, the recording sheet P, and the external force receiving member. In the case, for example, where the type of plain paper sheet or the like is to be discerned, the magnitude of the external force is preferably in a range of approximately 0.1 gm/s to 10 gm/s. Further, the application of this external force is effected a plurality of times upon one signal output, with the value of the eternal force preferably varying. This makes it possible to detect information on the recording sheet with higher accuracy.
In this example, the cam 212 is stepped in two stages, and, with one rotation of the motor 213, it is possible to apply the external force twice in different magnitudes. That is, the larger cam 212 interferes with the protrusion 217 to cause the pressurizing member 20 to move to the right, and, the instant the lock of the cam 212 is released, the pressurizing member 20 is caused to collide with the recording sheet P by the resilient force of the coil spring 210; and the smaller cam 212 interferes with the protrusion 217 to cause the pressurizing member 20 to move to the right, and, the instant the lock of the cam 212 is released, the pressurizing member 20 is caused to collide with the recording sheet P by the resilient force of the coil spring 210. In this case, the distance by which the coil spring 210 is contracted differs between the larger cam 212 and the smaller cam 212, so that the external force applied to the recording sheet P differs.
Further, it is also desirable to provide another cam to the drive shaft of the cam 212 (i.e., the rotation shaft of the motor), and to cause the displacing member and the auxiliary displacing member to be displaced in linkage with the application of the external force.
In this example, the displacing member 4, which is arranged at a position opposed to the pressurizing member 20, receives the external force.
Next, the operation of this example will be described.
When the recording sheet P is transported by the transport roller, the pressurizing member 20 moves to the recording sheet P to apply an external force to the sheet. The external force at that time is transmitted to the detection sensor 3 through the displacing member 4, and a signal as shown in
Next, the effect of this example will be described.
The recording sheet P is transported while undergoing deformation due to various factors in the transport path (stress from the roller, curve in the transport path, interference with the transport guides, change in an environmental factor such as heat, etc.). In this example, the detection of the external force is effected with the recording sheet P being held in contact with the displacing member 4. Thus, it is possible to mitigate the deformation, fluttering, etc. of the recording sheet P in the transport path, thereby making it possible to achieve a detection accuracy that is satisfactory and uniform.
Further, in the construction of this example, in which the displacing member 4 receives the external force, that is, in the construction in which the displacing member also serves as the external force receiving member, it is possible to reduce the portion coming into contact with the recording sheet, and to reduce the interference with the sheet transport, whereby it is possible to reduce transport defects (such as jamming), thereby realizing a stable operation.
In this example, a paper kind detecting device (sheet information detecting device) of the construction as shown in
By further stabilizing the contact direction (angle) of the recording sheet P with respect to the pressurizing member 20 and the displacing member 4 as compared with Example 1, it is possible to achieve a high detection accuracy.
In this example, a paper kind detecting device (sheet information detecting device) of the construction as shown in
In this example, it is possible to obtain the same effect as that of Example 1. Further, since the external force receiving surface 6a is at a position more recessed than the tip portion of the displacing member 14, the recording sheet P does not easily come into contact with the external force receiving surface 6a when no external force is being applied by the external force applying means 2, so that the detection sensor 3 does not easily detect noise. As a result, it is possible to achieve an improvement in detection accuracy.
It is also possible to previously read the signal of the detection sensor 3 when no recording sheet P is being transported, and to perform paper kind detection based on that signal corresponding to the initial state.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2002-382159 | Dec 2002 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP03/16932 | 12/26/2003 | WO | 5/27/2005 |
