Information recording material

Abstract
An information recording material which contains a fluorine-containing nonionic surfactant, 1.5×10−5 mol/m2 or more of a polyvalent metal salt, and an anionic surfactant capable of forming a sparingly soluble salt in an aqueous solution with the polyvalent metal, in the outermost layer on a support on the side of an information recording layer. The information recording material is less in static charge and improved in surface deficiencies due to coating.
Description


FIELD OF THE INVENTION

[0001] The present invention relates to an information recording material, particularly to a silver halide color photographic light-sensitive material, especially to a heat-developable color photographic light-sensitive material, that is less in static charge, improved in stability of the coating solution and improved in coating deficiency.



BACKGROUND OF THE INVENTION

[0002] It is generally known that a fluorine-containing nonionic surfactant is used to decrease static charge of an information recording material, represented by a silver halide photographic light-sensitive material (e.g. JP-A-62-195649 (“JP-A” means unexamined published Japanese patent application)). In this case, the fluorine-containing nonionic surfactant is often added to an outermost layer. On the other hand, it is also known that, in the production of the information recording material, surface deficiencies, such as cissings, tend to occur when a plurality of hydrochilic layers are coated simultaneously onto a support conveyed at a velocity of 20 m/min or more, and various coating aids are used in the outermost layer to prevent such surface deficiencies. Also, in addition to the above compounds, matt agents, mordants, emulsions, and the like are sometimes added to the outermost layer, to provide various functions according to the purpose of the recording material to be used. If various additives are added at the same time to the outermost layer in this manner, to provide these various functions, these additives react with each other in the layer. This gives rise to the problem that surface deficiencies, which adversely affect product quality, are caused in a step of applying an information recording layer on a support, resulting in a significantly reduced product yield.



SUMMARY OF THE INVENTION

[0003] An object of the present invention is to provide an information recording material less in static charge, improved in stability of the coating solution and improved in surface deficiencies due to coating. Another object of the present invention is to provide a silver halide photographic light-sensitive material, in particular a heat-developable color photographic light sensitive material, that is less in surface deficiencies even in a production method in which two or more layers are applied simultaneously on a support convened at a velocity of 20 m/min or more.


[0004] Other and further objects, features, and advantages of the invention will appear more fully from the following description.



DETAILED DESCRIPTION OF THE INVENTION

[0005] The inventors of the present invention, having conducted earnest studies, have found that the above objects can be attained by the following means.


[0006] (1) An information recording material comprising a fluorine-containing nonionic surfactant, 1.5×10−5 mol/m2 or more of a polyvalent metal salt, and an anionic surfactant capable of forming a sparingly soluble salt in an aqueous solution with the polyvalent metal, in the outermost layer on a support on the side of an information recording layer.


[0007] (2) The information recording material according to the above (1), wherein a polyvalent metal salt and an anionic surfactant capable of forming a sparingly soluble salt with the polyvalent metal are contained in an underlayer adjacent to the outermost layer.


[0008] (3) The information recording material according to the above (1) or (2), wherein the information recording layer is a light-sensitive silver halide emulsion layer.


[0009] (4) A heat-developable color photographic light-sensitive material comprising a fluorine-containing nonionic surfactant, 1.5×10−5 mol/m2 or more of a polyvalent metal salt, and an anionic surfactant capable of forming a sparingly soluble salt in an aqueous solution with the polyvalent metal, in a surface layer on a support on the side of a light-sensitive silver halide emulsion layer.


[0010] (5) The heat-developable color photographic light-sensitive material according to the above (4), wherein a polyvalent metal salt and an anionic surfactant capable of forming a sparingly soluble salt with the polyvalent metal are contained in an underlayer adjacent to the outermost layer.


[0011] Herein, the term “a sparingly soluble salt” means a salt having a solubility to water of generally 300 mg/100 g-water (20° C.) or less, preferably 20 mg/100 g-water (20° C.) or less.


[0012] The information recording material of the present invention will be hereinafter explained in detail.


[0013] It is effective that when two or more layers are coated simultaneously onto a support conveyed at a velocity of 20 m/min or more, a layer adjacent to the outermost layer of the information recording material is made to contain a polyvalent metal salt and an anionic surfactant capable of forming a sparingly soluble salt with the polyvalent metal, in order to improve coating property and to add other functions. However, contrary to the above, this method poses the problem that cissing deficiency tends to occur. The present invention is particularly effective to solve such a technical problem in the step of coating for the information recording material. Moreover, the present invention can particularly effectively solve the problem of coating deficiency of the information recording material having such an adjacent layer as described in the above (2) and (5).


[0014] The fluorine-containing nonionic surfactant which can be used in the information recording material of the present invention is described in, for example, U.K. Patent No. 1,330,356, JP-A-49-10722, JP-A-53-84712, JP-A-54-14224, JP-A-50-113221 and JP-A-62-195649. These fluorine-containing nonionic surfactants may be used in combinations of two or more.


[0015] Specific examples of preferable fluorine-containing nonionic surfactants are shown below, but the present invention is not limited to these.
12


[0016] The amount of the fluorine-containing nonionic surfactant to be used in the present invention is preferably 0.0001 to 2.0 g, and particularly preferably 0.0005 to 0.1 g, per square meter of the information recording material.


[0017] Given as examples of the polyvalent metal salt for use in the outermost layer and a layer adjacent thereto may include calcium nitrate, magnesium nitrate, barium sulfate and zinc stearate. Among these salts, calcium nitrate is preferable, since it is soluble in water so that it is used with ease, as well as it is inert to other materials in the light-sensitive material.


[0018] It is necessary that the amount of the polyvalent metal salt to be used in the outermost layer be 1.5×10−5 mol/m2 or more, and the amount is preferably 2×10−5 mol/m2 to 1×10−4 mol/m2. The amount of the polyvalent metal salt to be used in the layer adjacent to the outermost layer is preferably 1×10−5 mol/m2 to 5 mol/m2. When the polyvalent metal salt is calcium nitrate, the amount thereof to be used is preferably 1×10−5 mol/m2 to 1×10−4 mol/m2.


[0019] These polyvalent metal salts may be used either singly or in combination of two or more, in each of the outermost layer or the layer adjacent thereto.


[0020] As the anionic surfactant which is used in the outermost layer and the layer adjacent thereto and which is capable of forming a sparingly soluble salt with the polyvalent metal in an aqueous solution, anionic surfactants described in, for instance, JP-A-6-138623 may be used.


[0021] The anionic group of the anionic surfactant for use in the present invention is a sulfonic acid group, a carboxylic acid group, a phosphoric acid group, or the like, and the hydrophobic moiety of the anionic surfactant is a hydrocarbon, a partly or completely fluorinated hydrocarbon, or the like.


[0022] The anionic surfactant preferably used in the present invention is those represented by one of the following formulas (1) to (9). However, the anionic surfactant for use in the present invention is not limited to these compounds.
3


[0023] In formula (1), R1 represents a saturated or unsaturated hydrocarbon group having 3 to 20 carbon atoms or a fluorine-substituted group thereof, and examples of these groups include a propyl group, heptyl group, octyl group, nonyl group, decyl group, undecyl group, dodecyl group, tridecyl group, octadecyl group, pentadecafluoroheptyl group, heptadecafluorooctyl group, heptacosafluorotridecyl group and tritriacontafluoroheptadecyl group; R2 represents a hydrogen atom or a hydrocarbon group having 1 to 3 carbon atoms (e.g., a methyl group, ethyl group, n-propyl group and iso-propyl group); n is an integer from 1 to 20, among which 1 to 8 are particularly preferable; and M represents a monovalent alkali metal, and M is particularly preferably Na or K.


[0024] In formulas (2) and (3), R1, M and n have the same meanings as defined in formula (1); a is 0, 1 or 2, and m is an integer from 1 to 6 among which 2 to 4 are particularly preferable.


[0025] In formulas (4), (5) and (6), R1 and M have the same meanings as defined in formula (1).


[0026] In formula (7), R2 and M have the same meanings as defined in formula (1) and m has the same meaning as defined in formula (2).


[0027] In formulas (8) and (9), R3 represents a saturated or unsaturated hydrocarbon group which has 3 to 22 carbon atoms in which the hydrogen portion is fluorinated, and which is preferably such a hydrocarbon group having 7 to 18 carbon atoms (e.g., a pentadecafluoroheptyl group, heptadecafluorooctyl group, heptacosafluorotridecyl group or tritriacontafluoroheptadecyl group); R and M have the same meanings as defined in formula (1) and m has the same meaning as defined in formula (2).


[0028] Specific examples of the anionic surfactant which are particularly preferably used are as follows, but these are not intended to be limiting of the present invention.
4


[0029] These anionic surfactants may be used either singly or in combination of two or more, in each of the outermost layer or the layer adjacent thereto.


[0030] In the present invention, use can be made of the polyvalent metal salts and the anionic surfactants, each of which may be the same ones or different from each other as in the outermost layer and the layer adjacent thereto. In the present invention, it is preferable to use the same polyvalent metal salt and the same anionic surfactant, in the outermost layer and the layer adjacent thereto.


[0031] The information recording material of the present invention may be any type of information recording material which is produced by applying a hydrophilic colloidal layer on a support and which can record information. Specific examples of the information recording material include heat-sensitive recording materials, pressure-sensitive recording materials, light-sensitive materials and image-receiving materials for use in a diffusion-transfer system. Typical light-sensitive materials are silver halide photographic light-sensitive materials, including, for example, usual black-and-white silver halide light-sensitive materials (e.g., black-and-white light-sensitive materials for photographing, X-ray black-and-white light-sensitive materials, and black-and-white light-sensitive materials for printing), usual multilayer color light-sensitive materials (e.g., color papers, color reversal films, color negative films, color positive films, and color positive papers), color diffusion-transfer film units, black-and-white or color light-sensitive materials for heat development, and image-receiving materials therefor. The present invention is particularly preferably applied to color light-sensitive materials for heat development and image receiving materials therefor. These light-sensitive materials and image-receiving materials, and the method of forming a color image via heat development themselves are known. For example, those described in JP-A-11-305400 may be applied to the present invention.


[0032] According to the present invention, it is possible to obtain such unexpected effects that defects (cissings and coating In property deficiency) of the state of coated surface can be solved, as well as that electrification and the occurrence of fog can be suppressed. The present material also has fewer surface deficiencies due to the unexpectedly improved stability of the coating solution. For instance, the improved stability of the coating solution reduces the occurrence of oil droplets in the coated layers. These oil droplets cause an obstacle when the material, which has a layer obtained by applying the coating solution on another layer, is developed in order to transfer an image to an image-receiving material. Such oil droplets will prevent the transfer of the dye thereby causing white spots, and therefore causing surface deficiencies in the resulting transferred dye image.


[0033] The present invention is described in more detail with reference to the following examples, but the present invention is not limited thereto.







EXAMPLE


Example 1

[0034]

1





TABLE 1










Constitution of Image-Receiving Material M101











Number of

Coated amount



layer
Additive
(mg/m2)















Sixth layer
Water-soluble polymer(1)
130




Water-soluble polymer(2)
35




Water-soluble polymer(3)
45




Potassium nitrate
20




Anionic surfactant(1)
6




Anionic surfactant(2)
6




Amphoteric surfactant(1)
50




Stain-preventing agent(1)
7




Stain-preventing agent(2)
12




Matt agent(1)
7



Fifth layer
Acid-processed gelatin
170




Water-soluble polymer(5)
35




Anionic surfactant(3)
6




Matt agent(2)
140




Hardener(1)
60



Forth layer
Mordant(1)
1850




Water-soluble polymer(2)
260




Water-soluble polymer(4)
1400




Dispersion of latex(1)
600




Anionic surfactant(3)
25




Nonionic surfactant(1)
18




Guanidine picolinate
2550




Sodium quinolinate
350



Third layer
Gelatin
370




Mordant(1)
300




Anionic surfactant(3)
12



Second layer
Gelatin
700




Mordant(1)
290




Water-soluble polymer(1)
55




Anionic surfactant(3)
13




Anionic surfactant(4)
2




High-boiling organic solvent (1)
175




Brightening agent(1)
2




Stain-preventing agent(3)
8




Guanidine picolinate
360




Potassium quinolinate
45



First layer
Acid-processed gelatin
290




Anionic surfactant(1)
16




Sodium metaborate
45




Matt agent(3)
274




Hardener(1)
310







Base(1) Polyethylene-Laminated Paper Support (thickness 215 μm)






The coated amount of the dispersion of latex is in terms of the coated amount of the solid content of latex.








[0035]

2





TABLE 2










Constitution of Support Base (1)













Film





thickness



Name of layer
Composition
(μm)















Surface
Gelatin
0.1



undercoat layer



Surface PE layer
Low-density polyethylene
36.0



(Glossy)
(Density 0.923): 90.2 parts




Surface-processed titanium




oxide: 9.8 parts




Ultramarine: 0.001 parts



Pulp layer
Fine quality paper
152.0




(LBKP/NBSP = 6/4,




Density 1.053)



Back-surface PE
High-density polyethylene
27.0



layer (Matte)
(Density 0.955)



Back-surface
Styrene/2-ethylhexyl
0.1



undercoat layer
acrylate copolymer




Colloidal silica




Polystyrenesulfonic acid




sodium salt






215.2











[0036]

3













Anionic surfactant (1)







5










Anionic surfactant (2)







6










Anionic surfactant (3)







7










Anionic surfactant (4)







8










Nonionic surfactant (1)







9










Amphoteric surfactant (1)







10










Brightening agent (1)







11










Mordant (1)







12










Stain-preventing agent (1)







13










Stain-preventing agent (2)







14










Stain-preventing agent (3)







15










High-boiling organic solvent (1)


C24H44Cl6


EMPARA 40 (trade name:


manufactured by Ajinomoto K. K.)


Water-soluble polymer (1)


Sumikagel L5-H (trade name: manufactured


by Sumitomo Kagaku Co.)


Water-soluble polymer (2)


Dextran (molecular weight 70,000)


Water-soluble polymer (3)


κ (kappa)—Carrageenan


(trade name: manufactured by Taito Co.)


Water-soluble polymer (4)


MP polymer MP-102


(trade name: manufactured by Kuraray Co.)


Water-soluble polymer (5)


Acryl-modified copolymer of polyvinyl alcohol


(modification degree: 17%)


Dispersion of latex (1)


LX-438 (trade name: manufactured by


Nippon Zeon Co.)


Matt agent (1)


SYLOID79


(trade name: manufactured by Fuji Davisson Kagaku Co.)


Matt agent (2)


PMMA grains


(average grain diameter 3 μm)


Matt agent (3)


PMMA grains


(average grain diameter 4 μm)


Hardener (1)







16















[0037] Hereinafter, the method of producing a heat-developable color light-sensitive material will be explained.


[0038] A method of making each light-sensitive silver halide emulsion will be explained.


[0039] Light-Sensitive Silver Halide Emulsion (1) (an Emulsion for a Fifth Layer (680-nm Light-Sensitive Layer)


[0040] A solution (II) having the composition shown in Table 4 was added to an aqueous solution, which was sufficiently stirred and had the composition shown in Table 3, over 9 minutes and 10 seconds; and a solution (I) was added over 9 minutes, after 10 seconds from the start of the addition of the solution (II). Further, a solution (III) having the composition shown in Table 4 was added over 33 minutes, after 5 minutes from the completion of the addition of the solution (I); and a solution (IV) was added over 34 minutes, in which the addition of the solutions (III) and (IV) was started at the same time.
4TABLE 3CompositionH2O  620 mlLime-processed gelatin  20 gKBr 0.3 gNaCl   2 gSilver halide solvent{circle over (1)}0.030 gSulfuric acid (1N) 15.5 mlTemperature50° C.


[0041]

5










TABLE 4











Solution (I)
Solution (II)
Solution (III)
Solution (IV)




















AgNO3
30.0 g

70.0 g



KBr

13.65 g

 44.1 g 


NaCl

 3.60 g

 2.42 g 


K2IrCl6



0.031 mg


Total
water to
water to
water to make
water to make


volume
make 126 ml
make 132 ml
 254 ml
 252 ml










[0042]

17






[0043] After 15 min of the start of the addition of Solution (III), 135 ml of an aqueous solution containing 0.473 g of Sensitizing Dye (l was added over 19 min.


[0044] After washing with water and desalting (that was carried out using Settling (Precipitating) Agent a, at a pH of 3.6) in a usual manner, 22 g of lime-processed ossein gelatin, 0.30 g of NaCl, and a proper quantity of NaOH were added, and after adjusting the pH and pAg to 6.0 and 7.9 respectively, the chemical sensitization was carried out at 60° C. For chemical sensitization, the compounds shown in Table 5 were added in order of description starting from the above. The yield of the resulting emulsion was 675 g. The emulsion was a monodispersion cubic silver chlorobromide emulsion of which the coefficient of variation was 10.2% and the average particle size was 0.25 μm. Also, this finished emulsion had a pH of 6.15 (40° C.) and a viscosity of 5.4 cP (40° C.)
186TABLE 5AddedChemicals used in chemical sensitizationamount4-hydroxy-6-methyl-1,3,3a,7-tetrazaindene0.15 gSodium thiosulfate  6 mg4-hydroxy-6-methyl-1,3,3a,7-tetrazaindene0.15 gAntifoggant{circle over (2)}0.03 gAntifoggant{circle over (1)}0.09 gAntiseptic{circle over (1)}0.07 gAntiseptic{circle over (2)}3.13 g


[0045]

19






[0046] Light-Sensitive Silver Halide Emulsion (2) (an Emulsion for a Third Layer (750-nm Light-Sensitive Layer)


[0047] A solution (II) having the composition shown in Table 7 was added to an aqueous solution, which was sufficiently stirred and had the composition shown in Table 6, over 18 minutes; and a solution (I) was added over 17 minutes and 50 seconds, after 10 seconds from the start of the addition of the solution (II). A solution (III) having the composition shown in Table 7 was added over 24 minutes, after 5 minutes from the completion of the addition of the solution (I), and a solution (IV) was added over 24 minutes and 30 seconds, in which the addition of the solutions (III) and (IV) was started at the same time.
7TABLE 6CompositionH2O  620 mlLime-processed gelatin  20 gKBr 0.3 gNaCl 1.98 gSilver halide solvent{circle over (1)}0.030 gSulfuric acid (1N)  16 mlTemperature45° C.


[0048]

8










TABLE 7











Solution






(I)
Solution (II)
Solution (III)
Solution (IV)




















AgNO3
30.0 g

70.0 g



KBr

13.65 g

 44.1 g 


NaCl

 3.59 g

 2.39 g 


K4[Fe(CN)6].H2O



  65 mg


K2IrCl6



0.040 mg


Total
water to
water to make
water to
water to


volume
make
 180 ml
make 247 ml
make 250 ml



180 ml










[0049] After washing with water and desalting (that was carried out using the above Settling Agent b at a pH of 3.9) in a usual manner, 22 g of lime-processed ossein gelatin from which calcium had been removed (the calcium content: 150 ppm or less) was added, re-dispersing was made at 40° C., 0.39 g of 4-hydroxy-6-methyl-1,3,3a,7-tetrazaindene was added, and the pH and pAg were adjusted to 5.9 and 7.8, respectively. Thereafter the chemical sensitization was carried out at 60° C. For chemical sensitization, the compounds shown in Table 8 were added in order of description from the above. At the end of the chemical sensitization, Sensitizing Dye {circle over (2)} in the form of a methanol solution (the solution having the composition shown in Table 9) was added. After the chemical sensitization, the temperature was lowered to 50° C. and then 200 g of a gelatin dispersion of the later-described Stabilizer {circle over (1)} was added, followed by stirring well and keeping in a case. The yield of the thus-obtained emulsion was 938 g, and the emulsion was a monodispersed cubic silver chlorobromide emulsion having a deviation coefficient of 12.6% and an average grain size of 0.25 μm.
9TABLE 8AddedChemicals used in chemical sensitizationamountTriethylthiourea 3.1 mgNucleic acid decomposition product0.39 g4-hydroxy-6-methyl-1,3,3a,7-tetrazaindene0.29 gNaCl0.15 gKI0.12 gAntifoggant{circle over (2)}0.08 gAntiseptic{circle over (1)}0.07 g


[0050]

10








TABLE 9












Added



Composition of dye solution
amount









Sensitizing dye{circle over (2)}
0.18 g



Methanol
18.7 ml











[0051]

20






[0052] Light-Sensitive Silver Halide Emulsion (3) (an Emulsion for a First Layer (810-nm Light-Sensitive Layer)


[0053] A solution (II) having the composition shown in Table 11 was added to an aqueous solution, which was sufficiently stirred and had the composition shown in Table 10, over 30 minutes and 10 seconds; and a solution (I) was added over 30 minutes, after 10 seconds from the start of the addition of the solution (II). A solution (III) having the composition shown in Table 11 was added over 24 minutes, after 5 minutes from the completion of the addition of the solution (I), and a solution (IV) was added over 23 minutes and 30 seconds, in which the addition of the solutions (III) and (IV) was started at the same time.
11TABLE 10CompositionH2O  620 mlLime-processed gelatin  20 gKBr 0.3 gNaCl   2 gSilver halide solvent{circle over (1)}0.030 gSulfuric acid (1N) 15.5 mlTemperature50° C.


[0054]

12










TABLE 11











Solution (I)
Solution (II)
Solution (III)
Solution (IV)




















AgNO3
30.0 g

70.0 g



KBr

13.65 g

 44.1 g 


NaCl

 3.6 g

 2.4 g 


K2IrCl6



0.020 mg


Yellow



 0.04 g 


prussiate


of patash


Total
water to
water to
water to make
water to make


volume
make 180 ml
make 180 ml
 248 ml
 241 ml










[0055] After washing with water and desalting (that was carried out using the Settling Agent a, at a pH of 3.7) in a usual manner, 22 g of lime-processed ossein gelatin was added, and after adjusting the pH and pAg to 7.4 and 7.8 respectively, the chemical sensitization was carried out at 60° C. For chemical sensitization, the compounds shown in Table 12 were added in order of description from the above. The yield of the resulting emulsion was 683 g. The emulsion was a monodispersion cubic silver chlorobromide emulsion of which the coefficient of variation was 9.7% and the average particle size was 0.35 μm.
13TABLE 12AddedChemicals used in chemical sensitizationamount4-hydroxy-6-methyl-1,3,3a,7-tetrazaindene0.125 gTriethylthiourea 1.98 mg4-hydroxy-6-methyl-1,3,3a,7-tetrazaindene0.125 gAntifoggant{circle over (2)} 0.16 gAntiseptic{circle over (1)} 0.07 gAntiseptic{circle over (2)}   3 g


[0056] The preparation method of a gelatin dispersion of colloidal silver is described.


[0057] To a well-stirred aqueous solution having the composition shown in Table 13, was added a Solution having the composition shown in Table 14, over 24 min. Thereafter, the washing with water using Settling Agent a was carried out, then 43 g of lime-processed ossein gelatin was added, and the pH was adjusted to 6.3. The average grain size of the thus-obtained grains in the dispersion was 0.02 μm and the yield was 512 g. (The dispersion was a dispersion containing silver 2% and gelatin 6.8%.)
14TABLE 13CompositionH2O620 mlDextrin 16 gNaOH(5N) 41 mlTemperature30° C.


[0058]

15





TABLE 14








Composition


















H2O
135 ml



AgNO3
 17 g











[0059] The preparation methods of gelatin dispersions of hydrophobic additives are described.


[0060] Gelatin dispersions of a yellow dye-providing compound, a magenta dye-providing compound, or a cyan dye-providing compound whose formulation are shown in Table 15, were prepared, respectively. That is, the oil phase components were dissolved by heating to about 70° C., to form a uniform solution, and to the resultant solution, was added the aqueous phase components that had been heated to about 60° C., followed by stirring to mix and dispersing by a homogenizer for 10 min at 10,000 rpm. To the resultant dispersion, was added additional water, followed by stirring, to obtain a uniform dispersion. Further, by using an ultrafiltration module (Ultrafiltration Module ACV-3050, trade name, manufactured by Asahi Chemical Industry Co., Ltd.), the gelatin dispersion of the cyan dye-providing compound was repeatedly diluted with water and concentrated to decrease the amount of ethyl acetate so that the amount might become 1/17.6 of the amount of ethyl acetate shown in Table 15.
16TABLE 15Composition of dispersionDispersionDispersionofDispersionof YellowMagentaof CyanOil phaseYellow dye-providing compound{circle over (1)}9.5gMagenta dye-providing compound{circle over (1)}13.6gCyan dye-providing compound{circle over (1)}15.4gCyan dye-providing compound{circle over (2)}1.8gReducing agent{circle over (1)}1.7g0.2g2.0gAntifoggant{circle over (3)}0.2g0.2gAntifoggant{circle over (4)}0.7gSurfactant{circle over (1)}1.1g0.7gHigh-boiling solvent{circle over (1)}4.7g4.6gHigh-boiling solvent{circle over (2)}10.2g4.9gDevelopment accelerator {circle over (1)}0.6g2.1gDye(a)1.1g0.5gWater0.4mlEthyl acetate10.7ml25.1ml53.3mlAqueousLime-processed gelatin10.0g10.0g10.0gphaseCalcium nitrate0.1g0.1gSurfactant{circle over (1)}0.8gCarboxymethyl cellulose0.3gWater60.4ml109ml95.7mlAdditional water after emulsification and99.8ml170ml209mldispersingAntiseptic{circle over (1)}0.004g0.004g0.1g


[0061] A gelatin dispersion of Antifoggant {circle over (4)} whose formulation is shown in Table 16 was prepared. That is, the oil phase components were dissolved by heating to about 60° C., to the resultant solution, was added the aqueous phase components that had been heated to about 60° C., and after stirring and mixing them, the resultant mixture was dispersed for 10 min at 10,000 rpm by a homogenizer, to obtain a uniform dispersion.
17TABLE 16Composition ofdispersionOil phaseAntifoggant{circle over (4)} 0.8 gReducing agent{circle over (1)} 0.1 gHigh-boiling solvent{circle over (2)} 2.3 gHigh-boiling solvent{circle over (5)} 0.2 gSurfactant{circle over (1)} 0.5 gSurfactant{circle over (4)} 0.5 gEthyl acetate 10.0 mlAqueous phaseLime-processed gelatin 10.0 gCalcium nitrate 0.1 gAntiseptic{circle over (1)}0.004 gWater 45.2 mlAdditional water after emulsification 35.0 mland dispersing


[0062] A gelatin dispersion of Magenta dye-providing compound {circle over (2)}, Reducing agent {circle over (2)}, and High-boiling solvent {fraction (1)} whose formulation is shown in Table 17 was prepared (Dispersions A, B). That is, the oil phase components were dissolved by heating to about 60° C., to the resultant solution, was added the aqueous phase components that had been heated to about 60° C., and after stirring and mixing them, the resultant mixture was dispersed for 10 min at 10,000 rpm by a homogenizer, to obtain a uniform dispersion.
18TABLE 17Composition ofdispersionOil phaseMagenta dye-providing compound {circle over (2)} 0.13 gReducing agent{circle over (2)} 0.07 gHigh-boiling solvent{circle over (1)} 9.1 gHigh-boiling solvent{circle over (5)} 0.2 gSurfactant{circle over (1)} 0.5 gSurfactant{circle over (4)} 0.5 gEthyl acetate 10.0 mlAqueous phaseLime-processed gelatin 10.0 gCalcium nitrate 0.1 gAntiseptic{circle over (1)}0.004 gWater 74.1 mlAdditional water after emulsification104.0 mland dispersing


[0063] A gelatin dispersion of Reducing Agent X whose formulation is shown in Table 18 was prepared. That is, the oil phase components were dissolved by heating to about 60° C., to the resultant solution, was added the aqueous phase components that had been heated to about 60° C., and after stirring and mixing them, the resultant mixture was dispersed for 10 min at 1,000 rpm by a homogenizer, to obtain a uniform dispersion. From the thus-obtained dispersion, ethyl acetate was removed off using a vacuum organic solvent removing apparatus.
19TABLE 18Composition ofdispersionOil phaseReducing agent{circle over (2)} 7.5 gHigh-boiling solvent{circle over (1)} 4.7 gSurfactant{circle over (1)} 1.9 gEthyl acetate 14.4 mlAqueous phaseAcid-processed gelatin 10.0 gAntiseptic{circle over (1)} 0.02 gAntiseptic{circle over (3)} 0.04 gSodium bisulfite 0.1 gWater136.7 ml


[0064] A dispersion of Polymer Latex(a) whose formulation is shown in Table 19 was prepared. That is, to a mixed solution of Polymer Latex (a), Surfactant 05, and water, whose amounts are shown in Table 19, with stirring, Anionic Surfactant 0 was added, over 10 min, to obtain a uniform dispersion. Further, the resulting dispersion was repeatedly diluted with water and concentrated, using a ultrafiltration module (Ultrafiltration Module: ACV-3050, trade name, manufactured by Ashahi Chemical Industry Co., Ltd.), to bring the salt concentration of the dispersion to {fraction (1/9)}, thereby obtaining the intended dispersion.
20TABLE 19Compositionof dispersionPolymer Latex a aqueous solution 108.1 ml(solid content 13%)Surfactant{circle over (5)} 20.0 gSurfactant{circle over (7)} 600.0 mlaqueous solution(5%)Water1232.0 ml


[0065] A gelatin dispersion of Stabilizer {circle over (1)} whose formulation is shown in Table 20 was prepared. That is, the oil phase components were dissolved at room temperature, to the resultant solution, were added the aqueous phase components that had been heated to about 40° C., and after stirring and mixing them, the resultant mixture was dispersed for 10 min at 10,000 rpm by a homogenizer. To the resultant dispersion, was added additional water, followed by stirring, thereby obtaining a uniform dispersion.
21TABLE 20Composition ofdispersionOil phaseStabilizer{circle over (1)} 4.0 gSodium hydroxide 0.3 gMethanol 62.8 gHigh-boiling solvent{circle over (4)} 0.9 gAqueous phaseGelatin from which calcium 10.0 ghad been removed(Ca content 100 ppm or less)Antiseptic{circle over (1)} 0.04 gWater320.5 ml


[0066] A gelatin dispersion of zinc hydroxide was prepared according to the formulation shown in Table 21. That is, after the components were mixed and dissolved together, dispersing was carried out for 30 min in a mill, using glass beads having an average particle diameter of 0.75 mm. Then the glass beads were separated and removed off, to obtain a uniform dispersion. (The zinc hydroxide having an average particle size of 0.25 μm was used.)
22TABLE 21Compositionof dispersionZinc hydroxide15.9 gCarboxymethyl cellulose 0.7 gPoly(sodium acrylate)0.07 gLime-processed gelatin 4.2 gWater 100 mlHigh-boiling solvent{circle over (4)} 0.4 g


[0067] The preparation method of a gelatin dispersion of a matt agent that was to be added to the protective layer is described.


[0068] A solution containing PMMA dissolved in methylene chloride was added, together with a small amount of a surfactant, to gelatin, and they were stirred and dispersed at high speed. Then the methylene chloride was removed off using a vacuum solvent removing apparatus, to obtain a uniform dispersion having an average particle size of 4.3 μm.


[0069] Using the above materials, Heat-Developable Color Light-Sensitive Material 101, as shown in Tables 22 and 23, was prepared. The amount to be coated referred to herein indicates the amount to be coated in the state that the solution of each layer is applied, and it does not indicate the amount to be coated of each applied layer in the state that the solution is dried. The Antispetic {circle over (4)} shown below was added to in the seventh layer in an appropriate amount.
23TABLE 22Constitution of Main Materials of Heat-DevelopableLight-Sensitive Material 101CoatedNumber ofName ofamountlayerlayerAdditive(mg/m2)SeventhProtectiveAcid-processed gelatin629layerlayerReducing agent{circle over (2)}47High-boiling solvent{circle over (1)}30Colloidal silver grains2Matt agent(PMMA resin)17Surfactant{circle over (2)}0.4Surfactant{circle over (1)}12Surfactant{circle over (3)}1.6Polymer Latex (a)30Surfactant{circle over (6)}19Surfactant{circle over (7)}25Calcium nitrate6.1Sixth layerIntermediateLime-processed gelatin668layerAntifoggant{circle over (4)}12Reducing agent{circle over (1)}1.5High-boiling solvent{circle over (2)}35High-boiling solvent{circle over (5)}3.5Surfactant{circle over (1)}72Surfactant{circle over (2)}1.2Surfactant{circle over (4)}7.2Surfactant{circle over (5)}48Zinc hydroxide373Water-soluble polymer{circle over (1)}7.2Calcium nitrate13Fifth layerRed-light-Lime-processed gelatin451sensitiveLight-sensitive silver halide emulsionin termslayer(1)ofsilver299Magenta dye-providing compound{circle over (1)}410High-boiling solvent{circle over (2)}308Reducing agent{circle over (1)}6Development accelerator{circle over (1)}64Antifoggant{circle over (4)}20Surfactant{circle over (1)}22Water-soluble polymer{circle over (1)}8.2Calcium nitrate4.2ForthIntermediateLime-processed gelatin669layerlayerAntifoggant{circle over (4)}12Reducing agent{circle over (1)}1.5High-boiling solvent{circle over (2)}35High-boiling solvent{circle over (5)}3.5Surfactant{circle over (1)}7.2Surfactant{circle over (2)}1.2Surfactant{circle over (4)}7.2Surfactant{circle over (5)}49Zinc hydroxide374Water-soluble polymer{circle over (1)}7.2Calcium nitrate13ThirdThe secondLime-processed gelatin391layerinfraredLight-sensitive silverin termslight-halide emulsion(2)ofsensitivesilverlayer134Stabilizer{circle over (1)}11.5Cyan dye-providing compound{circle over (1)}351Cyan dye-providing compound{circle over (2)}40Dye(a)11High-boiling solvent{circle over (1)}105High-boiling solvent{circle over (2)}112Reducing agent{circle over (1)}46Antifoggant{circle over (3)}4.8Surfactant{circle over (1)}12Carboxymethyl cellulose5.8Water-soluble polymer{circle over (1)}12SecondIntermediateLime-processed gelatin526layerlayerMagenta dye-providing compound{circle over (2)}1.8Reducing agent{circle over (2)}0.93High-boiling solvent{circle over (1)}128High-boiling solvent{circle over (5)}3.2Surfactant{circle over (1)}6.6Surfactant{circle over (4)}6.6Surfactant{circle over (5)}17Antifoggant{circle over (5)}3.4Water-soluble polymer{circle over (1)}26Calcium nitrate12First layerThe secondLime-processed gelatin629infraredLight-sensitive silverin termslight-halide emulsion(3)ofsensitivesilverlayer331Stabilizer{circle over (1)}18Yellow dye-providing compound{circle over (1)}396Sensitizing dye{circle over (3)}0.12Dye(a)46High-boiling solvent{circle over (1)}198Reducing agent{circle over (1)}71Development accelerator{circle over (1)}25Antifoggant{circle over (3)}6.8Surfactant{circle over (1)}45Water-soluble polymer{circle over (2)}42Hardener{circle over (1)}59Base (2) Paper support laminated with polyethylene


[0070]

24





TABLE 23










Constitution of Support Base (2)













Film





thickness



Name of layer
Composition
(μm)















Surface
Gelatin
0.1



undercoat layer



Surface PE
Low-density polyethylene
36.0



layer
(Density 0.923): 89.2 parts




Surface-processed titanium




oxide: 10.0 parts




Ultramarine: 0.8 parts



Pulp layer
Fine quality paper
64.0




(LBKP/NBSP = 1/1,




Density 1.080)



Back-surface
High-density polyethylene
31.0



PE layer
(Density 0.960)



Back-surface
Gelatin
0.05



undercoat layer
Colloidal silica
0.05




The total of film thickness
131.2











[0071]

25













Cyan dye-providing compound {circle over (1)}







21










Cyan dye-providing compound {circle over (2)}







22










Dye (a)







23










Magenta dye-providing compound {circle over (1)}







24










Yellow dye-providing compound {circle over (1)}







25










Reducing agent {circle over (1)}







26























Antifoggant {circle over (3)}
Antigoggant {circle over (4)}









27







28












Surfactant {circle over (1)}
Development accelerator {circle over (1)}









29







30












Antifoggant {circle over (5)}
High-boiling solvent {circle over (1)}









31







32












High-boiling solvent {circle over (2)}
Antiseptic {circle over (3)}









33







34
















Reducing agent {circle over (2)}







35










Antiseptic {circle over (4)}







36


















R1
R2















C1
H3C—
—NHCH3



C2
H3C—
—NH2



C10
H—
—NH2



C20
H—
—NHCH3














Surfactant {circle over (2)}
Surfactant {circle over (3)}









37







38












Water-soluble polymer {circle over (1)}









39





limiting-viscosity [η] = 1.6 (0.1N NaCl, 30° C.) Molecular weight ≈ 1,000,000







Water-soluble polymer {circle over (2)}









40





limiting-viscosity [η] = 0.8 (0.1N NaCl, 30° C.) Molecular weight ≈ 400,000














Sensitizing dye {circle over (3)}







41










Hardener {circle over (1)}


CH2═CHSO2CH2SO2CH═CH2


Surfactant {circle over (4)}







42










High-boiling solvent {circle over (4)}







43










High-boiling organic solvent {circle over (5)}


C24H44Cl6


(EMPARA 40 (trade name:


manufactured by Ajinomoto K. K.))


Magenta dye-providing compound {circle over (2)}







44










Polymer Latex a.







45










Surfactant {circle over (5)}







46










Surfactant {circle over (6)}







47










Surfactant {circle over (7)}







48















[0072] Samples 102 to 104 according to the present invention and Samples 105 to 108 for comparison were prepared in the same manner as the above heat-developable light-sensitive material Sample 101 according to the present invention, except that the additive materials in each of the seventh layer (outermost layer) and the sixth layer (adjacent layer) were changed, as shown in Table 24. Each of these Samples and the above Image-Receiving Material M101 were combined together respectively, and they were subjected to wedge exposure to light. Each of these combinations was then processed via heat development using a digital color printer Fujix Pictrography PG-4000 (trade name, manufactured by Fuji Photo Film Co., Ltd.), to observe the degree of occurrence of fogging.


[0073] On the other hand, in order to evaluate the state of coated surface, another set of the corresponding Samples were prepared in the same manner as in the above, except that only the amount to be coated in the seventh layer (outermost layer) was decreased to ⅙ in amount (while other structural layers were not changed in coated amount) when coating. The surface state of the thus-prepared Samples was evaluated with naked eyes. The evaluation of cissings was made by counting the number of cissings on the coated surface with an optical microscope. The case when the number of cissings was less than 11/mm2 was rated as “◯ (good)”, and the case when the number of cissings was 11/mm2 or more was rated as “X (poor)”. The evaluation of coating property was made by observing, with naked eyes, both the coat-cut portions at edges (coating deficiency at both the right and left ends in the coating direction) and the degree of disorder of the coated parts. The case when the number of the coat-cut portions at edges was small and the degree of disorder of the coated parts was low was rated as “◯”, and the case when the number of the coat-cut portions at edges was large and the degree of disorder of the coated parts was high was rated as “X”.


[0074] The obtained results are shown in Table 24.
26TABLE 24Examples for comparisonThis invention105Sample No.101102103104(Control)106107108Seventh layerFluorine-containingContainedContainedNoneNoneNoneContainedContainedContained(Outermostnonionic surfactant {circle over (3)}layer)Fluorine-containingNoneNoneContainedNoneNoneNoneNoneNonenonionic surfactant(1A-14)Fluorine-containingnonionic surfactantNoneNoneNoneContainedNoneNoneNoneNone(1A-18)Fluorine-containingNoneNoneNoneNoneContainedNoneNoneNoneanionic surfactant (2)*Polyvalent metal saltContainedContainedContainedContainedContainedContained(CaNO3)(4 × 10−5None(4 ×10−5(4 × 10−5(4 × 10−5(1 × 10−5(4 × 10−5Nonemol/m2)mol/m2)mol/m2)mol/m2)mol/m2)mol/m2)Polyvalent metal saltNoneContainedNoneNoneNoneNoneNoneNone(Ba(OH)2)(4 × 10−5mol/m2)Anionic surfactant {circle over (2)}ContainedContainedContainedContainedContainedContainedNoneContainedAnionic surfactant {circle over (1)}ContainedContainedContainedContainedContainedContainedNoneContainedExample for comparisonThis invention105Sample No.101102103104(Control)106107108Sixth layerPolyvalent metal saltContainedNoneContainedContainedContainedContainedContainedContained(Adjacent(CaNO3)layer)Polyvalent metal saltContainedNoneNoneNoneNoneNoneNone(Ba(OH)2)None(8 × 10−5mol/m2)Anionic surfactant {circle over (1)}ContainedContainedContainedContainedContainedContainedContainedContainedAnionic surfactant {circle over (2)}ContainedContainedContainedContainedContainedContainedContainedContainedState ofCissingxxxcoated surfaceCoating propertyxxxAntistatic propertyOccurrence of fogxNote: *(2) represents the anionic surfactant (2) in the Sixth layer of the Image-Receiving Material M101.


[0075] The following facts can be understood from the results as shown in Table 24.


[0076] Specifically, the Samples 101 to 104 according to the present invention each were good (evaluation:◯) in view of state of coated surface, antistatic property, and suppression of fogging, even if the type of fluorine-containing nonionic surfactant in the outermost layer was altered, or even if the type of polyvalent metal salt in the outermost layer or the layer adjacent to the outermost layer was altered. Incidentally, the number of cissing in each of the Samples 101 to 104 according to the present invention was 0/mm2 (not occurred at all).


[0077] On the contrary, with respect to the Comparative sample 105 (control), it is found that cissing deficiency was caused, because not a nonionic surfactant but an anionic surfactant was used in the outermost layer although the anionic surfactant was a fluorine-containing type. Also, regarding the Comparative sample 106, it is found that the state of coated surface (cissings and coating property) was poor, because the amount of the polyvalent metal salt to be used in the outermost layer was too small. With respect to the Comparative sample 107, the state of coated surface (cissings and coating property) was poor, as well as the Reducing agent {circle over (2)} (antifoggant) could not be emulsified, thereby causing fog (evaluation: X), because no anionic surfactant was used in the outermost layer. Regarding the Comparative sample 108, it is found that the coating property was poor, because no polyvalent metal salt was used in the outermost layer.


[0078] In addition, after applied and dried, each sample was subjected to an antistatic property test according to a usual method. As a result, no discharge from each of the samples was observed, showing that each sample was good in antistatic property (evaluation:◯).


[0079] Having described our invention as related to the present embodiments, it is our intention that the invention not be limited by any of the details of the description, unless otherwise specified, but rather be construed broadly within its spirit and scope as set out in the accompanying claims.


Claims
  • 1. An information recording material having a support and comprising: (A) an outermost layer on said support on the side of an information recording layer, said outermost layer comprising a fluorine containing nonionic surfactant, 1.5×10−5 mol/m2 or more of a polyvalent metal salt, and an anionic surfactant capable of forming a sparingly soluble salt in an aqueous solution with the polyvalent metal, and (B) an underlayer adjacent to the outermost layer which comprises a polyvalent metal salt and an anionic surfactant capable of forming a sparingly soluble salt with the polyvalent metal.
  • 2. The information recording material according to claim 1, wherein the fluorine-containing nonionic surfactant is selected from the group consisting of:
  • 3. The information recording material according to claim 1, wherein the polyvalent metal salt is calcium nitrate, magnesium nitrate, barium sulfate or zinc stearate.
  • 4. The information recording material according to claim 1, wherein the anionic surfactant is represented by one of the following formulas (1) to (9):
  • 5. The information recording material according to claim 1, wherein the polyvalent metal salt in the underlayer is calcium nitrate, magnesium nitrate, barium sulfate or zinc stearate.
  • 6. The information recording material according to claim 1, wherein the anionic surfactant in the underlayer is represented by one of the following formulas (1) to (9):
  • 7. The information recording material according to claim 1, wherein the polyvalent metal salts are the same ones as in the outermost layer and the underlayer adjacent thereto, and the anionic surfactants are the same ones as in the outermost layer and the underlayer adjacent thereto.
  • 8. The information recording material according to claim 1, wherein the information recording layer is a light sensitive silver halide emulsion layer.
  • 9. A heat-developable color photographic light-sensitive material having a support comprising: (A) a surface layer on said support on the side of a light-sensitive silver halide emulsion layer, said surface layer comprising a fluorine-containing nonionic surfactant, 1.5×10−5 mol/m2 or more of a polyvalent metal salt, and an anionic surfactant capable of forming a sparingly soluble salt in an aqueous solution with the polyvalent metal, and (B) an underlayer adjacent to the outermost layer which comprises a polyvalent metal salt and an anionic surfactant capable of forming a sparingly soluble salt with the polyvalent metal.
  • 10. The heat-developable color photographic light-sensitive material according to claim 9, wherein the fluorine-containing nonionic surfactant is selected from the group consisting of:
  • 11. The heat-developable color photographic light sensitive material according to claim 9, wherein the polyvalent metal salt is calcium nitrate, magnesium nitrate, harium sulfate or zinc stearate.
  • 12. The heat-developable color photographic light-sensitive material according to claim 9, wherein the anionic surfactant is represented by one of the following formulas (1) to (9)
  • 13. The heat-developable color photographic light-sensitive material according to claim 9, wherein the polyvalent metal salt in the underlayer is calcium nitrate, magnesium nitrate, barium sulfate or zinc stearate.
  • 14. The heat-developable color photographic light-sensitive material according to claim 9, wherein the anionic surfactant in the underlayer is represented by one of the following formulas (1) to (9):
  • 15. The heat-developable color photographic light-sensitive material according to claim 9, wherein the polyvalent metal salts are the same ones as in the outermost layer and the underlayer adjacent thereto, and the anionic surfactants are the same ones as in the outermost layer and the underlayer adjacent thereto.
Priority Claims (1)
Number Date Country Kind
11-353252 Dec 1999 JP
Continuation in Parts (1)
Number Date Country
Parent 09734654 Dec 2000 US
Child 10419218 Apr 2003 US